Carbon. HardCore14. Core. Mist. Shadow. KneeBinding Technical Manual ( )

Transcription

1 HardCore14 Carbon Core Mist Shadow KneeBinding Technical Manual ( )

2 KneeBinding 2016/17 Technical Reference Table of Contents 2016/2017 KneeBinding Authorized Dealer Program... 3 Alpine Binding Indemnification... 5 KneeBinding 2016/2017 Adjustment Chart... 8 Preparation for Installation... 9 Mounting The Bindings Set Initial Indicator Settings Toe Height Adjustment Forward Pressure Adjustment Final Checking and Visual Inspection Mechanical Inspection KneeBinding Toe Lifter Plates Educating the Customer Special Considerations Other Products KneeBinding Warranty Procedure The KneeBinding Web Site The KneeBinding Quick Reference Chart Table of Figures Figure /2017 KneeBinding Adjustment Chart... 8 Figure 2 ISO 5355 Adult Boot Sole Dimensions Figure 3 KneeBinding Left and Right Figure 4 Incorrect (left) and Correct (right) positions for the Mounting Template Figure 5 KneeBinding Mounting Screws Figure 6 Ski Drilled with Screw Holes #1 through # Figure 7 Toe Height Adjustment Figure 8 Forward Pressure Adjustment Figure 9 KneeBinding Web Site Figure /2017 KneeBinding Specifications This Technical Manual is published by KneeBinding, Inc. of Stowe, Vermont in order to provide instruction and reference material to KneeBinding Authorized Dealers, who may use this book free, without charge. This manual, along with any copies of the manual or portions of the manual, printed or electronic, remains the exclusive property of KneeBinding, Inc. and must be surrendered upon request KneeBinding, Inc. Copyright 2016 KneeBinding, Inc. Page 2 of 28 KTM1617.DOC

3 I. 2016/2017 KneeBinding Authorized Dealer Program o The information contained in this manual is provided to KneeBinding Authorized Dealers in order to: Help Authorized KneeBinding Dealers provide professional service to their KneeBinding customers. Help assure skiers that KneeBinding products are properly represented, selected, mounted, adjusted, and inspected with a testing device. To provide risk management for the KneeBinding Authorized Dealer and KneeBinding, Inc. in the event of legal action relating to the use of the product. The KneeBinding Indemnification Program is not insurance, nor an offer to provide insurance. Every KneeBinding Authorized Dealer must have its own liability insurance as none will be provided by KneeBinding. Indemnification is not insurance, but is intended to work in conjunction with the KneeBinding Authorized Dealer s own insurance to help mitigate losses resulting from claims related to the use of the product. o KneeBinding prefers its customers to purchase KneeBindings through its Authorized Dealers. Furthermore, KneeBinding REQUIRES customers to have their bindings mounted, adjusted, and inspected with a testing device by KneeBinding Technicians, who must be employed by KneeBinding Authorized Dealers. We are specific and active in our dealer oriented policy. We believe that in this way, KneeBinding skiers will be less likely to injure themselves. We also believe it is the best way to maintain strong relationships with our Authorized Dealers. o KneeBinding is devoted to open communication with KneeBinding Authorized Dealers and also the consumer. Likewise, we encourage KneeBinding Authorized Dealers to communicate freely with us at KneeBinding, and to provide our mutual customers with the most complete, straightforward information possible about KneeBinding products. Many customers will specifically seek out KneeBinding products because of KneeBinding s unique ability to mitigate ACL injuries. But KneeBinding products are not suitable for every type of skier, or for use with every type of ski. By becoming completely familiar with the specific features and the many benefits of KneeBinding products, a KneeBinding Authorized Dealer will be able to counsel a customer toward our products when they are suitable, and steer them away from our products in situations where KneeBindings would not be suitable. o To participate in the KneeBinding Authorized Dealer Program, a retailer must meet the following requirements: Complete the electronic approval of the KneeBinding Authorized Dealer Agreement. Employ at least one KneeBinding Technician at each KneeBinding Authorized Store. Follow the policies and procedures described in this manual regarding selection, inspection, adjustment, testing, and servicing of KneeBinding products. Copyright 2016 KneeBinding, Inc. Page 3 of 28 KTM1617.DOC

4 o KneeBinding Authorized Dealers are encouraged to have management and sales people go through a KneeBinding webinar training program in order to become fully familiar with the unique advantages of KneeBinding ski bindings, and to help them understand the selling strategies that will result in the best experience for the customer. o KneeBinding Authorized Dealers must also be aware of KneeBinding s training and record keeping requirements. You must maintain documentation of all work conducted on KneeBinding products, including copies of all workshop forms. KneeBinding Authorized Dealers must maintain documentation on training completed by KneeBinding Technicians. o Additional Requirements: In order to assist customers in the selection of appropriate equipment, an Authorized KneeBinding Dealer must provide accurate descriptions of KneeBinding capabilities so that the consumer can make the best choice possible. Do not make representations other than those made by KneeBinding. You must mount, test, inspect, and service KneeBinding products in accordance with the instructions provided in this manual. Only KneeBinding Technicians may sign an Authorized Dealer s workshop form for any KneeBinding transaction. Customer instruction must include information on the operation and use of the product, and also on the inherent risks of skiing. Furthermore, customers must be instructed that ski bindings will not release in all situations, nor retain in all situations, and that bindings cannot reduce the risk of all injuries. KneeBinding Authorized Dealers must provide skiers with appropriate information, instructions, and warnings. o KneeBinding Technician Training Program: The 2015/2016 KneeBinding Technician Authorization is valid for 2 years. KneeBinding Technicians are required to complete training every two years in order to maintain their authorized status. A KneeBinding Technician will only remain authorized while he or she is employed by a KneeBinding Authorized Dealer. KneeBinding must be notified if a KneeBinding Technician transfers from one KneeBinding Authorized Dealer to another. To become a KneeBinding Technician, a ski tech shall: understand this manual and any updates, and be familiar with KneeBinding products and practices, including hands on experience with KneeBindings. be of legal age in the state in which they work, and be competent to understand and follow the requirements within the Indemnification Program. Remember that indemnification is not automatic. successfully complete the KneeBinding Technician Training and Test. Examinations and application forms are available on line through your KneeBinding Authorized Dealer login. Once logged in, select the retailer option New Tech Test. Complete the form, Copyright 2016 KneeBinding, Inc. Page 4 of 28 KTM1617.DOC

