NEWS 66. VALVES & AIR SERVICE UNITS STEEL LINE Series

Transcription

1 NEWS 66 Components for Pneumatic Automation VALVES & AIR SERVICE UNITS STEEL LINE Series

2 Valves General The new Steel line valve series was created and developed specifically for the oil and gas industry as well as applications requiring improved resistance to corrosion due to chemical and/or a harsh environment. All metal parts (Inside & outside) are manufactured from AISI 16L Stainless Steel, compliant to NACE MR0175/ISO 6-1. The stailess steel range includes ways valves with the following functions: - Pneumatic, spring return valve - Double pneumatic valve - Manual valve - Non return valve - Accessories such as unidirectional or bidirectional flow regulator - Distributor modular elements All components have body ports and a nominal flow rate of 1000NI/min. The main feature of the range is the flexibility that allows the components to be used and mounted individually or by using the dedicated coupling flanges, the ability to create complete manifold assemblies. This means a compact solution with simple installation. Construction characteristics Body Stainless Steel AISI 16L Operators Stainless Steel AISI 16L Spools Stainless Steel AISI 16L Springs Stainless Steel AISI 16 Screws Stainless Steel AISI 16 (INOX A4-70) Seals FPM (Fluoroelastomers) NBR (for low temperature) (-50 C) Standard Temperature (low temperature (L) version) Temperature (high temperature (H) version) Working characteristics -50 C +70 C -10 C +0 C - Air, Intert Gases, sweet (natural) gases Filtered lubricated or non-lubricated. Specifications may be subject to change without prior notice 1

3 Valves Pneumatic-Spring valves SS14C1101t Outlet Exhaust 50 Inlet 1 Piloting 14 Minimum piloting pressure,5 bar (input 6, bar) Serie 1/4 Valves Pneumatic-Spring NPT Steel - 1/4 line_gb NPT valves Air, Intert Gases, sweet (natural) gases - Filtered lubricated or non lubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/min) Inlet connections Pilot ports size Pneumatic-Pneumatic valves SS14C1111t Outlet Pilot 1 Exhaust 50 4 Inlet 1 Pilot 14 Minimum piloting pressure 1 bar Pneumatic-Pneumatic Valves valves Air, Intert Gases, sweet (natural) gases - Filtered lubricated or non lubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/min) Inlet connections Pilot ports size Push button SS14C08pt ø4 p POSITIONS 0= stable positions 0= positions M4x1.5 Exhaust 50 ø6 Ch.0 4 Outlet Inlet 1 1/4 NP force 55N Push Valves button Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Inlet connections Specifications may be subject to change without prior notice

4 Valves Flow driver, 1 output SS14T100t ø Valves 1/4 Flow NPT driver, 1 output Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Flow driver, outputs SS14T0t ø ø Valves 1/4 Flow NPT driver, outputs Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Flow driver, 90 SS14T190t Valves 1/4 Flow NPT driver, outputs Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Specifications may be subject to change without prior notice

5 Valves Flow control valves SS14RFft M8x0.75 Ø1 f FUNCTION U=Unidirectional B=Bidirectional Ø5. Ø5. 50 Inlet 1 Ø8 6 Ø5. Outlet Ø8 Ch.17 Es.1 Es.4 Note: Assembling in group only (see Ø8 connection) Flow Valves control valves Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Ø8 0 Unidirectional valve Inlet 1 SS14VUSt ø ø4 Outlet 1 Unidirectional Valves valve Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Unidirectional valve for group SS14VUGt 44.5 ø8 Inlet 1 5 ø4 ø ø4, (4 holes) 1 Outlet Unidirectional Valves valve for group Air, Intert Gases, sweet (natural) gases - Filtered lubricated or nonlubricated Max working pressure (bar) Flow rate at 6 bar with p=1 (Nl/ min) Specifications may be subject to change without prior notice

6 Valves Adapter to ø8 SS1490,5 17,5 Valves 1/4 Adapter NPT to Fixing kit "A" SS14A The Kit includes: Nr. 1 Front flange, Nr. 1 Rear threaded flange, Nr. screws (AISI 16). Valves 1/4 Fixing NPT kit "A" 55 Fixing kit "B" SS14B The Kit includes: Nr. 1 Front flange, Nr. 1 Rear threaded flange, Nr. 1 screw (AISI 16). Valves 1/4 Fixing NPT kit "B" 48 Fixing bracket SS14 45 ø ø5.5 The Kit includes: Nr. x8 screws (AISI 16) ø ø5.5 Valves 1/4 Fixing NPT bracket 1 Specifications may be subject to change without prior notice 5

7 Valvole Example of a Manifold 144, Serie 1/4 Valvole Example NPT Steel - 1/4 of line_gb a NPT Manifold Manifold assembly procedure Manifold Valvole assembly procedure 6 Specifications may be subject to change without prior notice

