Gas Compressor Operation and Control
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1 Training Title Gas Compressor Operation and Control Training Duration 5 days Training Venue and Dates Gas Compressor Operation and Control October, 2018 $4,000 Dubai, UAE Trainings will be conducted in any of the 5 star hotels. Training Fees 4,000 US$ per participant for Public Training includes Materials/Handouts, tea/coffee breaks, refreshments & Buffet Lunch. Training Certificate Prolific Consultants FZE Certificate of Course Completion will be issued to all attendees. TRAINING DESCRIPTION The course will introduce delegates to the various types of compressors and associated terminology. Centrifugal and positive-displacement compressors, packing, mechanical seals and sealing systems, bearings and couplings will all be discussed. The application of the different types of compressors will be discussed along with their suitability for different operational duties. Compressor operation, troubleshooting and maintenance will be dealt with in depth TRAINING OBJECTIVES Will be able to monitor compressor efficiency, availability and reliability. The ability to confidently overhaul the subject Off Gas Compressors. Be able to troubleshoot compressor problems. SUITABLE FOR:
2 This course is intended for engineers, supervisory SNR Foremen Mechanical Maintenance and technical staff involved in the maintenance and inspection of Process Gas compressors. TRAINING OUTLINE Maintenance Concepts & Control Overview of Off Gas Compressors Types of Off Gas Compressors Cost of ownership Maintenance Theories and Strategies Breakdown, Preventive & Proactive Strategies Detection, Analysis, Correction & Verification, RCA Centrifugal Compressors Operation Compressors material selecting and testing Installation & Commissioning Compressors start-up and testing Pressure, Head, Flow & Compressor Curves Minimum flow protection Compressor capacity control Centrifugal Compressor Maintenance Centrifugal Compressor Maintenance Mechanical seals Couplings and Alignment Causes of failure Compressors Maintenance Philosophy Maintenance & Troubleshooting Duty/Standby change-over philosophy Compressors Centrifugal and Axial Compressors Construction Compressor installation Lube and Seal oil systems Compressor shaft seals Mechanical & Dry Gas Seals
3 Tilt-Pad Bearings Compressor commissioning & Control Compressor start-up and testing Compressor performance Compressor capacity control & anti-surge protection Compressor Maintenance Effect of fouling Overhaul Philosophy Operation and Maintenance of Cryogenic Expanders Reciprocating Compressors & Gas Turbines Reciprocating Compressors Types of Reciprocating compressors Valves and unloaders Fixtures Piston and rings Piston packings Alignment Capacity control Overhaul philosophy Effect of Gas Quality on operation Electric Motor Drives Types of Electric Motor Start-up and testing Operating profile AC supply systems Component parts Repair of components Troubleshooting & Fault Diagnosis General Issues and Problem Diagnosis Condition monitoring, vibration, thermography, oil analysis, ultrasound Performance monitoring
4 Lubrication Hydrodynamic (Fluid Film) & Elastohydrodynamic (Rolling Element). Bearing types & selection Failure Analysis Overview of API RP 571 Fatigue and fracture Corrosion & Material loss mechanisms Trouble Shooting & Predictive Maintenance Vibration Analysis Vibration concepts On-line/Off-line monitoring Frequency analysis Enveloping/Demodulation Specific Fault Diagnosis Diagnosis of Rotating Unbalance What is rotating unbalance? Causes Types of Unbalanced = Single plane, Couple & Dynamic Diagnosis of unbalance Eccentricity of rotating components Forces associated with unbalance Types of balancing & balancing machines Recommend vibration and balance tolerance Diagnosing Misalignment Different types misalignment = Parallel (offset), Angular, Combined Diagnosis and Repair Alignment techniques Diagnosis of Gear problems Different types of Gears Gear Mesh Frequencies Tooth wear/load Misalignment/Eccentricity of gears Significance of gear sidebands
5 Diagnosis Mechanical looseness problems FFT vibration symptoms Diagnosis Belt problems Detecting worn or damaged belts/pulleys Misaligned or eccentric pulleys Diagnosing Bearing Problems (Fluid Film & Rotating Element) Mounting & Removal, Fits & Tolerances Life of Bearings, Failure Modes - Diagnosis & Repair Stages of defects Examples of Failed Bearings, How bearings fail Inspection & Monitoring Case Studies, Last Day Review, Discussions & Pre & Post Assessments will be carried out...
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