5 answer all 20 questions, and click the submit button. Alternately, you may also download and print out the 2015/2016 version of the KneeBinding Technician Application (#ATA 1516) and the KneeBinding Technician Test (#ATT 1516). Complete the application/test, then fax it, or scan and e mail it to: KneeBinding, Inc. Attn: Technician Training P.O. Box 1416 Stowe, Vermont (phone) (fax) whls@kneebinding.com II. Alpine Binding Indemnification o KneeBinding offers indemnification to KneeBinding Authorized Dealers. Subject to the terms and conditions in this Technical Manual, which may be changed by KneeBinding from time to time, and subject to the KneeBinding Authorized Dealer Agreement, KneeBinding will indemnify and defend a KneeBinding Authorized Dealer for bodily injuries caused by a customer s use of an indemnified KneeBinding product sold or serviced by the KneeBinding Authorized Dealer. The KneeBinding Authorized Dealer s full cooperation and compliance with all of the requirements of the KneeBinding Authorized Dealer Program are conditions precedent to consideration for any defense, indemnity, or any other benefit. o KneeBinding will, only to the extent and within the limits of its insurance coverage, defend and indemnify a KneeBinding Authorized Dealer against liabilities presented from claims presented by any customer of the KneeBinding Authorized Dealer arising solely from the use of KneeBinding ski bindings, provided that the KneeBinding Authorized Dealer has: purchased the ski bindings directly from KneeBinding received written notice of a claim involving KneeBinding ski bindings, such claim alleging that use of the KneeBinding ski binding resulted in an injury adhered to and complied with all KneeBinding recommended policies and procedures in effect at the time of the service including, but not limited to, those contained in the KneeBinding Technical Manual and its updates, KneeBinding Purchaser Policies and KneeBinding General Terms and Conditions. used workshop forms containing language equivalent to KneeBinding s Liability Release Language to record all information required by KneeBinding, including signatures by a KneeBinding Technician and the customer. notified KneeBinding, in writing, about a claim within ten days of notification of the claim. provided to KneeBinding complete records for all KneeBinding transactions for a period of two years, including written documentation that the ski tech has been properly trained as a KneeBinding Technician, Copyright 2016 KneeBinding, Inc. Page 5 of 28 KTM1617.DOC

6 is of legal age, and was employed by the KneeBinding Authorized Dealer at the time any work was done on the product on which the claim is based. provided to KneeBinding a copy of the completed, signed workshop form(s) associated with the claim, a completed Post Accident Equipment Inspection Report, and other information requested by KneeBinding that KneeBinding believes may be of use in defending the claim. o The KneeBinding Authorized Dealer and the KneeBinding Technician understand that by signing a workshop or rental form, the KneeBinding Technician is verifying that all KneeBinding recommended and required procedures have been followed and adhered to. o The KneeBinding Authorized Dealer must cooperate fully in the investigation, litigation and/or settlement of any claim, and must use legal counsel selected by KneeBinding, Inc. o KneeBinding may terminate indemnification of KneeBinding products upon written notification to the KneeBinding Authorized Dealer. o KneeBinding will NOT indemnify the KneeBinding Authorized Dealer if: KneeBinding products have been installed, serviced, or adjusted incorrectly. KneeBinding products have been intentionally modified in form, function, or other manner. KneeBinding products have been used for any purpose other than the specific purpose they were designed and intended for, or have been used in conjunction with other equipment, such as skis and boots, for which the KneeBinding product was not designed to be used. NOTE KneeBinding ski bindings are to be used only with acceptable alpine ski boots (see Acceptable Boot Soles on page 12) and flat alpine skis for skiing on snow. KneeBinding products have been used with boots or skis which have been modified in some way, including any changes to the size, form, or function to the ski itself, or if the boot sole has been modified so that it is no longer conforms to Acceptable Boot Sole requirements (pg 12). the KneeBinding mounting system has been modified or adapted in any manner, including the use of 3 rd party shims, lifters, and other devices that change the relationship of the binding to the ski or to the boot. NOTE KneeBindings are to be mounted directly to flat skis only, using provided mounting hardware and KneeBinding mounting template/jig. the claim has arisen from the KneeBinding Authorized Dealer s negligence. the claim has arisen from any conduct that involves illegal activity. the claim involves any penal character, such as claims for punitive or exemplary damages. the claim cites or involves any warranties or representations made by the KneeBinding Authorized Dealer that are not specifically expressed in writing by KneeBinding regarding the product in question. Copyright 2016 KneeBinding, Inc. Page 6 of 28 KTM1617.DOC

7 o Handling a Claim Injuries are inherent in the sport of skiing, and legal claims sometimes follow injuries. If a customer reports an injury, or makes a complaint or claim, be polite and record all the information possible about the claim. However, DO NOT create a confrontational situation, and DO NOT apologize. DO NOT discuss fault or legal responsibility. DO NOT admit to any wrongdoing and DO NOT volunteer any information whatsoever. If you are asked for details regarding the handling of a claim, benefits, compensation, or any other aspect relating to a claim, you must state that you are not authorized to discuss any aspect of a claim, other than to report the information to KneeBinding. This is critical, as comments or sympathies expressed without professional advice, or before an investigation is conducted, may lead to misunderstandings and unrealistic expectations. Furthermore, you are expressly prohibited from discussing a claim with anyone other than an authorized KneeBinding representative. If the KneeBinding Authorized Dealer is presented with a claim, the KneeBinding Authorized Dealer should: use best efforts and judgment to determine the exact nature and details of the claim. follow the guidelines in this Technical Manual for handling the claim. notify your insurance company and KneeBinding. gather all the materials required by KneeBinding and send them, by express carrier, to KneeBinding, Inc. headquarters in Stowe, Vermont, including: Full name and address of the skier making the claim Date the incident occurred Specific details regarding the incident, accident, or injury Location of the incident, including resort, trail, and any other details. Details regarding the equipment involved, including KneeBinding equipment, and any other equipment such as boots, skis, and so on. Workshop tickets, rental agreements, post accident inspection reports, and any other relevant workshop documentation o Other Conditions of Indemnification KneeBinding will have full authority to control the defense of any claims, including settlement, trial, and/or appeal. KneeBinding s obligation to the Retailer is to provide insurance that may cover such obligations. KneeBinding does not have any direct obligations beyond the insurance coverage and does not have any obligations to directly pay any amounts to any entity for any reason. The KneeBinding Authorized Dealer program may be modified only in writing, signed by an authorized officer of KneeBinding, Inc. KneeBinding employees and representatives are not authorized to modify or to interpret this program. If KneeBinding grants indemnification and later learns of conditions that would have precluded it, KneeBinding may withdraw any defense or indemnity with written notice to the KneeBinding Authorized Dealer. Copyright 2016 KneeBinding, Inc. Page 7 of 28 KTM1617.DOC