8 Air service units General The new Stainless Steel air treatment series was created and developed specifically for the oil and gas industry as well as applications requiring improved resistance to corrosion due to chemical and/or a harsh environment. All metal parts (Inside & outside) are manufactured from AISI 16L Stainless Steel, compliant to NACE MR0175/ISO 6-1. The new stainless steel air treatment series comprises of a filter (5, and 50 micron) with manual drain, pressure regulator with a rolling diaphragm offering 4 different pressure ranges from 0 1 bar and a combination of both units in the filter-regulator assembly. The new series is available with both and 1/ NPT ports and a flow rate between 00 dm³/min and 4000 dm³/min. In the regulators and filter-regulators the relieve port is a thread protected by an AISI 16L filter. Technical and constructive features Body, bowl and adjusting support Adjusting end cover and filter plug Adjusting screw, locking nut and fixing screws Internal components Springs Seals Stainless Steel AISI 16L Stainless Steel AISI 16L Stainless Steel AISI 16 (INOX A4-70) Stainless Steel AISI 16L Stainless Steel AISI 16 NBR FPM (Fluoroelastomers) NBR for low temperature Working characteristics Temperature (standard version) Temperature (low temperature (L) version) Temperature (high temperature (H) version) - Air, Intert Gases, sweet (natural) gases Filtered lubricated or non-lubricated -0 C +70 C -50 C +70 C -5 C +0 C Instruction for Installation and Operation The air service unit must be installed as close as possible to the application. The air flow must follow the directions indicated on the component body and units fitted with a filter bowl must be mounted vertically with the drain assemble facing downwards. All units must be operated within the specified pressure and temperature ranges. Pressure regulator: The pressure value must always be set increasing the regulated pressure and ideally the unit should be chosen according to the pressure value to be regulated. The condensate drain is manual and can only be used after exhausting the pressure from within the device. To exhaust the condensate, rotate the tap clockwise until the condensate begins to flow from the device, after all the condensate has been removed from the bowl, rotate the tap anti-clockwise until it reaches the mechanical stop to close the drain. Maintenance Filter: The filter elements in the filter and filter-regulator units are manufactured from AISI 16L Stainless steel and can be regenerated by washing and passing air through it. To change these elements, remove the bowl, unscrew the locking screw of the lower support and exchange the element with a new one or a regenerated unit. Pressure regulator: If the pressure regulator no longer regulates the pressure correctly or a continuous leak appears from the relieve port, it might be necessary to replace the diaphragm. To change the diaphragm, it is necessary to completely unscrew the pressure regulating spring before removing the regulating support. For any other required maintenance and due to the complexity and testing required, we strongly recommending you return the unit to the manufacturer. Specifications may be subject to change without prior notice 7

9 Air service units Filter 1/ - IN/OUT * 7 * = BOWL REMOVAL MAXIMUM HEIGHT Example: SS17BFB: AISI 16L Filter with G 1/ NPT connections, filter pore size µ µm Coalescing filter elements Inlet pressure (bar) Connection 1/ NPT Connection 1,5 6,,5 10 6, 10 0,8 Flow rate curves Pressure drop p [bar] 0,6 0,4 0, Flow rate Q [dm³/min] (ANR) Operational characteristics Technical characteristics - Body, bowl and internal components are made in Stainless steel AISI 16L. - Fixing screws are made in A4 Stainless steel (AISI 16). Maximum Inlet pressure Temperature (Standard version) - 1/ NPT 1 bar -0 C +70 C SS17CFST - Filter port made in Stainless steel AISI 16 available in sizes (5µm, µm e 50µm). - Manual water drain valve. Temperature (Low T version) Temperature (High T version) Weight Filter pore size Max bowl capacity Assembly position -50 C +70 C -5 C +0 C 1650 (gr) 5µm - µm - 50µm cm Vertical C S T CONNECTIONS A = B = 1/ NPT FILTER PORT SIZE A = 5 µm B = µm C = 50 µm TYPE =Standard* L=Low temperature version * no additional letter required 8 Specifications may be subject to change without prior notice

