product catalog VOLUME 2 team wendy
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- Lorin Chambers
- 5 years ago
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2 product catalog VOLUME 2 20th ANNIVERSARY team wendy
3 Who is Wendy? Team Wendy was founded in 1997 by Dan T. Moore as a memorial to his daughter Wendy, who passed away from a traumatic brain injury (TBI) following a snow skiing accident. The company initially focused on manufacturing and selling ski helmets before transitioning to designing and developing products for the military, law enforcement and search and rescue communities. Team Wendy's mission is to research, develop, design and deliver the most innovative, protective and impact-mitigating products and technologies on the market today as well as research the causes and prevention of TBI. Wendy's name lives on today in the protective products and gear used by thousands worldwide, including the men and women of the United States Military. Photographed by Oakley Standard Issue Dan Moore and his daughter Wendy
4 HISTORY AT A GLANCE research est Team Wendy is founded by Dan T. Moore as a memorial to his daughter Wendy who tragically passed away following a snow skiing accident. The first helmet, a ski helmet, is launched to protect others in honor of Wendy Moore The Zorbium Action Pad (ZAP ) system is released. To date more than 6 million ZAP systems have been supplied to our men and women in uniform. The release of the EXFIL Carbon marks Team Wendy's return to the production of complete helmet systems. Team Wendy's first ballistic helmet, the EXFIL Ballistic, features the boltless CAM FIT retention system and a hybrid composite shell. The EPIC Helmet Liner system represents a revolution in helmet pad protection, comfort and customization The EXFIL LTP (Light Tactical Polymer) bump helmet is released Team Wendy continues to drive innovation with the first iteration of the Revolve Helmet Liner System, which utilizes an array of engineered Polymer structures in place of traditional foam liners. The EXFIL SAR is released. It is the first purpose built Search and Rescue helmet to provide tactical mounting capabilities. Team Wendy is committed to improving personal protection through research collaboration as well as product design. We believe that advancements in understanding of injury mechanisms are critical to the development of protective equipment. Since our inception we have been active in the helmet committee of ASTM international. We have led studies that build understanding of head protection from rotational impacts and blast pressure waves. We have received funding from the U.S. Army to explore the limits of impact mitigating material technology in helmets, as well as from USSOCOM for the development of novel padding systems to protect against behind helmet trauma caused by ballistic impacts. We are also partnering with Brown University in a multiyear research effort to apply advanced cellular models for brain injury prediction and improve the optimization of helmets against a spectrum of injuries. develop Rather than being solely reliant on off-the-shelf technology, our Product Development and in-house polymer chemistry team actively develop new material solutions. This unique approach, and the resulting advancements, set Team Wendy apart from other protective equipment companies. Our patented polyurethane Zorbium foam is built into the only authorized helmet pads for the United States Army and U.S. Marine Corps since The Zorbium padding system performed so well in blunt impact tests against the legacy system that the U.S. Army was able to revise combat helmet requirements to capture the increase in protection. Our material innovation continues today through the development of modular helmet padding systems, crushable thermoplastic structures, novel padding systems for the reduction of ballistic trauma, and more. DESIGN In addition to developing new material technologies, we strongly focus on product design to provide the best experience to the end user, including helmet comfort, fit, and functionality. Our design teams rely on advanced computer drafting and 3D printing technologies. We use on-site manufacturing and testing facilities to prove out concepts. Our deep experience in the head protection industry drives the success of our products. The REVOLVE helmet liner leverages our material technology to provide market leading protection against high-energy blunt impacts. The M-216 Ski Search and Rescue helmet and EXFIL SAR are the only helmets in their respective markets that provide interfaces for tactical accessories. We also partner with leading brands to leverage their expertise and provide the ultimate product functionality, such as Wilcox Industries NVG interfaces and integrated Princeton Tec task lights for the M-216 Ski Search and Rescue helmet. All helmets also feature a conformal headband fit system patented by Team Wendy, using industry leading components from Boa Technology. DELIVER Team Wendy has a long track record of supplying quality products and exceeding the delivery schedules of our customers. We can deliver on the most demanding requirements, but remain highly responsive to evolving customer needs. Quality Assurance test facilities are on-site. We provide extensive technical expertise and product support. Nearly all of our products are made at our facility in Cleveland, OH. We are certified to ISO-9001 with design. The M-216 Ski Search and Rescue Helmet is released. In house testing of an EXFIL Ballistic helmet in the Team Wendy Engineering Lab.