8 KneeBinding reserves the right to discontinue the KneeBinding Authorized Dealer Program, or any portion of it, upon ten (10) days written notice to the KneeBinding Authorized Dealer. III. The KneeBinding 2016/2017 Adjustment Chart The KneeBinding 2016/2017 Adjustment Chart is authorized by KneeBinding for determining release/retention settings and inspection criteria for KneeBinding products during the 2016/2017 season. You may download and print this chart from the Dealer page of the KneeBinding Information Center in the KneeBinding website ( You must log in as a KneeBinding Authorized Dealer to access this information. NOTE Other charts based on ASTM F 939 and ISO 8061 are acceptable. Figure /2017 KneeBinding Adjustment Chart Copyright 2016 KneeBinding, Inc. Page 8 of 28 KTM1617.DOC

9 IV. Preparation for Installation o The System KneeBindings will be mounted and tested as part of a ski/boot/binding system. All parts of the system must be appropriate for use, must work together, and must be used together for all mounting and testing operations. o The Workshop Form All transactions involving a KneeBinding product must be recorded on a standard Workshop Form, signed by the KneeBinding Technician and by the skier/customer. You may use a form provided by a vendor other than KneeBinding, but you must record the information relating to the lateral heel release in blank areas of the form. o Gathering Skier Information You will need to collect information from the customer in order to determine how to properly mount the bindings. You may use any standard Workshop form as long as you clearly record all the information required by KneeBinding. o Customer Information Begin by recording the customer s name, address and other contact information, height, weight, skier type, gender, age, and Boot Sole Length. Be sure all this information is recorded on the workshop form. o Determination of Skier Type Using the provided Adjustment Chart along with the skier information you have gathered, determine the settings to which you will adjust and test the ski/boot/binding system. Step 1 Find the Type I Skier Code. Begin by locating the skier s height and weight on the left hand side of the chart. If the skier s height and weight are not on the same row, use the Skier Code that is closer to the top of the chart. For example, suppose a skier is 140 lbs and is 5 8 tall. 140 lbs is associated with skier type J while 5 8 tall is associated with skier type K. Because J is closer to the top of the chart, the skier type is J. Step 2 Since the Skier Code found in step 1 is for Type I skiers, you must make adjustments for skiers of other types. To do this, you will move up one row or down 1 row for each skier type. For Type I skiers, no adjustment is needed. For example, if the skier in step 1 is a Type I skier, the Skier Code would remain a J. For Type II skiers, move DOWN ONE row. For example, if the skier in step 1 is a Type II skier, the Skier Code would be K. For Type III skiers, move DOWN TWO rows. For example, if the skier in step 1 is a Type III skier, the Skier Code would be L. Step 3 Make an adjustment for the skier s age If the skier is 50 years old or older or if he is under 10 years old, move UP ONE row. For example: if, after step 2, the Skier Code is L, but the skier is 53 years old, the Skier Code will be changed to K. If the skier is 10 to 49 years old, no adjustment is needed. Step 4 Record the Skier Code on the workshop form. Copyright 2016 KneeBinding, Inc. Page 9 of 28 KTM1617.DOC

10 Note In all cases, the skier is responsible for determining his or her own Skier Type. The customer s signature on the Workshop Form is your confirmation that they determined their own Skier Type. For skiers who are not satisfied with these recommended settings, see the Discretionary Setting Section. Step 5 Locate the skier s boot sole length on the top of the chart, and find the intersection of the boot sole length and the Skier Code in the chart. The value found at this intersection is the Initial Indicator Setting for that skier. Note If the intersection of the boot sole length and the Skier Code results in a blank space (a box with no number), you MAY move left or right to the closest setting ON THAT ROW. DO NOT move up a row or down a row. If the intersection of the boot sole length and the Skier Code is within a row in which NO boxes have Initial Indicator Setting values (a blank row) it may be that KneeBinding does not offer an appropriate binding for that particular skier. DO NOT PROCEED. Please contact KneeBinding to discuss your options. Step 6 Record the Initial Indicator Setting(s) on the workshop form. Step 7 Torque Range. Begin by finding the Reference Torque on the right side of the chart for Toe Twist and Forward Heel Lean. NOTE the Lateral Heel Twist does not require separate testing, but it must ALWAYS be set to match the Toe. Here are three examples: A 53 year old Type II skier is 180 lbs and 6 0 tall, with a 312mm boot sole length. o This person s Skier Code is L. o The Initial Indicator is a 6. o The Reference Torque and (Inspection Ranges) are: Lateral Toe Twist: 58 (50 67) Forward Heel Lean: 229 ( ) A skier is 5 9 tall, weighing 145 lbs. This Type III skier is 29 years old and has a boot sole length of 272mm. o This person s Skier Code is L. o The Initial Indicator Setting is 7. o The Reference Torque and (Inspection Ranges) are: Lateral Toe Twist: 58 (50 67) Forward Heel Lean: 229 ( ) A skier with a 308 boot sole length is 30 years old, 175 lbs, and 5 10 tall. This is a type I skier. o This person s Skier Code is K. o The Initial Indicator Setting is 5.5. o The Reference Torque and (Inspection Ranges) are: Lateral Toe Twist: 50 (43 58) Forward Heel Lean: 194 ( ) Copyright 2016 KneeBinding, Inc. Page 10 of 28 KTM1617.DOC

