Air Preparation System P3L Lite Series. Fully Modular with 1/4 Body Ports

Transcription

1 Air reparation System 3L Lite Series Fully Modular with 1/4 Body orts Catalogue DE661TCUK March 01

2 WARIG FAILURE OR IMROER SELECTIO OR IMROER USE OF THE RODUCTS AD/OR SYSTEMS DESCRIBED HEREI OR RELATED ITEMS CA CAUSE DEATH, ERSOAL IJURY AD ROERTY DAMAGE. This document and other information from, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by and its subsidiaries at any time without notice. SALE CODITIOS The items described in this document are available for sale by, its subsidiaries or its authorized distributors. Any sale contract entered into by arker will be governed by the provisions stated in arker s standard terms and conditions of sale (copy available upon request).

3 Table of Contents Features... opular Combinations... Modular Connector Kit Assembly... 3L Lite articulate Filter... 3L Lite Coalescing and Adsorber Filters... 3L Lite Regulator... 3L Lite Regulator - Brass... 3L Lite Filter/Regulator... 3L Lite Lubricator... ort Block... Accessories Kits

4 Features The System The new 3L Series FRLs have been developed to provide a rugged, high quality ultra light weight air preparation system with excellent performance and providing real value for money. The ¼ ported units may be used individually but are also fully modular which allows units to be connected together, without the use of pipe connectors, saving space; providing constant mounting centres; whilst maintaining a modern aesthetically pleasing appearance. The 3L filters are specially designed to efficiently filter out rust, dirt, moisture and other impurities from compressed air lines. Units are available with a choice of 5 micron of micron elements and with either manual or semi auto drains. Coalescing filters for the removal of liquid aerosols and sub-micron particles and adsorber filters for the removal of oil vapours and most hydrocarbons to provide high purity air are also included in the series. The 3L regulators have an unbalanced poppet valve as standard, with a solid control piston. The 3L lubricators are designed to provide lubrication for many general purpose applications in a pneumatic system. For aggressive environments a brass bodied version is available and both relieving and non-relieving versions are standard options. The 3L lubricators are designed to provide proportional lubrication over a wide range of air flows for many general purpose applications in a pneumatic system. An additional feature of this range is the modular manifold block which enables combinations to be made with air take off points at selected points in the combination. This allows for an un-lubricated air take off or differing pressure air take off to be assembled dependent upon position. lastic panel mounting nut Angle bracket Lubricator Connector kit 3LKA00CB1 Wall mounting bracket Filter Regulator Gauge 4

5 opular Combinations : 4 30 min M30x Ø ** max. 3 * min. 30 mm for filter changing Filter Regulator + Lubricator Combination - olycarbonate bowl, 5 micron, 8-bar with Gauge, Wall mounting Bracket. 80 Tube Di Ø6 * ** On delivery the scew plug is not assembled Two opposite gauge ports 1/8 ort size Flow Manual ush Drain Weight Semi-Auto Drain Weight dm 3 /s (scfm) 1/4 8.0 (17.0) 3LCA1EGLW 0.3 kg (70 lbs) 3LCA1ESGLW 0.3 kg (70 lbs) Inlet pressure 10 bar, Secondary pressure 6.3 bar, 1 bar pressure drop. 3 L C A L W Filter/Reg + Lubricator BS 1 1/4 5 µ Element E bar Z T 9 µ Element G 4 bar M 8 bar G Manual push drain Semi-auto drain S Modular Connector Kit Assembly 31KA00CB1 Connects product (E/R + F/L) 31KA00CB Connects product (E/R + M + F/L) 31KA00CB3 (E/R + F + F) 31KA00CB4 Connects product (F + L) 5

6 3L Lite articulate Filter Symbols 1 1 Manual drain Semi-auto drain Integral 1/4 ports (BS & T) High efficiency 5 micron element as standard Excellent water removal efficiency Robust but lightweight construction One hand operation for easy element cartridge removal Options: 3 L F A Thread type ort size Bowl type Mounting BS 1 1/4 oly bowl o bracket * T 9 * for individual mounting bracket see page:19 Element Drain type 5µ Element E Manual push µ Element G Semi-auto S ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 oly bowl - Manual drain - 5µ 3LFA1E 30.5 (65) 10 (150) 115 (4.5) (8) (8) 1/4 oly bowl - Semi-auto drain - 5µ 3LFA1ES 30.5 (65) 10 (150) 115 (4.5) (8) (8) 1/4 Metal bowl - Manual drain - µ 3LFA1G 30.5 (65) 10 (150) 115 (4.5) (8) (8) 1/4 Metal bowl - Semi-auto drain - µ 3LFA1GS 30.5 (65) 10 (150) 115 (4.5) (8) (8) * flow with 10 bar (145 psi) inlet pressure and 1 bar (14.5 psi) pressure drop. 6