5 who we serve HELMETS 4 EXFIL BALLISTIC 6 EXFIL CARBON 8 EXFIL LTP 10 EXFIL SAR TACTICAL 12 EXFIL SAR BACKCOUNTRY 14 M216 SKI Search & Rescue 16 ACCESSORIES 18 liner SYSTEMS 34 RETENTION systems 42 M-216 Ski Search & Rescue Photographed by Richard King Team Wendy St. Clair Ave. Bldg 1 Cleveland, OH info@teamwendy.com contents
6 MILITARY LAW ENFORCEMENT SEARCH AND RESCUE ADVENTURE WHO WE SERVE
7 COMFORTABLE. LIGHTWEIGHT. PROTECTIVE. helmets 4 EXFIL BALLISTIC EXFIL CARBON EXFIL LT P EXFIL SAR M-216 SKI SEARCH & RESCUE EXFIL CARBON Photographed by Richard King Photography helmets
8 helmets 6» helmets EXFIL Ballistic The EXFIL Ballistic features a hybrid composite shell with unique geometry for increased strength and optimal fit. An innovative, boltless CAM FIT retention quickly adjusts to individual head shapes, providing a comfortable and stable fit. A Zorbium foam liner protects against impact and allows for an overhead communications headband. Customizable comfort is achieved through a set of moveable comfort pads. The EXFIL rail 2.0 accessory mounting system is compatible with all EXFIL accessories and features T-slots for custom mounting. A lanyard compatible Wilcox shroud secures any standard NVG mount. Performance Ballistic Performance: NIJ Level IIIA (according to NIJ STD / ) LIGHTWEIGHT HYBRID COMPOSITE SHELL Unique EXFIL geometry adds strength while maintaining optimal fit and balance Rail 2.0 Accessory Mounting System Compatible with all EXFIL accessories (see Accessories section for details) Includes two MAGPUL MOE picatinny style rails and mounting hardware Includes shock cord kit for stabilizing NVG T-slots provide limitless custom mounting potential Fragment Performance: 17gr V ft/sec (731 m/s) Backface Deformation: 9mm (1400fps) BFD: <25mm all locations (front/back/crown/sides) exposed to high temp/humidity, solar, low temperature, altitude, sea water, and salt fog Blunt Impact Performance: Exceeds current ACH Blunt Impact Protection requirements (per AR /PD 10-02)- average below 70G across all impacts and temperatures Weight Size 1 Size 2 Shell Weight 1.75 lbs (0.79kg) 1.85 lbs (0.84kg) Complete System Weight 2.6 lbs (1.18kg) 2.75 lbs (1.25 kg) Complete system weight includes helmet shell, accessory rails, impact liner and retention system BOLTLESS CAM FIT RETENTION SYSTEM Cam-lock sliders for one-handed adjustment and secure fit. Utilizes Boa Closure System for optimized stability and fit sizing Head Circumference (cm) Head Circumference (in) 20 1/2 23 1/ /4 Hat Size (USA) 6 5/ 8 7 1/2 7 3/ 8 7 7/ 8 Size 1 (THICK padding) Size 1 Size 2 Size 2 (THIN padding) Size 2 (THICK padding) Size 1 (THIN padding) Wilcox W Shroud for NVG Mounts Lanyard compatible key features Zorbium foam liner with customizable comfort pad sets in 2 thicknesses L XL Removable center pad to easily accommodate overhead comms Rear webbing slot for counterweight and goggle strap retainer External loop for mounting counterweights, beacon lights and ID patches Available with a left eye dominant CAM FIT retention system Helmet comfort pad replacement kits are available, sold separately S M 51 1/ / / / /2 HEAD CIRCUMFERENCE (cm) EXFIL BALLISTIC ACH/ MICH Coyote Brown Ranger MultiCam MADE IN USA The EXFIL Ballistic incorporates ArmorSource ballistic shell technology
9 helmets 8» helmets EXFIL carbon The EXFIL Carbon is made of lightweight carbon fiber and offers the user a choice of pre-installed liner systems - Revolve TPU Liner or a Zorbium foam liner. The helmet features a Wilcox W shroud for night vision mounts, a Boa Closure System with cam-lock sliders for a secure fit and is compatible with tactical communication headsets. The EXFIL rail 2.0 accessory mounting system is compatible with all EXFIL accessories and features T-slots for custom mounting. Performance EXFIL Carbon with Revolve TPU Liner: Exceeds current ACH Blunt Impact Protection requirements (per AR/PD 10-02) - average below 72G across all impacts and temperatures EXFIL Carbon with zorbium foam Liner: Meets the requirements of EN1385:2012 standard for whitewater helmets HIGH-STRENGTH AND LIGHTWEIGHT CARBON FIBER SHELL High-cut shell design with clearance for hearing protection and communication headsets Rail 2.0 Accessory Mounting System Compatible with all EXFIL accessories (see Accessories section for details) Includes two MAGPUL MOE picatinny style rails and mounting hardware Includes shock cord kit for stabilizing NVG T-slots provide limitless custom mounting potential Weight Size 1 Size 2 Carbon helmet with 1.71 lbs (0.77kg) 1.74 lbs (0.79kg) Revolve Liner Carbon helmet with 1.59 lbs (0.71kg) 1.59 lbs (0.72kg) Zorbium Liner Complete system weight includes helmet shell, shroud, accessory rails, impact liner and retention system CAM FIT RETENTION SYSTEM Cam-lock sliders for one-handed adjustment and secure fit. Utilizes Boa Closure System for optimized stability and fit liner options REVOLVE TPU Liner The Revolve TPU Liner was largely developed under the U.S. Army Natick Soldier RD&E Center HEaDS UP program. It utilizes a series of patented thermoplastic urethane (TPU) structures optimized for impact protection. This allows for superior air flow and ventilation by creating standoff between the wearer s head and the helmet shell. The Revolve TPU Liner is resistant to wear and environmental extremes. sizing SIZE 1 SIZE 2 Head Circumference (cm) up to 63 Head Circumference (in) 21 1/2 23 up to 24 3/4 Hat Size (USA) 6 7/ 8 7 1/4 up to 7 3/4 Wilcox W Shroud for NVG Mounts ADDITIONAL FEATURES Rear bungee for securing goggle straps and counterweights External loop for mounting counterweights, beacon lights and ID patches Zorbium Foam Liner This liner utilizes the same Zorbium foam that has been proven in the standard ACH ZAP 7-pad system, packaged into a 3-piece impact liner with removable center channel to better accommodate overhead communication headbands, and a series of adjustable comfort pads using an antimicrobial wicking fabric. Coyote Brown MultiCam MADE IN USA Exfil Carbon with TPU HYBRID Liner Exfil Carbon with Zorbium Foam Liner