11 o Discretionary Setting In rare circumstances, a skier may indicate that he or she is concerned with the setting because of a prior injury or for some other reason. They could use a lower Skier Classification, or choose just to set the Toe one Classification less (i.e. I). This normally occurs with conservative skiers. If a skier indicates that they have had a number of unwanted releases, they could select a higher Skier Classification or a higher Skier Classification for just the heel (i.e. III+). This normally occurs with a more aggressive skier. Be sure to record any of these choices on the Workshop Form. NOTE In all cases, be sure that the Toe Indicator and the Lateral Heel Indicator match. These must always be set to the same setting. Note: These release/retention settings comply with applicable ASTM and ISO standards. Adhering to these standards and procedures will reduce the risk of injuries resulting from improper torque selection. However, skiing involves many risks, some of which are related to binding adjustments and some of which are not. Even properly adjusted bindings cannot release under all injury producing loads, nor can they retain the boot during all skiing maneuvers. Be sure the customer is aware that ski/boot/binding systems cannot release or retain in all situations where release or retention may prevent injury and therefore cannot guarantee their safety. o Select the Correct Binding KneeBinding provides five binding models (Carbon, Shadow, Mist, HardCore, and Core). The HardCore offers a DIN range of 5 14, while the other four are all 3 12). The Carbon and Shadow come out of the box with a 6mm ramp delta (about 1.5 degrees, depending on boot sole length). The HardCore, MIST and Core models include lifters that set the ramp delta to 3mm. The Carbon model DOES make use of carbon fibers for additional stiffness, and a slight weight decrease. Other than those differences, consumers should choose whichever model they are drawn to. KneeBinding may distribute additional models from time to time. Consult directly with KneeBinding regarding additional models. o Inspecting the Boot Common issues with boots include boot soles that significantly vary from ISO 5355 standards, or that have irregularities, cuts, or excessive wear, are manufactured using poor construction or inappropriate materials, metal or rubber protectors or flashings, debris, or damaged buckles. The shop tech must inspect the boot to be sure there is no issue that prevents the boot from working properly with the rest of the ski/boot/binding system. Inspect the boot sole where it will contact the binding to make sure it is not damaged, nor excessively worn. Also, check the radius of the boot heel to be sure there is no wear on the lip where the heel of the binding will retain the boot. Inspect the areas of the boot sole that will come into contact with the two Teflon Anti Friction Devices (AFDs) on the binding. There must be no damage to these areas that would prevent the boot from moving freely over the AFDs. Copyright 2016 KneeBinding, Inc. Page 11 of 28 KTM1617.DOC

12 o Acceptable Boot Soles KneeBinding products will only work appropriately with Adult Size boot soles. KneeBindings do not accept children s soles. KneeBindings are designed to work with boots that conform to the ISO 5355 standard, and most alpine ski boots do. Many are stamped with the letters DIN or ISO to indicate that they meet the ISO 5355 standard. However, various alpine boots do not actually meet all the requirements of the ISO 5355 standard in a strict sense. They may have slightly different dimensions, materials that are softer than allowed by the standard, or tread patterns that do not meet the requirements. Some alpine boots are sold with more than one pair of interchangeable soles (some of which do not meet ISO 5355) that can be installed by the shop or the consumer. Some boot soles are rockered or have metal tech inserts in the toe area or have other variations that do not conform strictly to ISO Some boot soles closely resemble alpine soles, but have variations intended to make them easier to walk in (including boots identified as WTR or GripWalk or others). All of these variations have become commonplace, and KneeBinding does not restrict the use of a boot sole because it has some minor variation from the ISO 5355 standard as long as the shop tech has verified that the ski boot binding system will still operate correctly. To do so, the shop tech must at least: confirm that the ski binding can be (and has been) appropriately adjusted to fit the boot sole (including toe height). confirm that the boot interfaces properly with the AFDs. verify that nothing interferes with the release functions (i.e. tech inserts must not catch on the binding or otherwise restrict the release). test the ski boot binding system to be sure it can release within the appropriate values (Adjustment Chart). follow the boot manufacturers guidelines relating to the intended use of the boot Sign the workshop form. If there are any concerns about damage or wear to the boot, or variations from the standard that cause issues with the release function, replace the boot. Note Using a non standard or modified boot may adversely affect the performance and/or reliability of the ski/binding/boot system in certain situations. In all cases, it is the Shop Technician s responsibility to ensure that the boot complies sufficiently with ISO 5355 to operate properly as part of the ski/boot/binding system. Copyright 2016 KneeBinding, Inc. Page 12 of 28 KTM1617.DOC

13 o This chart provides the dimensions of the ISO 5355 adult boot sole. There are other, non dimensional requirements not documented here. Figure 2 ISO 5355 Adult Boot Sole Dimensions Copyright 2016 KneeBinding, Inc. Page 13 of 28 KTM1617.DOC