7 Specifications Flow Capacity 1/ dm 3 /s (65 scfm) Operating 0 C (3 F) to 50 C (1 F) Temperature Max Supply 10 bar (150 psi) ressure Standard Filtration 5 Micron Useful Retention 1 cm 3 (0.4 US oz.) ort Size BS / T 1/4 Weight 0.11 kg (0.4 lbs) Flow Charts 5µ Filter p (bar) v = 5m/s * Inlet pressure 10 bar (145 psi). ressure drop 1 bar (14.5 psi). Air quality: Within ISO : 1991 Class 3 (articulates) Within ISO : 001 Class 6 (articulates) Materials of Construction Qn (l/min) Body Bowl Element Retainer Baffle Filter Element Seals High Tech olymer olycarbonate OM OM Sintered olyethylene itrile Dimensions Repair and Service Kits lastic bowl / semi-auto drain 3LKA00BS 5µ particle filter element 3LKA00ESE µ particle filter element 3LKA00ESG Individual mounting bracket - 3LFA / 3LLA 3LKA00MW min. 30 mm for filter changing Tube Di Ø6 7

8 3L Lite Coalescing and Adsorber Filters Integral 1/4 ports (BS & T) Removes liquid aerosols and sub micron particles Oil free air for critical applications, such as air gauging, pneumatic instrumentation and control Adsorbing activated carbon element removes oil vapours and most hydrocarbons ote: To optimise the life of coalescing element, it is advisable to install a 3LF pre-filter with a 5 micron element upstream of the coalescing filter. To optimise the life of an Adsorber it is advisable to install a 3L Coalescing Filter upstream of the Adsorber. Adsorber element should be replaced approx. every 1000 hours of service Options: 3 L F A Thread type ort size Bowl type Mounting BS 1 1/4 oly bowl o bracket * T 9 * for individual mounting bracket see page:19 Element 0.01µ Element C Adsorber A Drain type Manual push Semi-auto S ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 oly bowl micron - Manual drain 3LFA1C (4.3) 10 (150) 115 (4.5) (8) (8) 1/4 oly bowl - Adsorber 3LFA1A 6 (1.7) 10 (150) 115 (4.5) (8) (8) * flow with 6.3 bar (91.3 psi) inlet pressure and 0. bar (3 psi) pressure drop. 8

9 Specifications Flow Capacity dm 3 /s (4.) SCFM 0.01 Micron Coalescing Energy Efficient Flow* (4.) Maximum Flow** 3.8 (8) Activated Carbon Adsorber Rated Flow* 6 (13) Operating 0 C (3 F) to 50 C (1 F) Temperature Max Supply 10 bar (150 psi) ressure Standard Filtration 0.01 Micron ppm wt Adsorber Max oil carryover (ppm w/w) 1 O C (70 O F) Useful Retention 1 cm 3 (0.4 US oz.) ort Size BS / T 1/4 Weight 11kg (4 lbs) * Inlet pressure 6.3 bar (90 psi), ressure drop 0. bar (3 psi), Saturated Element. ** Inlet pressure 6.3 bar (90 psi), ressure drop 0.4 bar (6 psi), Saturated Element. Materials of Construction Body High Tech olymer Bowl olycarbonate Filter Element 0.01 Micron Borosilicate Cloth Adsorber Activated Carbon Seals itrile Dimensions Repair and Service Kits lastic bowl / manual push drain Coalescing 3LKA00B1 lastic bowl / manual push drain, Adsorber 3LKA00B 0.01µ coalescing filter element 3LKA00ESC Activated carbon adsorber filter element 3LKA00ESA Individual mounting bracket - 3LFA / 3LLA 3LKA00MW min. 30 mm for filter changing Tube Di Ø6 9

10 3L Lite Regulator Symbols Self relieving regulator with gauge on relieving regulator Integral 1/4 ports (BS & T) Robust but lightweight construction Secondary pressure ranges, 4 & 8 bar Unbalanced poppet valve standard, with solid control piston Relieving & on-relieving types on-rising knob Options: 3 L R A Thread type ort size Mounting BS 1 1/4 lastic panel mount nut * T 9 * for individual mounting bracket see page:19 Relief Adjustment range Relieving on relieving B With round gauge bar Z 4 bar M 8 bar G Without gauge bar Y 4 bar L 8 bar ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 8 bar relieving 3LRA1B 1.8 (7) 10 (150) 88 (3.46) (7) (7) 1/4 8 bar relieving + gauge 3LRA1BG 1.8 (7) 10 (150) 88 (3.46) (7) 7 (.83) * flow with 10 bar (145 psi) inlet pressure, 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. 10