10 helmets 10» helmets EXFIL lt p The EXFIL LTP (Lightweight, Tactical, Polymer) bump helmet offers a stable, comfortable platform for mounting night vision and other accessories while providing the highest level of impact protection. The built-in NVG shroud utilizes an integrated Wilcox machined aluminum shroud insert. The helmet features a Zorbium foam liner along with a CAM FIT retention system that uses easily adjustable cam-lock sliders and a micro-adjustable Boa dial. Performance Independently tested to meet all performance requirements of EN 1385:2012 Standard for whitewater helmets HIGH-STRENGTH LEXAN POLYCARBONATE COPOLYMER SHELL High-cut shell design with clearance for hearing protection and communication headsets Weight Size 1 Size 2 Complete System Weight 1.60 lbs (0.725kg) 1.59 lbs (0.72kg) Complete system weight includes helmet shell, shroud, accessory rails, impact liner and retention system key features Zorbium foam liner with customizable comfort pads Rear bungee for securing goggle straps External loop for mounting counterweights, beacon lights and ID patches Helmet comfort pad replacement kits are available, sold separately Rail 2.0 Accessory Mounting System Compatible with all EXFIL accessories (see Accessories section for details) Includes two MAGPUL MOE picatinny style rails and mounting hardware Includes shock cord kit for stabilizing NVG T-slots provide limitless custom mounting potential sizing Size 1 Size 2 CAM FIT RETENTION SYSTEM Cam-lock sliders for one-handed adjustment and secure fit. Utilizes Boa Closure System for optimized stability and fit. Integrated Wilcox W Shroud for NVG Mounts Extremely precise and highly durable Head Circumference (cm) up to 63 Head Circumference (in) 21 1/2 23 1/2 up to 24 3/4 Hat Size (USA) 6 7/ 8 7 1/2 up to 7 3/4 Coyote Brown MADE IN USA
11 helmets 12» helmets EXFIL sar tactical The EXFIL SAR is the first purpose built Search and Rescue helmet to provide tactical accessory mounting capabilities, including a standard NVG shroud, while meeting key industrial and mountaineering performance standards. The EXFIL SAR Tactical is optimized for use with night vision devices; it features a machined aluminum Wilcox NVG shroud insert. The helmet also includes a 4-point CAM FIT retention system with chin cup for optimal stability and a Boa Closure System to dial in precise fit adjustment while providing single-handed quick release. Performance Meets the requirements of EN12492:2012 Standard for Mountaineering Helmets Meets the requirements of EN1385:2012 Standard for Whitewater Helmets Meets Advanced Combat Helmet blunt impact requirements (per AR/PD Rev A) Meets additional off-crown impact requirements of EN 14052:2012 European standard for high performance industrial helmets NOTE: EN requires a low-strength chinstrap; the EXFIL SAR Tactical is not fully certified to EN14052 in order to meet more rigorous chinstrap requirements of EN12492 and reduce the risk of losing the helmet during a fall. High strength Lexan polycarbonate copolymer shell High-cut shell design with clearance for hearing protection and communications headsets Specifically engineered for extremely low temperature impact strength SAR RAIL Accessory MOUNTING System Compatible with various EXFIL accessories (see Accessories section for details) Includes two MAGPUL MOE picatinny style rails and mounting hardware Weight Single Size SAR Tactical (with rails) 1.59 lbs (0.72kg) key features Boa Closure System integrated directly into helmet liner for optimized stability and fit Zorbium foam comfort liners in two thicknesses with Microban anti-microbial treated wicking fabric Rail pass-through for securing headlamp or goggle straps Two removable crown vent covers included Available with sport-style retention system with Fidlock magnetic buckle Helmet pad replacement kits are available, sold separately sizing Head Circumference (cm) Head Circumference (in) 20 7/ /4 Hat Size (USA) 6 5/ 8 7 7/ 8 military-style retention system 4-point CAM FIT retention system with chincup and military-style cam-lock sliders for one-handed adjustment and secure fit Single Size US Coast Guard Orange Integrated Wilcox Machined Aluminum Shroud Insert for NVG Mounts Red White Hi Viz Blue Yellow MADE IN USA Less than 10% foreign content
12 helmets 14» helmets EXFIL sar backcountry The EXFIL SAR Backcountry is the first purpose built Search and Rescue helmet to provide accessory mounting capabilities, while meeting key industrial and mountaineering performance standards. The EXFIL SAR Backcountry was designed for users that do not intend on mounting night vision devices to their helmet. Performance Meets the requirements of EN12492:2012 Standard for Mountaineering Helmets Meets the requirements of EN1385:2012 Standard for Whitewater Helmets Meets Advanced Combat Helmet blunt impact requirements (per AR/PD Rev A) Meets additional off-crown impact requirements of EN 14052:2012 European standard for high performance industrial helmets NOTE: EN requires a low-strength chinstrap; the EXFIL SAR Backcountry is not fully certified to EN14052 in order to meet more rigorous chinstrap requirements of EN12492 and reduce the risk of losing the helmet during a fall. Weight Single Size High strength Lexan polycarbonate copolymer shell High-cut shell design with clearance for hearing protection and communications headsets Specifically engineered for extremely low temperature impact strength zorbium foam comfort liners Two thicknesses with Microban