14 o Inspecting the Ski Common issues with skis include mounting screws dimpling the ski base or protruding through it, predrilled holes, delaminated areas, surface bubbles or debris that cause the binding to not be flush. To be sure the ski is suitable for mounting KneeBindings: Use only skis designed to ISO standards with an appropriate mounting platform. Check the serial numbers of the skis to be sure you are mounting a matched pair. Check the left/right graphics. Because skis vary widely in materials as well as design and manufacturing process, contact the manufacturer of the ski if you have any questions about the ability for the ski to work with the binding. Skis are almost all made with some form of lamination. If there are any lamination issues with a ski, do not use it. All previously drilled holes should have been properly cleaned, filled and trimmed to make sure the integrity of the ski is not compromised in any way. The KneeBinding Technician is responsible for making sure the ski has not been damaged beyond appropriate limits. Check the width of the ski to be sure the binding will securely mount to it. It is possible that a ski may be too narrow to provide an adequate base to which you can screw the binding. Also, check to make sure you are able to provide the correct KneeBinding brake for the ski being used. KneeBinding offers five sizes of brakes 58 75mm, 64 90mm, mm, mm, and mm. Make sure the brake will clear the sides of the ski without obstruction as it opens and closes once the binding has been mounted and the brake installed. KneeBinding brakes can be swapped out by removing a heel assembly. If you do not have KneeBinding brakes that are the correct size for the ski, DO NOT modify them to fit. You must order the correct size from KneeBinding. o Inspecting the Binding Common issues with bindings include stripped or missing screws, damaged or worn AFDs and wing inserts, unreadable indicators, bent or broken components, debris lodged in binding components, stripped or jammed adjusters, improperly installed leash or brake, and compromised heel track or base plate. Use these guidelines to be sure the binding is appropriate for use: DO NOT USE SOLVENTS TO CLEAN THE BINDING. Use only water with a soft cloth. Be sure there is no damage on any part of the binding that would impact the reliability or functionality of the binding. Focus on the toe and heel cups, which are the two primary points of contact with the boot. Look at the heel track and the way it interacts with the worm gear in the lower heel housing. Check all other operation parts of the binding to be they are fully operational. Be sure the AFDs are intact, undamaged, and secure. If there is any damage, please request replacement parts from KneeBinding. Make sure the brakes are not bent or damaged, and that they function properly. Be sure the brakes can lift the weight of the ski when placed on a smooth, flat surface, and fully extend. Copyright 2016 KneeBinding, Inc. Page 14 of 28 KTM1617.DOC

15 Check for missing screws, that all screws are the correct length and that no screw is stripped or damaged. Verify that the adjustment range of the binding will accommodate the skier s settings and boots. In the case of used bindings, be sure there is no excessive wear or damage that might increase the risk of malfunction or of unwanted release. LEFT AND RIGHT BINDINGS KneeBindings have a lateral heel mechanism that only releases in one direction. Each KneeBinding pair, therefore, includes a LEFT binding and a RIGHT. This innovative mechanism is the primary reason customers purchase KneeBinding, and it is important to be sure these are mounted properly. Skiers must be able to tell which ski is their right and which ski is their left. Figure 3 KneeBinding Left and Right Copyright 2016 KneeBinding, Inc. Page 15 of 28 KTM1617.DOC

16 V. Mounting The Bindings o Work Space and Tools Be sure your workspace is neat and clean. An orderly workspace leads to more consistently good work. You should have plenty of space and appropriate tools to mount and test ski/boot/binding systems. KneeBinding mounting screws require a Pozidrive #3 screwdriver not a Phillips screwdriver. If you use a screw gun, be sure the clutch is set to 4Nm so that the screws are not over tightened or stripped. o Mounting Template Authorized KneeBinding Dealers must use a KneeBinding Mounting Template (#MT09) to mount ski bindings in order to participate in the KneeBinding Indemnification Program. KneeBinding Authorized Dealers must have a mounting template in each shop that mounts KneeBinding products. o Proper Use of the Mounting Template The Mounting Template helps ensure that the binding is mounted in the correct location on the ski and to provide the most accurate assistance with drilling the mounting holes. Place a ski on the bench. Open the Mounting Template by twisting both handles and place the Mounting Template on the ski. Open the red locking lever on the Mounting Template and slide the Mounting Template open to accept the boot. Place the toe of the boot sole against the toe guide of the mounting template and slide it toward the heel until the mounting template fits snugly against the heel and toe of the boot sole. Close the red locking lever. The Mounting Template has a mid sole mark. The boot may ALSO have a mid sole mark. If the boot mid sole mark does not agree with the midsole mark on the Mounting Template, use the mid sole mark on the boot as the Boot Mid Sole Mark. If there is no mid sole mark on the boot, use the mid sole mark on the Mounting Template. Compare the Boot Mid Sole Mark with the mid sole mark on the ski. If they are not aligned, reposition the Mounting Template on the ski until they are aligned: If the ski has a mid sole mark, line up with Boot Mid Sole Mark with the mid sole mark on the ski. If the ski has a tip of boot mark, align the tip of boot mark on the Mounting Template with the tip of boot mark on the ski. If the ski has no visible marking for Mounting Template or boot location, consult with the ski manufacturer for the proper location of the boot. Note the rubber feet on the Mounting Template can be turned the opposite way for extra wide skis. Be sure the feet are on the same way, and are secure. Once the Mounting Template is in the correct position, release the handles and the Mounting Template will automatically center itself on the ski. Make sure the Mounting Template is centered, flat, level, and flush with the ski surface. Copyright 2016 KneeBinding, Inc. Page 16 of 28 KTM1617.DOC

17 Figure 4 Incorrect (left) and Correct (right) positions for the Mounting Template o Selecting a Drill Bit Always follow the ski manufacturer s guidelines on drilling, if they have been provided. If not, you should use a 4.1mm Ski Binding Drill Bit for skis that have a metal layer or mounting block. For wood only or foam core only skis, you may use a smaller bit (3.5mm). If in doubt, first drill a hole with a 3.5mm bit and check it, then re drill using a 4.1mm bit if required. In all cases, use a drill bit that is 9.5mm deep. Be sure your holes are 9.5mm deep! Drill The Holes In each ski being mounted, carefully drill all 8 of the mounting holes permitted by the KneeBinding Mounting Template. All of the holes are drilled the same size and depth, regardless of which KneeBinding model is being mounted. After all the holes have been drilled, remove the Mounting Template. Be careful to thoroughly remove any loose shavings from the holes. o Tapping the Holes Tap if the ski manufacturer recommends it. If you choose to tap the holes, tap them all equally with NO MORE THAN 3 turns of the tap. Failure to tap the holes in some skis may cause the ski surface to delaminate. Be sure to remove any debris after you tap. o Glue Unless the ski manufacturer recommends otherwise, a drop of ski binding glue should be used in each and every screw hole to lubricate the hole as the screw is inserted, provide a waterproof seal, and help assure that the screw will hold during aggressive use. o Screws KneeBinding provides industry standard screws, but they may not fit all skis. Check carefully to be sure you are using the correct screws for the skis. Screws should be hand tightened until they are firmly seated (4 Nm torque). o Provided Mounting Screws Each pair of bindings requires sixteen (16) screws per pair. The heel clip is mounted with 11.5mm screws and the main heel assembly uses 24mm screws. The Standard toe is also mounted with 24mm screws. However, if a lifter is used (including the lifter supplied with the Mist, Core, and HardCore model bindings), longer screws are provided. Note the table of screws on the following page. TIP! Some skis have left and right graphics be sure to put the left binding on the ski with the LEFT graphics, and the right binding on the RIGHT ski. Copyright 2016 KneeBinding, Inc. Page 17 of 28 KTM1617.DOC