11 Specifications Flow Capacity* 1/4 1.8 dm 3 /s (7 scfm) Operating Temperature 0 C (3 F) to 50 C (1 F) Max Supply ressure 10 bar (150 psi) Adjusting Range ressure 0- bar (30 psi) 0-4 bar (60 psi) 0-8 bar (15 psi) ort Size BS / T 1/4 Gauge ort ( ea.) BS / SI 1/8 Weight 0.11 kg (4 lbs) Inlet pressure 10 bar (145 psi), 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. Flow Charts Regulator p (bar) v = 5m/s Materials of Construction Body Adjustment Knob Bonnet iston Springs Seals anel ut High Tech olymer olyamide High Tech olymer Brass / itrile Steel itrile olyamide Qn (l/min) Dimensions Repair and Service Kits min. 5 M30x Ø6 anel mount nut - Aluminium anel mount nut - lastic Angle Bracket (uses panel mount threads) 3LKA00MM 3LKA00M 3LKA00MR ** 1/ * max. 3 Gauges mm (1 1 / ) Round 1/8 centre back mount 0-30 SI / 0- bar KZ SI / 0-4 bar KZ SI / 0-10 bar KZ * On delivery the screw plug is not assembled ** Two opposite gauge ports 1/8 11

12 3L Lite Regulator - Brass Symbols Self relieving regulator with gauge on relieving regulator Integral 1/4 ports (BS & T) Robust brass construction Secondary pressure ranges, 4 & 8 bar Unbalanced poppet valve standard, with solid control piston Relieving & on-relieving types on-rising knob Options: 3 L R X Thread type ort size Mounting BS 1 1/4 lastic panel mount nut * T 9 * for individual mounting bracket see page:19 Relief Adjustment range Relieving on relieving B With round gauge bar Z 4 bar M 8 bar G Without gauge bar Y 4 bar L 8 bar ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 8 bar relieving 3LRX1B 9.8 (0.7) 16 (3) 79 (3.11) (7) (7) 1/4 8 bar relieving + gauge 3LRX1BG 9.8 (0.7) 16 (3) 79 (3.11) (7) 7 (.83) * flow with 10 bar (145 psi) inlet pressure, 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. 1

13 Specifications Flow Capacity* 1/4 9.8 dm 3 /s (0.7 scfm) Operating Temperature 0 C (3 F) to 60 C (1 F) Max Supply ressure 16 bar (3 psi) Adjusting Range ressure 0- bar (30 psi) 0-4 bar (60 psi) 0-8 bar (15 psi) ort Size BS / T 1/4 Gauge ort ( ea.) BS / SI 1/8 Weight 0. kg (0.44 lbs) * Inlet pressure 10 bar (145 psi), 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. Flow Charts Regulator - Brass p (bar) v = 5m/s Materials of Construction Body Adjustment Knob Bonnet iston Springs Seals anel ut Brass olyamide High Tech olymer Brass / itrile Steel itrile olyamide Qn (l/min) Dimensions Repair and Service Kits M30x Ø6 anel mount nut - Aluminium anel mount nut - lastic Angle Bracket (uses panel mount threads) 3LKA00MM 3LKA00M 3LKA00MR max. 3 Gauges mm (1 1 / ) Round 1/8 centre back mount ** * 0-30 SIG / 0- bar KZ SIG / 0-4 bar KZ SIG / 0-10 bar KZ * ** On delivery the scew plug is not assembled Two opposite gauge ports 1/8 13

14 3L Lite Filter / Regulator Symbols 1 Integral 1/4 ports (BS & T) High efficiency 5 micron element as standard Excellent water removal efficiency Robust but lightweight construction Secondary pressure ranges, 4 & 8 bar Unbalanced poppet valve standard, with solid piston control Options: 3 L E A Thread type Drain type Mounting BS 1 T 9 ort size 1/4 Element 5µ Element E Manual push Semi-auto S Relief Relieving on relieving B Adjustment range With round gauge bar Z 4 bar M 8 bar G lastic panel mount nut * * for individual mounting bracket see page:19 Without gauge bar Y 4 bar L 8 bar µ Element G Bowl type oly bowl ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 8 bar Relieving - oly bowl - Manual drain 3LEA1EB 1.9 (7.3) 10 (150) 175 (6.89) (7) (7) 1/4 8 bar Relieving - oly bowl - Semi-auto drain 3LEA1ESB 1.9 (7.3) 10 (150) 175 (6.89) (7) (7) 1/4 8 bar Relieving - oly bowl - Manual drain + Gauge 3LEA1EBG 1.9 (7.3) 10 (150) 175 (6.89) (7) 7 (.83) 1/4 8 bar Relieving - oly bowl - Semi-auto drain + Gauge 3LEA1ESBG 1.9 (7.3) 10 (150) 175 (6.89) (7) 7 (.83) * flow with 10 bar (145 psi) inlet pressure, 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. 14