anti-microbial treated wicking fabric SAR Backcountry (no rails): 1.39 lbs (0.63kg) Sar Backcountry with rails (optional) 1.59 lbs (0.72kg) key features Boa Closure System integrated directly into helmet liner for optimized stability Optional SAR Accessory Rail system that includes Magpul MOE Picatinny rails and features a pass-through for securing headlamps or goggle straps» Compatible with various EXFIL accessories (see Accessories section for details) Two removable crown vent covers included Helmet comfort pad replacement kits are available, sold separately sizing Sport-style retention system Fidlock magnetic buckle for easy one-handed operation Single Size Glass-reinforced polycarbonate shroud For mounting lights or cameras (not intended for night vision devices) Head Circumference (cm) Head Circumference (in) 20 7/ /4 Hat Size (USA) 6 5/ 8 7 7/ 8 US Coast Guard Orange Red White Hi Viz Blue Yellow MADE IN USA Less than 10% foreign content
13 helmets 16» helmets m-216 ski search & rescue The M-216 is a purpose built scalable ski helmet that provides mounting capabilities not previously available to rescue operators in any ski or snow rated helmet. The helmet's form and function follows a design approach originally developed for military and tactical communities. Performance Meets the requirements of ASTM F (Recreational Snow Sports) Meets the requirements of BS EN 1077:2007 Class B (Alpine Skiing and Snowboarding) ADJUSTABLE VENTS Adjustable Vents Allow for Ventilation ABS POLYMER HARD FRONT SHELL Hybrid shell design provides reinforced accessory mounting areas while minimizing weight Weight Small/Medium Large Extra Large Complete System Weight: 1.28 lbs (0.58kg) 1.34 lbs (0.61kg) 1.41 lbs (0.64kg) key features Customized Boa Closure System for precise fit adjustment with single handed quick release Removable ear covers accommodate in-ear communications systems 8 adjustable crown vents have three positions: full open, half open and full closed for completely on-the-fly user selectable comfort Side accessory rails feature a built in Princeton Tec MPLS mount for task lighting, along with the ability to simultaneously mount a picatinny rail for use with other accessories such as lights and cameras Princeton Tec task light included, choice of SWITCH-MPLS or SWITCH-RAIL Quick release picatinny rail adapter included, allows tool free attachment and removal of picatinny mounted accessories REMOVABLE EAR COVERS Enables thermal regulation and has interior pockets for in-ear communications systems Sport-style retention system Fidlock magnetic buckle for easy one-handed operation sizing Sizing: Small/Medium Large Extra Large Head Circumference (cm) 52-57cm 56-61cm 60-65cm Head Circumference (in) 20 1/2 22 1/ /2 25 1/2 Hat Size (USA) 6 1/2 7 1/ /8 7 1/2 8 Glass-reinforced polycarbonate shroud For mounting lights or cameras (Wilcox aluminum shroud available for NVG mounts as an option) /Gray (FED-STD-595C #37031 / Pantone Cool Gray 11C) White/Gray (FED-STD-595C #17865 / Pantone Cool Gray 11C) All accessories (rails, shroud, ear covers) are Gray (Pantone Cool Gray 11C)
14 ACCESSORIES 18 EXFIL CARBON Photographed by Richard King Photography ACCESSORIES
15 ACCESSORIES 20 Peltor headset adapter Peltor quick release adapter Ballistic helmet covers Carbon and LTP helmet covers Works with all Peltor COMTAC systems Eliminates rigid metal headband, providing better fitment and comfort 2 thumbscrew attachment allows system to be easily adjusted while remaining secure with universal hardware Open and closed positions allow quick donning and doffing of helmet Wiring is easily routed in or outside the helmet shell Replacement hardware is available, sold separately Works with all Peltor COMTAC systems Eliminates rigid metal headband, providing better fitment and comfort Tool free attachment directly to the quick release slot on EXFIL Rail 2.0 Accessory Mounting System Open and closed positions allow quick donning and doffing of helmet Wiring is easily routed in or outside the helmet shell Designed for use with Team Wendy s EXFIL Ballistic helmet Material: Nylon mesh (Multicam is polyester) Easy installation and removal via hook/loop attachment allows rapid change of helmet pattern, no tools required Close fitting cover creates a secure fit to the shell that also protects the helmet finish Loop patches on the cover attach gear or patches to the outside of the helmet Available in two sizes Designed for use with Team Wendy s EXFIL Carbon and LTP helmets Material: Nylon mesh (Multicam is polyester) Easy installation and removal via hook/loop attachment allows rapid change of helmet pattern, no tools required Close fitting cover creates a secure fit to the shell that also protects the helmet finish Loop patches on the cover attach gear or patches to the outside of the helmet Mesh allows air flow through the helmet vents Single size Coyote Brown MultiCam Ranger Coyote Brown MultiCam Ranger Compatible With: BALLISTIC, LTP, CARBON Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY (with rails) Compatible With: BALLISTIC Compatible With: LTP, CARBON