18 Figure 5 KneeBinding Mounting Screws o Mounting the Binding If you have drilled the skis properly using the Mounting Template, it will have eight holes in it with which to mount the binding. There are four holes for the toe and four for the heel. They are numbered from 1 through 8. Figure 6 Ski Drilled with Screw Holes #1 through #8 Copyright 2016 KneeBinding, Inc. Page 18 of 28 KTM1617.DOC

19 TIP! do one side at a time! For example, Start with a LEFT binding. Be sure you are using the LEFT toe lifter, with the LEFT toe piece and the LEFT heel. NOTE Whether you use a screw gun or tighten screws by hand, all screws should be tightened to 4Nm torque. If you are using a screw gun, set it to 4Nm. Using a long mounting screw, attach a metal toe mounting disc to the ski in the #4 screw hole. Tighten the screw. Slide the t slot of the LEFT Toe Lifter onto the mounting disc so that the oval hole in the LEFT Toe Lifter is over screw hole #1. Place the second mounting disc through the oval hole in the LEFT Toe Lifter so that it lines up with screw hole #1. NOTE different length screws are used to mount the toe depending on whether you are mounting with a lifter kit. Please refer back to the screw chart on the preceding page for details. Using a long screw, attach a metal mounting disc through the oval hole in the LEFT Toe Lifter to the ski in the #1 screw hole. Tighten the screw. With both mounting discs firmly screwed to the ski, the LEFT Toe Lifter should move forward and backward on the ski, about one half (1/2) of an inch, with only a slight bit of pressure. Slide the LEFT toe piece onto the metal mounting disc so that it fits into its space in the LEFT Toe Lifter. It should slide on easily. If it is difficult, you may have the wrong side. Line up screw holes in the LEFT toe piece and the LEFT Toe Lifter. Using two long screws, screw the LEFT toe piece and the LEFT Toe Lifter to the ski using hole #2 and hole #3. Tighten the screws. Using 2 short screws, attach a Heel Track Mounting Clip to the ski in the #7 and #8 screw holes. Tighten the screws. Copyright 2016 KneeBinding, Inc. Page 19 of 28 KTM1617.DOC

20 Slide the LEFT Heel into the Heel Track Mounting Clip so that the screw holes in the LEFT heel align with the #5 and #6 holes in the ski. Using 2 24mm screws, attach the LEFT Heel to the ski. Tighten the screws. Be sure the binding is flush on the ski, and that there is no foreign material in or around the binding or the mounting areas. One more time CHECK FOR LEFT AND RIGHT! BE SURE THE LEFT HEEL IS ON THE SAME SKI AS THE LEFT TOE / LIFTER! REPEAT THE PROCESS FOR THE RIGHT SKI! Train the customer to look at the black toe lifter under the toe piece to determine which ski is the left or right. This intuitive approach is very reliable, but it depends on having the bindings mounted properly. VI. Set Initial Indicator Settings You have used the skier information to find the Skier Type on the KneeBinding 2015/2016 Adjustment Chart. You have used the Skier Type and the Boot Sole Length to determine the Initial Adjustment Indicator. You should now place the boot into the binding and latch the boot into the binding. You should then set all three KneeBinding adjustment indicators to that setting. For example, if the Initial Adjustment Setting for a skier is going to be 6 set the forward heel release to a 6, set the toe release to a 6, and set the lateral heel release to a 6. Copyright 2016 KneeBinding, Inc. Page 20 of 28 KTM1617.DOC

21 VII. Toe Height Adjustment Adjust the toe height screw so that the bottom of the boot sole barely touches the white AFD on the toe lifter, but not so much that it levers the heel of the boot sole upward. To get it right, raise the toe height adjuster up until there is some space, then tighten the adjustment screw until the space is gone, and stop there. Pry up the boot slightly to be sure there is no extra room, tightening further as needed. It is also acceptable to then tighten the adjustment screw until the space is gone, and stop there. Pry up the boot slightly to be sure there is no extra room, tightening further as needed. A good way to be sure it is tight (but not over tight) is to use a 0.5mm (1/2 mm) plastic card between the boot sole and the Teflon AFD. Place the card between the boot sole and the AFD and tighten until the card is held in place, but so that you can still pull it out with some minor force. Figure 7 Toe Height Adjustment Copyright 2016 KneeBinding, Inc. Page 21 of 28 KTM1617.DOC

22 VIII. Forward Pressure Adjustment The forward pressure screw has two milled rings on it. With the boot in the binding, screw the forward pressure adjustment in until the first milled ring is buried in the lower heel housing, and it is halfway to the second milled ring. When setting a binding to a DIN of 3 or 4, you may reduce the forward pressure by a few clicks, until the first milled ring is just barely visible. That is the minimum FP setting, and may help make it easier for certain, lighter skiers to step in. When setting a heel to a DIN of 11 or 12, you may tighten the forward pressure screw further up to, but NOT beyond the second milled ring. Remove the boot from the binding, then re latch and inspect the adjustment again. Repeat if necessary. Figure 8 Forward Pressure Adjustment IX. Final Checking and Visual Inspection o Clean the Boot Sole remove all debris and dirt from the sole of the boot. o Carefully Inspect the Compatibility of the Boot to the Binding There should be a clean fit on all appropriate surfaces, with nothing that would impede the proper release of the binding. If you are satisfied, indicate that this test was passed on the workshop form. o Test for Elastic Travel and Return Toe Secure the Ski. Using a rubber mallet, strike the boot at the toe enough to move the boot off center. The boot should be able to move off center at least 5 to 10mm, and automatically return to the center. Copyright 2016 KneeBinding, Inc. Page 22 of 28 KTM1617.DOC