10 Air service units Pressure regulator Ex Relief connections Ex Pressure gauge connections 1/ - IN/OUT connections 7 7 Example: SS17BRC: AISI 16L Pressure regulator with 1/ NPT connections, 0-8 bar adjusting range Flow rate curves - Adjusting characteristics Downsteam pressure (bar) bar Inlet pressure bar Adjusting range Flow rate Q [dm³/min] (ANR) Connection 1/ NPT Connection Downsteam pressure (bar) Downsteam pressure (bar),5 1, Inlet pressure (bar),5 1/ Connection NPT Q = 10% Qmax = 700 dm / min (ANR) Q = % Qmax = 140 dm / min (ANR) Connection Q = 10% Qmax = 0 dm / min (ANR) Q = % Qmax = 70 dm / min (ANR) 1, Inlet pressure (bar) Operational characteristics Technical characteristics - Body, adjusting support, end cover and internal components are made in Stainless steel AISI 16L. - Adjusting springs are made in Stainless steel AISI 16L. - Fixing screws, adjusting screw, locking nut are made in A4 Stainless steel (AISI 16). - Pressure regulator - diaphragm pressure regulator with relieving. - Low hysteresis rolling diaphragm. - Balanced system. - Available in four pressure ranges up to 1 bar. Note The pressure must be always regulating while increasing. For a more precise regulation and higher sensibility, the use of a regulator with a pressure range as close as possible to the regulated pressure is recommended. Maximum Inlet pressure Temperature (Standard version) Temperature (Low T version) Temperature (High T version) Pressure gauge connections Weight Pressure adjusting range Assembly positionasse - 1/ NPT 1 bar -0 C +70 C -50 C +70 C -5 C +0 C 180 (gr) 0- bar / 0-4 bar 0-8 bar / 0-1 bar Any C G T SS17CRGT CONNECTIONS A = B = 1/ NPT ADJUSTING RANGE A = 0- bar B = 0-4 bar C = 0-8 bar D = 0-1 bar TYPE =Standard* L=Low temperature version * no additional letter required Specifications may be subject to change without prior notice 9

11 Air service units Filter - Pressure regulator * Relief connections Pressure gauge connections Ex. 17 Ex / - IN/OUT connections *= BOWL REMOVAL MAXIMUM HEIGHT Example: SS17BEBC: AISI 16L Filter pressure regulator with 1/ NPT connections, filter pore size µ and 0-8 bar adjusting range. Flow rate curves - Adjusting characteristics Downsteam pressure (bar) bar Inlet pressure bar Adjusting range - µm Coalescing filter elements Connection 1/ NPT Connection Flow rate Q [dm³/min] (ANR) Downsteam pressure (bar) Downsteam pressure (bar),5 1/ NPT Connection 1, Inlet pressure (bar),5 Q = 10% Qmax = 700 dm / min (ANR) Q = % Qmax = 140 dm / min (ANR) Connection Q = 10% Qmax = 0 dm / min (ANR) Q = % Qmax = 70 dm / min (ANR) 1, Inlet pressure (bar) Operational characteristics Technical characteristics - Body, adjusting support, end cover and internal components are made in Stainless steel AISI 16L. - Adjusting springs are made in Stainless steel AISI 16L. - Fixing screws, adjusting screw, locking nut are made in A4 Stainless steel (AISI 16). - Filter - diaphragm pressure regulator with relieving. - Low hysteresis rolling diaphragm. - Balanced system. - Available in four pressure ranges up to 1 bar. - Filter port made in Stainless steel AISI 16 available in sizes (5µm, µm e 50µm). - Manual water drain valve. Note The pressure must be always regulating while increasing. For a more precise regulation and higher sensibility, the use of a regulator with a pressure range as close as possible to the regulated pressure is recommended. Maximum Inlet pressure Temperature (Standard version) Temperature (Low T version) Temperature (High T version) Pressure gauge connections Weight Pressure Adjusting range Filter pore size Max bowl capacity Assembly position - 1/ NPT 1 bar -0 C +70 C -50 C +70 C -5 C +0 C 110 (gr) 0- bar / 0-4 bar 0-8 bar / 0-1 bar 5 µm - µm - 50 µm cm Vertical C S G T SS17CESGT CONNECTIONS A = B = 1/ NPT FILTER PORT SIZE A = 5 µm B = µm C = 50 µm ADJUSTING RANGE A = 0- bar B = 0-4 bar C = 0-8 bar D = 0-1 bar TYPE =Standard* L=Low temperature version * no additional letter required 10 Specifications may be subject to change without prior notice

12 Air service units Accessories Fixing bracket SS Ø Weight g. - Made in Stainless steel AISI 16L. - Allows the simple components to be wall mounted. - Fixing bracket is complete with Nr. fixing screws (use this screws to replace those originally mounted on the unit) Pressure gauge S SS17070AS SCALE A = 0 4 bar B = 0 1 bar 11 4, Weight g Made in Stainless steel AISI Sight glass retained by a Stainless steel AISI 16 ring. - Available with 0-4 bar and 0-1 bar scale. Specifications may be subject to change without prior notice 11

13 Air service units 1 Dimensioni di ingombro e informazioni Specifications tecniche sono may fornite be subject a puro to titolo change informativo without prior e possono notice essere modificate senza preavviso.

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