16 ACCESSORIES 22 rail 2.0 accessory kit picatinny quick release adapter oxygen mask strap kit Shock cord kit kit Includes: (2) GOGGLE POSTS Provides more secure, more consistent goggle placement than use of Velcro type hook and loop strapping Frees up loop placement on back of helmet for counterweights, as alternative to hook and loop straps Goggle post installs securely in seconds - functions as a thumbscrew, also features a slotted stainless steel fastener Fully compatible with Smith Optics ELITE quick straps (Boogie Regulator, OTW, and LOPRO) (2) MINI-TINNY 2-slot Picatinny rail provides an alternate mounting point for lights and other small accessories Ideal when your setup utilizes full-time Peltor Adapters that take up real estate on the rail Mounts securely to sideburn area of Rail 2.0 with included stainless steel 4-40 fasteners and wrench Provides a tool-free attachment method for headborne accessories Quickly attach/detach mounted accessories from the rail system Includes 5-Slot NAR/MIL-STD-1913 mounting rails, or use as a base for other accessories kit Includes:» (2) Quick Release Adapters» (2) removable 5-Slot NAR/MIL-STD-1913 Picatinny rails pre-installed Snaps into Team Wendy Exfil Helmet Rail 2.0 Accessory Mounting System Compatible with Airborne Systems PHAOS and SOLR and Cobham PHANTOM O2 masks Snapdragon quick release buckle on right strap Team Wendy cam-lock sliders for strap adjustment and position lock Mount options: direct to mask or utilize OEM front straps Easily slides into the upper T-slot of the EXFIL Ballistic, Carbon and LTP helmets allowing quick and easy attachment and removal Shock Cord Kit provides additional stability to night vision devices Length is adjusted by simply knotting at the desired size kit Includes:» (2) loosely-tied shock cords» (4) non-marring plastic hooks» (4) harsh-environment zip ties Coyote Brown Compatible With: BALLISTIC, LTP, CARBON Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY (with rails), M-216 SKI Compatible With: BALLISTIC, LTP, CARBON Compatible With: BALLISTIC, LTP, CARBON
17 ACCESSORIES 24 counterweight kit BALLISTIC VISOR SYSTEM BALLISTIC EAR COVERS Adds weight to the rear of the helmet to compensate for night vision and other front mounted devices, improving stability and reducing neck fatigue Includes fully coated lead weights Attaches with hook/loop and is additionally secured to side rails Kit includes:» (3) counterweights in either small size (1/4 lb weights) or large size (1/2 lb weights)» (1) shock cord strap (EXFIL SAR Helmet)» (1) webbing strap (EXFIL Ballistic helmet) Coyote Brown sizing Size Small Large Weight.75 lbs (includes three 0.25 lb weights) 1.5 lbs (includes three 0.5 lb weights) Provides protection from fragmentation, impact, liquid splash and other debris Locks into 3 vertical positions (down, up, stowed back) along with forward (vented) and back (closed) configuration when in down position Rail mounting system allows the use of the shroud for mounting Night Vision Devices without the need to remove visor from helmet Maintains use of other side mounting options such as communications headset adapters and quick release picatinny rails Low profile design provides excellent coverage at a low weight, compatible with common spectacles Easy tool free installation and removal, one handed operation Replaceable lens Seamless integration with future ballistic mandible Compatible with Ballistic Ear Covers Extends ballistic coverage to greater than full cut ACH Size 1 EXFIL Ballistic with Ears: total coverage area of 180in 2 compared to 168in 2 for ACH Medium and 179in 2 for ACH Large Quick and easy tool free installation and removal Installs into lower portion of the accessory rail, maintaining ability to mount picatinny rails and use t-slots One size fits all EXFIL Ballistic helmets Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY (with rails) Compatible With: BALLISTIC Compatible With: BALLISTIC
18 ACCESSORIES 26 ess pivot rail mount team wendy transit pack by mystery ranch Exfil SAR visor Exfil SAR BACKCOUNTRY RAIL KIT ESS Pivot Rail Mount allows the mounting of any Eye Safety Systems Pivot goggle (including the Profile Pivot and Influx Pivot ) directly to the EXFIL Ballistic, Carbon, or LTP Mounts quickly and tool-free to helmet rail t-slots using an integrated thumbscrew Kit includes set of two mounts Durable design with padding on all sides to protect helmet Offers three ways to carry your bag: - Shoulder straps - Bag handle on top and side for hand-carry (can also be used to secure to vehicle) - MOLLE on back of bag that can be attached to MOLLE panels on packs or elsewhere Clamshell opening gives access to the entire contents and creates two useable surfaces for kit layout - Interior flap has Velcro for spare patches and loop mounted accessories Three modular internal pockets that can be placed anywhere in the bag - Two flat pockets for accessory items such as strobes, goggles, glasses, etc. - One draw cord bag for NVGs or headset, stored under the helmet The SAR visor quickly and easily installs to the SAR Accessory Mounting System to protect you from impact, debris, water, and wind. The visor positively locks into up and down positions, features anti-scratch coating inside and out, and is rated to both EN 166-2B and ANSI Z87.1 to ensure optical clarity and impact resistance. The EXFIL SAR Backcountry Rail Kit is available to customers who initially purchased the SAR Backcountry helmet without rails and would like to add the rails. KIT INCLUDES: (2) siderails (1 left, 1 right) (2) MAGPUL MOE picatinny style rails and mounting hardware Coyote Brown MultiCam Compatible With: BALLISTIC, LTP, CARBON Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY, M-216 SKI Compatible With: SAR TACTICAL, SAR BACK- COUNTRY (with rails) Compatible With: SAR BACKCOUNTRY