23 Forward Heel Press down on the heelpiece while simultaneously pulling up on the heel of the boot until it moves at least 5 to 10mm away from the ski. When you release both hands, the boot should automatically return to its proper, centered position within the heel cup of the binding. Lateral Heel Press on the heel of the boot with your hands until it has moved slightly out of center and then release it so that it returns to center. The heel should be able to move off center at least 3 to 5mm, and automatically return to the center of the binding heel without assistance. REMEMBER THE HEEL ONLY RELEASES IN ONE DIRECTION DO NOT TRY TO TEST THIS IN THE DIRECTION IN WHICH THE HEEL IS LOCKED. o If all three Elastic Travel and Return tests pass, indicate it on the workshop form. If one or more of these tests fail, inspect the ski/boot/binding system for debris or wear that might be causing the failure, remove it, and retest. X. Mechanical Inspection In order to participate in KneeBinding s Dealer Indemnification Program, the Toe and Forward Heel release functions of every KneeBinding product MUST be tested with a properly calibrated testing device. o The Lateral Heel Release The lateral heel release works as a relationship to the toe release. There is a crossover point based on where the lateral forces enter the ski. Setting the lateral heel and the toe release to the same values will maintain an appropriate crossover point. Mechanically testing the lateral heel release directly is not required. o Be Sure the Toe and Lateral Heel Settings Match You must have the lateral heel release setting adjusted to the same setting as the toe setting for the toe test to work properly. The two should always match. For example, if it is appropriate to set the toe to a 6 for a skier, you should set the lateral heel release to 6 as well. If this setting is not correct, the release forces on the toe release tests are likely to be incorrect. If you make any adjustments to the toe release setting, make them to the heel release setting at the same time so that they remain identical. o Testing the Toe Release the toe once in each direction, then take three measurements in each direction. Take the middle quantitative value. For example, if your readings are 48, 52, and 41 the middle quantitative value is 48. Note if the first two values are the same, you do not need a third test. Compare the middle quantitative value to the Inspection Range. The Inspection Range is determined by first finding the Reference Torque for the skier on the Adjustment Chart, then taking the numbers below and above the Reference Torque. To pass this test, the middle quantitative value must be within the Inspection Range. o Testing the Forward Heel Release Release the heel once, then take three measurements. Take the middle quantitative value of the three. For example, if you test three times and get readings of 86, 90, and 84, the quantitative middle value is 86. Note if the first two values are the same, you do not need a third test. Compare the middle quantitative value to the Inspection Copyright 2016 KneeBinding, Inc. Page 23 of 28 KTM1617.DOC

24 Range. The Inspection Range is determined by first finding the Reference Torque for the skier on the Adjustment Chart, then taking the numbers below and above the Reference Torque. To pass this test, the middle quantitative value must be within the Inspection Range. o If Any of the Results Are Not WITHIN the Required Inspection Range It is possible that the results obtained when testing the system will result in readings that fall outside the Inspection Range. If this happens, it is the KneeBinding Technician s job to adjust the system until the results are within the inspection range. If the results fall outside the Inspection Range, inspect interfaces, settings and adjustments, and retest if any change is made. If the results are still not within the inspection range, determine the In Use Range by taking the values TWO above the Reference Torque and TWO below the Reference Torque. If the results are within the In Use Range, perform a clean vs. lubricated test to confirm the boot is compatible with the binding and readjust the system to the inspection range. To perform a clean vs. lubricated test, spray a small amount of silicone or soap solution around the heel and toe of the boot sole, and retest. Clean and dry the boot and the binding, and retest. If testing repeatedly produces results that do not fall within the acceptable range, the binding should not be used. Please contact KneeBinding. o Record the Result If the Quantitative Middle Value is within the Inspection Range for both the lateral Toe test and the Forward Heel test, mark appropriate place on the workshop form that this test passed. o Documenting the Results It is the KneeBinding Technician s responsibility to make sure the binding meets all of the KneeBinding inspection requirements. It is required that the Workshop Form be completely filled out, containing date and time, skier information (name, address, phone, age, weight, height, Skier Type, etc), the Skier Code and boot sole length, the final settings for each of the six adjustments (right and left toe, right and left forward heel, and right and left lateral heel), and the pass/fail results of all tests. Note that your workshop will not include space dedicated to recording the lateral heel adjustments you must find an empty space and ADD these to the form. The KneeBinding Technician must sign the workshop form. In addition, the form must be reviewed with the skier, and the skier must sign the form as a means of recognizing how the equipment has been set up, and also for the express purpose of releasing the shop and KneeBinding from liability. The skier s signature is required on all workshop forms and other work documents for Indemnification. KneeBinding also requires shops to use Liability Releases. Shops that do not use liability releases will not be indemnified in a ski binding related claim. See the KneeBinding Indemnification Agreement for all the requirements. Dealers who use Liability Releases should advise skiers that they are signing a Liability Release. It should be made clear that the Liability Release applies only to the service portion of the transaction, not to the sale of the equipment. Be sure to give the customer a copy of the signed workshop ticket. o Customers Who Want Variations Occasionally, a customer may ask you to lower your standards or that you overlook KneeBinding requirements. They Copyright 2016 KneeBinding, Inc. Page 24 of 28 KTM1617.DOC