15 Specifications Flow Capacity* 1/4 1.9 dm 3 /s (7.3 scfm) Operating Temperature 0 C (3 F) to 50 C (1 F) Max Supply ressure 10 bar (150 psi) Standard Filtration 5 Micron Useful Retention 1 cm 3 (0.4 US oz.) Adjusting Range ressure 0- bar (30 psi) 0-4 bar (60 psi) 0-8 bar (15 psi) ort Size BS / T 1/4 Gauge ort ( ea.) BS / SI 1/8 Weight 0.1 kg (6 lbs) * Inlet pressure 10 bar (145 psi), 6.3 bar (91.3 psi) set pressure and 1 bar (14.5 psi) pressure drop. Flow Charts Filter / Regulator p (bar) v = 5m/s Materials of Construction Body Adjustment Knob Bonnet Bowl Filter element Seals Springs iston anel ut HIgh Tech olymer olyamide olyamide olycarbonate olyethylene itrile Steel Brass / itrile olyamide Qn (l/min) Dimensions Repair and Service Kits lastic bowl / semi-auto drain 3LKA00BS ** min. 5 M30x Ø6 max. 3 5µ particle filter element 3LKA00ESE µ particle filter element 3LKA00ESG anel mount nut - Aluminium 3LKA00MM anel mount nut - lastic 3LKA00M Angle Bracket (uses panel mount threads) 3LKA00MR Gauges 1/8 * mm (1 1 / ) Round 1/8 centre back mount SI / 0- bar KZ SI / 0-4 bar KZ SI / 0-10 bar KZ min. 30mm for filter changing Tube Di Ø6 * ** On delivery the scew plug is not assembled Two opposite gauge ports 1/8 15

16 3L Lite Lubricator Symbols 1 Integral 1/4 ports (BS & T) Robust but lightweight construction roportional oil delivery over a wide range of air flows. Screw slot control for precise oil drip rate adjustment Options: 3 L L A L Thread type ort size Bowl type Mounting BS 1 1/4 oly bowl o bracket * T 9 * for individual mounting bracket see page:19 Type Drain type Oil mist standard sight dome L o drain; closed end ort Description Order Code Flow Max Height Width Depth size dm 3 /s (scfm) bar (psi) mm mm mm * * (Inches) (Inches) (Inches) 1/4 oly bowl - o drain 3LLA1L 3.3 (49) 10 (150) 145 (5.7) (7) (7) * flow with 6.3 bar (91.3 psi) inlet pressure and 1 bar (14.5 psi) pressure drop. 16

17 Specifications Flow Capacity* 1/4 3.3 dm 3 /s (49 scfm) Operating 0 C (3 F) to 50 C (1 F) Temperature Max Supply 10 bar (150 psi) ressure Useful Retention 1 cm 3 (0.4 US oz.) ort Size BS / T 1/4 Weight 0.09 kg (0 lbs) * Inlet pressure 6.3 bar. ressure drop 1 bar. Flow Charts Lubricator Dp at p 1 = 6.3 bar Materials of Construction Body Bowl Seals Sight Dome Suggested Lubricant High Tech olymer olycarbonate itrile olycarbonate ISO / ASTM VG Qn (l/min) Dimensions Repair and Service Kits * lastic bowl - no drain Lubricator Oil - VG3-1 litre 3LKA00B 3YKA00BB * Oil adjustment screw 17

18 Modular Manifold Features 1/4 ported (BS & T) 1 take-off 1/4 Top or Bottom Coupling kit 3LKA00CB supplied with sealing rings. Material Aluminium - Black anodised Description Order code BS Order code T Weight (g) 1/4 3LMA100C 3LMA900C 95 Dimensions (mm) / Installation Instructions Filter Manifold Regulator Oil Mist Lubricator Clean Compressed Air Filter Regulator Manifold Oil Mist Lubricator Clean and Regulated Compressed Air 18

19 Accessories Kits Description Order Code anel Mount ut (lastic) 3LKA00M anel Mount ut (Aluminium) 3LKA00MM 5µ Element Kit 3LKA00ESE µ Element Kit 3LKA00ESG 0.01µ Element Kit 3LKA00ESC Adsorber Element Kit 3LKA00ESA Individual mounting bracket fits - Filter & Lubricator 3LKA00MW Angle mounting bracket fits - Regulator & Filter Regulator 3LKA00MR Gauge 0 - bar Gauge 0-4 bar Gauge 0-10 bar KZ KZ KZ Modular connector kit fits - Regulator or Filter Regulator + Filter or Lubricator Regulator or Filter Regulator + Manifold + Filter or Lubricator Regulator or Filter Regulator + Filter + Filter Filter + Lubricator 3LKA00CB1 3LKA00CB 3LKA00CB3 3LKA00CB4 19

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