19 ACCESSORIES 28 Exfil Solas reflective kit GOPRO NVG mount princeton tec eos ii mpls headlamp exf balaclava Enchances visibility using reflective tape and patches Uses genuine 3M SOLAS (Safety Of Life At Sea) tape that is U.S. Coast Guard approved Included side and top Velcro loop patches can also be used for attaching ID badges and strobe devices (S&S Precision Manta Strobe and CORE Survival HEL-STAR 6 ) KIT INCLUDES: (1) Front Brim Tape Strip (1) Beacon Loop Patch (1) Back Brim Tape Strip (1) Right Loop Patch (2) Top Tape Strips (1) Left Loop Patch (1) Back Tape Strip Securely attach a GoPro using the front shroud interface on any Team Wendy helmet Attaches and releases with the push of a button Compatible with all GoPro cameras The EOS II is designed and constructed to meet the most rigorous of demands both in application, environment and is intrinsically safe. The head unit is self-contained, waterproof, and constructed of high grade materials. The technology inside offers the best in long burn times and utilizes advanced circuitry that regulates the output providing superior and constant brightness on its two modes. The Maxbright LED puts out 105 Lumens and a spot beam that reaches as far as 65 meters. The EOS II is powered by 3 AAA batteries allowing for a compact footprint, and includes NVG shroud mounting assembly, MOLLE webbing adapter, and a nylon strap for use as a standard headlamp. Form fitting design with stretch fabric that covers the head, face and neck Optimized for use while wearing a helmet with a thin moisture-wicking fabric that will not impact helmet sizing Fleece insulating fabric provides warmth around the face and neck Split design to allow face portion to be pulled down around the neck Mesh panel at the mouth improves ventilation US Coast Guard Orange Compatible With: SAR TACTICAL, SAR BACKCOUNTRY Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY, M-216 SKI Compatible With: BALLISTIC, LTP, CARBON, SAR TACTICAL, SAR BACKCOUNTRY, M-216 SKI Compatible With: Ballistic, LTP, Carbon, SAR Tactical, SAR Backcountry, M-216 SKI
20 ACCESSORIES 30 SAR ESS GOGGLE POST exfil SAR helmet pad replacement kit princeton tec charge mpls light mount exfil carbon & LTP helmet comfort pad replacement kit The SAR ESS goggle posts provide a direct mount of any ESS goggle equipped with the Eye Safety Systems Profile Pivot mount. This provides optimal geometry for a perfect fit without discomfort, and no loose straps to slip on the helmet. Goggles are easily stowed on the front or rear of the helmet, and full capabilities of the SAR Accessory Mounting System are maintained. The ESS goggle posts are only available as a preinstalled option on SAR helmets. The EXFIL SAR Helmet Comfort Pad Replacement Kit includes a set of 3 thin pads and a set of 3 thick pads. All pads feature patented Zorbium comfort foam. Thin and thick pads sealed with anti-microbial wicking fabric The Princeton Tec Charge Adapter mounts the Princeton Tec Charge MPLS Helmet Light onto Team Wendy EXFIL helmet rails This mount ensures the Charge MPLS remains a low profile helmet light The Charge MPLS combines a powerful spot beam and low profile color or IR flood task lighting into one compact unit This kit can be used to replace the comfort pads in the LTP or the Carbon helmet with the Zorbium liner. This Helmet Comfort Pad Kit comes in one size and includes 6 pads in various shapes that are sealed with anti-microbial wicking fabric. All pads feature patented Zorbium comfort foam. US Coast Guard Orange Tan OD Available On: SAR Tactical, SAR Backcountry Compatible With: SAR Tactical, SAR Backcountry Compatible With: BALLISTIC, LTP, CARBON Compatible with: CARBON, LTP
21 exfil ballistic helmet comfort pad replacement kit ESAPI non ballistic TRAINING PLATES ACCESSORIES 32 This kit can be used to replace the comfort pads in the Ballistic helmet. This helmet comfort pad kit includes a total of 20 ballistic helmet pads; 8 thin, 8 thick and 4 compression molded ellipse pads. All pads feature patented Zorbium comfort foam. Thin and thick pads sealed with anti-microbial wicking fabric. Molded ellipse pads offer improved grip for added helmet stability Team Wendy s Non-Ballistic Training Plates allow you to train like you fight without damage to life-saving ballistic body armor. The training plates are made from virtually indestructible, density-modifiable, cross-linked polyurethane that will not crack or break when hit, dropped or impacted. Designed to replicate the weight, shape, curvature and thickness of actual ballistic plates, they are stiff enough to hold their shape, yet flexible enough to easily insert into any carrier. The chest plates measure 8.75 x 11.75, weigh 5 lbs, and have a multi-curve shape. Chest plates come in pairs of two. Blue Compatible with: BALLISTIC MADE IN USA
22 LINER SYSTEMS 34 EXFIL CARBON Photographed by Hurricane Media EPIC AIR EPIC ZAP REVOLVE helmet liner systems
23 LINER SYSTEMS 36 EPIC AIR COMBAT helmet liner system EPIC helmet liner system The EPIC Air Combat Helmet Liner System takes protection to a whole new level. EPIC Air features the unsurpassed level of impact protection you expect from a Team Wendy Zorbium helmet liner, with new features that greatly improve comfort, fit and stability. The updated (2015) design incorporates three main pads (front, rear and crown) for impact protection, an assortment of ergonomically designed comfort pads, and patent-pending Air Channeling technology to keep you cooler. EPIC Air is designed to fit most styles of ground combat helmets and is compatible with all styles of communications headsets. performance Exceeds the ACH blunt impact requirements (AR/PD 10-02)* (Performance is based on testing in ACH shells. Results may vary by shell type and manufacturer.) *Although Team Wendy's EPIC Air Combat Helmet Liner System exceeds blunt impact protection requirements of the Advanced Combat Helmet (AR/PD 10-02), the system is not currently authorized through first article testing for use in U.S. Military Advanced Combat Helmets or U.S. Marine Lightweight Helmets. **Comfort pad replacement systems are available, sold separately SIZING Medium/Large, and XL Team Wendy s EPIC (Enhanced Protection, Individual Comfort) Helmet Liner System represents a revolution in helmet pad protection and comfort. EPIC consists of a one-piece protective impact liner and 22 adjustable comfort pads provided in four shapes (oblong, trapezoid, tapered trapezoid and triangle) and two thicknesses (3/16-inch "thin" and 3/8-inch "thick"). The comfort pad set also includes four Ultra Grip pads for added stability and two sweat bands for moisture absorption. EPIC 's design offers a significant increase in protection at high-g impacts without adversely affecting weight or heat dissipation. EPIC employs the same Zorbium foam proven through years of service in Team Wendy's standard ZAP products and fits all standard ground combat helmets. performance Meets and exceeds the ACH blunt impact requirements (AR/PD 10-02)* (Performance is based on testing in ACH shells. Results may vary by shell type and manufacturer.) *Although Team Wendy's EPIC Combat Helmet Liner System exceeds blunt impact protection requirements of the Advanced Combat Helmet (AR/PD 10-02), the system is not currently authorized through first article testing for use in U.S. Military Advanced Combat Helmets or U.S. Marine Lightweight Helmets. **Comfort pad replacement systems are available, sold separately SIZING Small, Medium/ Large, and XL Foliage Coyote Brown Foliage MADE IN USA
24 LINER SYSTEMS 38 ZAP NSN LINER system ZAP SOF liner system The ZAP NSN System is the standard system authorized for all U.S. ground combat helmets. Team Wendy's Zorbium Action Pad (ZAP ) System is the only pad system approved for use in ground combat helmets (ACH, LWH, MICH, ECH) worn by members of the United States Army, the United States Marine Corps, and the United States Navy. kit includes: 7-ZAP pads 3/4 inch thick 1-circular crown pad (NSN ) 2-trapezoid pads (NSN ) 4-oblong pads (NSN ) *Also available in 1 inch pads The ZAP SOF System is designed to accommodate communication headset integration within ground combat helmets. kit includes: 8 -ZAP pads, 3/4 inch thick 2-trapezoid pads (NSN ) 6-oblong pads (NSN ) *Also available in 1 inch pads Foliage zap airborne pad Foliage The ZAP Airborne Pad is designed to be worn in addition to other ZAP sets and is placed at the nape of the helmet during airborne operations. Foliage MADE IN USA
25 LINER SYSTEMS 40 revolve helmet liner system liner selection chart Team Wendy s REVOLVE Helmet Liner is a 3-piece impact mitigating system designed to be a replacement liner for most combat helmets. It utilizes an array of engineered polymer structures along with a set of moisture wicking comfort pads to provide maximum protection, comfort, and stability. - The polymer structures are constructed from a thermoplastic urethane (TPU) material that exhibits excellent toughness, abrasion and wear and microbial resistance. The structures are designed to act as the optimal crumple zone during impact. At the same time they provide an extremely stable, secure and comfortable interface with your ballistic helmet shell. This design also provides greatly improved airflow and ventilation beneath the helmet to minimize thermal burden. and includes a removable center channel that accommodates communication headbands. The system s comfort pads use a field-proven construction with internal Zorbium foam sealed in a water-tight barrier and encased with milspec outer wicking fabric. The system installs into standard ballistic helmets with hook and loop attachment (Velcro brand hook disks not included). REVOLVE is protected by US Patent No and D Key Features Compatible Helmets System Configuration Construction Materials Standard issue, proven protection ACH, LW-ACH, MICH, ECH, LWH, PASGT Authorized standard 7 pad set. 8 pad SOF configuration Dual-layer Zorbium foam, milspec moisture wicking fabric (head-side) and laminated loop attachment fabric (shell-side) Impact liner paired with comfort pads maintains protection while allowing you to tailor the liner for optimal fit and comfort ACH, LW-ACH, MICH, ECH, LWH, OpsCore FAST Single piece impact liner with adjustable comfort pads Zorbium impact layer and comfort foams, milspec moisture wicking and loop fabric with antimicrobial comfort pads Provides the benefits of the EPIC system with additional air channels and a removable crown pad ACH, LW-ACH, MICH, ECH, LWH, OpsCore FAST, Crye AirFrame 3-piece impact liner with air channels, adjustable comfort pads Zorbium impact and comfort foams, milspec moisture wicking and loop fabric with antimicrobial comfort pads The highest level of impact protection available on - the market. Excellent stability. Durable new TPU impact structure design. ACH, LW-ACH, MICH, ECH, LWH, OpsCore FAST 3-piece impact mitigating polymer-structure system with moisture wicking comfort pads Thermoplastic urethane (TPU) impact structures, Zorbium foam and milspec wicking fabric comfort pads performance Blunt Impact Performance REVOLVE meets and exceeds the latest ACH blunt impact requirements (AR/PD Rev A, 08 May 2012)** Multiple impacts across all temperatures (14 F to 130 F) result in average head acceleration under 10ft/sec, and under 14ft/sec (Performance is based on testing on ACH shells. Results may vary by shell type and manufacturer.) *The performance capabilities of this system REQUIRE a minimum 1/2 shell standoff from the head. This is the common minimum standoff recommended for both blunt impact and ballistic protection in Headsize & Corresponding ACH Shell Size Sizing Notes Head Circumference (in) Up to 22.5 ACH Medium ACH Large Over 23.5 ACH X-Large Corresponds to standard issue ACH, MICH, LWH, and ECH sizing Head Circumference (in) Up to 22.5 ACH Medium ACH Large Over 23.5 ACH X-Large More sizing flexibility is provided through comfort pad selection, therefore those at the border between sizes may be able to go up or down a size compared to standard ZAP Head Circumference (in) Up to 22.5 ACH Medium ACH Large Over 23.5 ACH X-Large More sizing flexibility is provided through comfort pad selection, therefore those at the border between sizes may be able to go up or down a size compared to standard ZAP - Head Circumference (in) Up to 22 ACH Medium ACH Large ACH X-Large Over 24 ACH XXL The performance of this system REQUIRES a minimum 1/2 shell standoff from the head (a common recommendation for both blunt impact and ballistic protection) most ballistic helmets. **Although Team Wendy s REVOLVE Combat Helmet Liner System exceeds blunt impact protection requirements of the Advanced Combat Helmet (AR/PD 10-02), the system is not currently authorized through first article testing for use in U.S. Military Advanced Combat Helmets or U.S. Marine Lightweight Helmets. Installation Hook and Loop Hook and Loop Hook and Loop Hook and Loop SIZING Medium/Large, and XL MADE IN USA