25 may want to mount a good binding on a poor ski, or with an unacceptable boot. Do not do it. Record on the workshop form that the skier asked you to do so, and warn the skier that they should not continue to use the product. The shop will not be indemnified for work done on such a system. o Out Of Standard Adjustments Occasionally, a customer will ask you to adjust the ski/boot/binding system in a way that is not approved by KneeBinding. They may have determined that they want the bindings to be over tightened or set more loosely than recommended. The KneeBinding Technician should use judgment in determining if this is advisable. If a decision is made to go ahead with the adjustment, the customer MUST sign a Skier Requested Non Standard Settings form, indicating that they have requested the shop to do this, and that they are relieving the shop and KneeBinding from any responsibility for injuries or damages that occur as a result of the use of the adjusted products. You may download and print this form from the Dealer page of the KneeBinding Information Center in the KneeBinding website ( You must log in as a KneeBinding Authorized Dealer to access this information. XI. KneeBinding Toe Lifter Plates The height of the KneeBinding heel platform is 32mm and the height of the toe platform is 26mm. This generates a fun and aggressive ramp delta of 6mm. Depending on the length of the boot sole, this will be in the range of 1 degree to 1.5 degrees. For skiers that want less ramp delta, KneeBinding offers lifter kits that raise the toe. For example, if you raise the toe 1.5mm, this makes the height of the toe 27.5mm instead of the default 26mm. The ramp delta is, therefore, now 4.5mm. If you add a 3mm lifter, the ramp delta will be 3mm. KneeBinding offers standard lifter kits in 1.5mm, 3mm, 4.5mm, and 6mm. Each kit comes with two lifters (one for each toe) and the appropriate mounting screws. The mounting kits that come with the HardCore, Core, and Mist Models of KneeBindings include 3.0mm lifters, along with the appropriate screws, so that when they are mounted, they will have a 3mm ramp delta. Naturally, these can be replaced with any other lifter kit (along with their correct screws) to achieve any desired ramp delta. XII. Educating the Customer Part of the responsibilities of the KneeBinding Technician is to help educate the customer on the use of the ski/boot/binding system. You should spend as much time as you need to in order to make sure the customer leaves your shop feeling confident that he or she understands how to enjoy their new ski products. o Make sure the skier knows how to open and close the binding, to step into it, and to use his or her pole to release the heel to exit the binding. o Take time to review the new, lateral heel release feature of the KneeBinding. MAKE CERTAIN THE SKIER UNDERSTANDS WHY THERE IS A LEFT SIDE BINDING AND A RIGHT SIDE BINDING. Copyright 2016 KneeBinding, Inc. Page 25 of 28 KTM1617.DOC

26 THE SKIER SHOULD ACKNOWLEDGE THAT USING THEIR SKIS ON THE WRONG FEET COULD INCREASE THE RISK OF PRE-RELEASE AND WILL NEGATE THE ACL PROTECTION FUNCTION OF THE KNEEBINDING LATERAL HEEL RELEASE. CAUTION THE SKIER THAT NO SKI/BOOT/BINDING SYSTEM CAN PREVENT ALL INJURIES. THE CUSTOMER MUST BE INFORMED THAT SKIING IS AN INHERENTLY DANGEROUS SPORT, AND THAT THERE IS A RISK THAT THEY WILL BECOME INJURED, REGARDLESS OF WHAT KIND OF SKI EQUIPMENT THEY HAVE SELECTED. o The skier should receive the in box instructions. o Show the customer the indicator settings on the binding, and ask the skier to confirm that the numbers on the bindings correspond to the numbers on the workshop form. The customer must sign the Workshop Form to accept the settings and the risks of skiing. o Advise the customer that should any part of the ski/boot/binding system have problems, they should not continue to ski on it. They should immediately take the ski/boot/binding system to a KneeBinding Authorized Dealer. XIII. Special Considerations o Mono Skis KneeBinding Alpine Ski Bindings are for use with a PAIR of skis. Do not mount them on the same ski. o Flat Skis are Required KneeBindings are designed for use on flat skis only, or with rail systems that allow mounting in the same way as flat skis. Do not use KneeBindings with integrated rails that are not mounted as if they were flat skis. XIV. Other Products KneeBinding offers other products to make the skiing experience even safer and more enjoyable. Please contact KneeBinding to order any of the following products: o Brake Kits contain set of two brakes, any size. o Lifter Kits contain two toe lifters and appropriate screws o Canting Kits contain two heel plates and two toe plates. Each kit can be ordered with IN ward or OUT ward canting in.5 degree increments (.5, 1.0, 1.5, 2.0, 2.5, or 3 degrees), combined with toe lift (1.5mm, 3.0mm, 4.5mm). Canting kits come with color coded screws for ease of mounting. Please call KneeBinding directly for more information about canting kits. o Plastic Templates if you have skis that are too wide or too narrow for the standard mounting jig, KneeBinding can provide a reusable plastic template. Copyright 2016 KneeBinding, Inc. Page 26 of 28 KTM1617.DOC

27 XV. KneeBinding Warranty Procedure o KneeBinding offers a 3 year limited warranty on all products. Please read your official KneeBinding Limited Warranty Card for details. o KneeBinding Authorized Dealers should use every effort possible to resolve issues with our products before submitting a binding for a warranty repair or replacement. Whenever a KneeBinding Authorized Dealer can resolve an issue, it will be resolved faster, with less complication, and in a manner that better promotes and preserves the relationship between the KneeBinding Authorized Dealer and the customer. o KneeBinding Authorized Dealers should NOT attempt to repair damaged KneeBindings. If you are not certain whether to repair an issue yourself or return a binding for repair, please call KneeBinding customer service at o If a binding is to be returned under our warranty, call KneeBinding at to obtain a Return Merchandise Authorization (RMA) number. Ship the binding, along with the completed RMA form to KneeBinding, Inc. XVI. The KneeBinding Web Site The KneeBinding Web Site is a valuable resource for KneeBinding Authorized Dealers and KneeBinding Technicians. At you can log in as an Authorized Retailer or Service Center for access to various reports, sales aids, literature, order information, agreements, releases and forms, and to take technician tests. You will also find the ShopFinder system, and an Interactive Flat Ski Database the only known resource for researching almost all available flat skis in a single place! Figure 9 KneeBinding Web Site To begin, click the Login link on the menu bar. This will display a log in page where you can enter your Retailer ID and password. Your Retailer ID and initial password will be provided to you by KneeBinding. Once you have logged in, a menu of retailer specific options will appear. One of your options will be to change your password. Copyright 2016 KneeBinding, Inc. Page 27 of 28 KTM1617.DOC

28 XVII. The KneeBinding Quick Reference Chart Figure /2017 KneeBinding Specifications KneeBinding, Inc. P.O. Box 1416 Stowe, Vermont Phone: +1 (802) Fax: +1 (802) Shipping Address: KneeBinding, Inc. 782 Mountain Road Stowe, Vermont Copyright 2016 KneeBinding, Inc. Page 28 of 28 KTM1617.DOC