26 HELMET RETENTION SYSTEMS 42 CAM FIT CAM FIT H-BACK STANDARD CHINSTRAP CHINSTRAP EXTENDER EXFIL BALLISTIC Photographed by WODHAWK Photography Helmet retention systems
27 HELMET RETENTION SYSTEMS 44 CAM FIT RETENTION SYSTEM CAM fit H-BACK retention system The CAM FIT retention system utilizes cam-lock sliders for one-handed adjustment and secure fit. The Boa Closure System stabilizes the weight of the helmet by distributing a light, even pressure around the head, similar in feel to a baseball cap. The adjustment straps and chin-cup have been designed for a close, comfortable fit to the wearer s face. The asymmetric design keeps the buckle tucked smoothly along the jaw line while maintaining a snug, even feel around the chin-cup. The chin-cup lining ensures maximum comfort and chafe-free wear at any temperature. * Left-eye dominant option available performance Compliant with ACH and ECH Static Pull Strength requirements * Independently tested in accordance to GL-PD Section , Static Pull Strength and DRAFT-ECH-ICEPG Section Static Pull Strength SIZING CAM FIT is compatible with ACH, MICH, TC2000 series, USMC LWH and many other ballistic helmets with 4-point retention mounting holes The CAM FIT H Back retention system utilizes cam-lock sliders for one-handed adjustment and secure fit. The adjustment straps and chin-cup have been designed for a close, comfortable fit to the wearer s face. The asymmetric design keeps the buckle tucked smoothly along the jaw line while maintaining a snug, even feel around the chin-cup. The ultra-suede chin-cup lining ensures maximum comfort and chafe-free wear at any temperature. performance Compliant with ACH and ECH Static Pull Strength requirements * Independently tested in accordance to GL-PD Section , Static Pull Strength and DRAFT-ECH-ICEPG Section Static Pull Strength SIZING Team Wendy s H-Back Chinstrap is compatible with ACH, MICH, TC2000 series ballistic helmet styles and many other ballistic helmets with 4-point retention mounting holes Size M / L XL Face Circumference 26 29" (this size fits most ACH M/ L and some XL wearers) 27 1/2 32 1/2" Size M / L XL Face Circumference 26 29" (this size fits most ACH M/L and some XL wearers) 27 1/2 32 1/2" Coyote Brown Foliage Ranger Coyote Brown Foliage Ranger MADE IN USA Less than 10% foreign content
28 HELMET RETENTION SYSTEMS 46 TEAM WENDY STANDARD CHINSTRAP RETENTION SYSTEM COMPARISON chart The Team Wendy Standard 4-point Chinstrap incorporates a soft anti-microbial fabric in the chin cup and the nape pad to prevent chafing and skin irritation. Attachment points are nylon reinforced and compatible with current standard issue ACH, LWH, and ECH hardware, as well as most other common tactical helmets. The chinstrap is constructed using 5/8 inch webbing with anti-chafe, anti-microbial sleeves. performance Meets all ACH, LWH, and ECH retention test performance requirements SIZING Size Retention System Fit Chin Strap Adjustment Performance CAM FIT Retention System The Boa Closure System stabilizes the helmet by distributing pressure evenly around the head. The dial is integrated into an X-style nape pad filled with soft Zorbium foam. Utilizes locking cam buckles for one-handed adjustment and secure fit. Compliant with ACH and ECH Static Pull Strength requirements. CAM FIT H-Back Retention System Features a minimalist H-style nape pad filled with soft Zorbium foam and lined with ultrasuede fabric. Utilizes locking cam buckles for one-handed adjustment and secure fit. Compliant with ACH and ECH Static Pull Strength requirements. Standard Chinstrap Traditional H-style nape pad lined with loop fabric. Utilizes traditional webbing tension locks. Compliant with ACH and ECH Static Pull Strength requirements. One size fits all Foliage Sizing M/L, XL M/L, XL One size fits all chinstrap extender Chin Cup Constructed of 5/8" inch nylon webbing. Chin-cup lining ensures a maximum comfort and chafe-free wear at any temperature. Constructed of 5/8" inch nylon webbing. Chin-cup lining ensures a maximum comfort and chafe-free wear at any temperature. Constructed of 5/8" inch nylon webbing with wicking fabric lining. The chinstrap extender is commonly used by operators who need to extend the length of their chinstrap to accommodate a gas mask. It extends the chinstrap by 4 and is compatible with Team Wendy s CAM FIT Retention System and the CAM FIT H-Back Retention System but not compatible with the Standard Chinstrap. Available in Left Eye Dominant? Shell type compatibility Yes ACH, MICH, FAST, Airframe, LWH, PASGT and other ballistic helmets with 4-point retention mounting holes. No ACH, MICH and other ballistic helmets with 4-point retention mounting holes. No ACH, MICH and other ballistic helmets with 4-point retention mounting holes. MADE IN USA Coyote Brown Foliage Ranger
29 CLEVELAND PRoud Team Wendy St. Clair Avenue, Building 1 Cleveland, OH EXFIL SAR Photographed by Richard King Photography info@teamwendy.com
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