Air-service devices, Series MU1

Transcription

1 Electric Drives and Controls Hydralics Linear Motion and Assembly Technologies Pneumatics Service Air-service devices, Series MU1 Technical data

2 Pressure regulator valve, MU1, G 1 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust max. 25 bar (362,5 psi) max. +80 C(+176 F) Compressed air Materials Body Zn-diecasting Mounting Panel installation or using mounting bracket Installation position: any Symbol Threaded ports Nominal flow q v [l/min](scfm) Secondary pressure range [bar] [kg] (lbs) G (176) 0,5-10 (7 145) 1,200 (2,646) R Accessories (to be ordered separately) Accessory Spares pack Mounting bracket R Pressure gauge Ø 50, Ø 63, G 1/ XXX Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate 1

3 Pressure regulator valve, MU1, G 1 Flow rate characteristic (setting range p2: 0,5-10 bar) (7 145i) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 G J±5 K M O R U U2 V G 1 18 G1/ M20x1, ,3 5,5 60,1 47,1 83 2

4 Pressure regulator valve, MU1, G 1 1/4, G 1 1/2 Technical Data Type Supply pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust max. 25 bar (362,5 psi) max. +80 C (+176 F) Compressed air Materials Body Al - diecasting Mounting Mounting bracket Installation position: any Symbol Threaded ports Nominal flow q v Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1 1/ (529) 0,5-10 (7 145) 2,500 (5,512) R G 1 1/ (529) 0,5-10 (7 145) 2,500 (5,512) R Accessories (to be ordered separately) Accessory Spares pack Mounting bracket Pressure gauge Ø 50, Ø 63, G 1/4 R R XXX Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate 1

5 Pressure regulator valve, MU1, G 1 1/4, G 1 1/2 Flow rate characteristic (setting range p2: 0,5-10 bar) (7 145 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 J±7 K M O R T U G 1 1/4 24 G1/ ,5 202,5 57, , ,5 G 1 1/2 24 G1/ ,5 202,5 57, , ,5 2

6 Pressure regulator valve, pneumatically operated, MU1, G1 1/2 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (14,5 psi) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust remote-controlled pneumatically max. 25 bar (362,5 psi) max. +80 C (+176 F) Compressed air Materials Body Al - diecasting Installation position: Mounting: any Installation in piping or using mounting bracket Symbol Threaded ports Nominal flow q v [l/min] (SCFM) Secondary pressure [bar] (psi) [kg] (lbs) G 1 1/ (1235) 0,5-16 (7 232) 2,240 (4.939) R Accessories (to be ordered separately) Accessory Spares pack Mounting bracket Pressure gauge Ø 50, Ø 63, G 1/4 R R XXX Example of application 1) Precision pressure regulator valve 2) Pressure regulator valve, pneumatically operated 1

7 Pressure regulator valve, pneumatically operated, MU1, G1 1/2 Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate Flow rate characteristic (setting range p2: 0,5-16 bar) (7 232 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4+1 B±5 C±5 D±5 E±7 J±5 K L M O R T U G 1 1/2 24 G1/ ,5 74,5 57, G 1/ , ,5 2

8 Pressure regulator valve, pneumatically operated, MU1, G2 Technical Data Type Operating pressure Secondary pressure Nominal flow q v secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Diaphragm-type pressure regulator with secondary air exhaust remote-controlled pneumatically max. 25 bar (362,5 psi) max. +80 C(+176 F) Compressed air Materials Body Al - diecasting Installation position Mounting any Installation in piping Symbol Threaded ports Nominal flow q v [l/min] (SCFM) Secondary pressure [bar] (psi) [kg] (lbs) G (1764) 0,5-16 (7 232) 4,680 (10,319) R Accessories (to be ordered separately) Accessory Spares pack Pressure gauge Ø 50, G 1/4 R XXX Example of application 1) Precision pressure regulator valve 2) Pressure regulator valve, pneumatically operated 1

9 Pressure regulator valve, pneumatically operated, MU1, G2 Pressure characteristics curve p 1 = Supply pressure; p 2 = Secondary pressure; q = Flow rate Flow rate characteristic (setting range p2: 0,5-16 bar) (7 232 psi) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow Dimensional drawing A1 A2 A3 A4 B±5 C±5 D±5 E±7 J±5 L G 2 30 G1/4 9, G 1/4 2

10 Filter, MU1, G 1 Technical Data Type Max. supply pressure Nominal flow q v at 6 bar (87 psi), p = 1 bar (15 psi) Temperature Medium Centrifugal force principle sinter filter 16 bar (232 psi) with PC-reservoir 25 bar (362,5 psi)with metal reservoir see table max.+ 60 C (+140 F) Compressed air 1,05 kg (2.32 lbs) Materials Housing Zn-diecasting Reservoir Polycarbonate Metal Pore width in filter insert 40 µm Reservoir volume max. 65 cm³ Mounting Mounting bracket Installation position vertical Condensate drain manual semi-automatic Symbol Thread connections Nominal flow Q v [l/ min.] (SCFM) G (140) G (140) With options Semi-automatic condensate drain PC-reservoir, protective guard Manual condensate drain Metal reservoir R R Accessories (to be ordered separately) Accessory Filter insert PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut Mounting bracket R R R R R R R Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

11 Filter, MU1, G 1 Dimensional drawing 1) Semi-automatic condensate drain A1 A2 B D±5 E±7 H I J1 J3 K M O R T U V Y G ,5 50 6, ,5 26,5 M6 2

12 Filter, MU1, G1, G 1 1/4, G 1 1/2 (Nominal flow l/min) Technical Data Type Operating pressure Nominal flow q v at 6 bar (87 psi), p = 1 bar (15 psi) Temperature Medium Centrifugal force principle sinter filter max. 25 bar (362,5 psi) max. 12 bar (174 psi) with fully automatic condensate drain min. 1,5 bar (174 psi) with fully automatic condensate drain see table max.+ 60 C (+140 F) Compressed air 1,500 kg (3,31 lbs) Materials Housing Zn-diecasting Reservoir Metal Pore width in filter insert 40 µm Reservoir volume max. 300 cm³ Mounting two through holes Installation position vertical Condensate drain manual fully automatic Symbol Thread connections Nominal flow Q v [l/ min.] (SCFM) G G 1 1/ G 1 1/ (438) G 1 1/ (438) G 1 1/ G 1 1/ With options Semi-automatic drain PC-reservoir with protective guard Semi-automatic drain PC-reservoir with protective guard Fully automatic condensate drain Metal reservoir Manual condensate drain Metal reservoir Fully automatic condensate drain Metal reservoir Manual condensate drain Metal reservoir R R R R R R Accessories (to be ordered separately) Accessory Filter insert PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut R R R R R R Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

13 Filter, MU1, G1, G 1 1/4, G 1 1/2 (Nominal flow l/min) Dimensional drawing 1) Manual + semi-automatic condensate drain 2) Fully automatic condensate drain A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G 1 1/ , , ,5 307 G 1 1/ , , ,5 G , , ,5 2

14 Filter, MU1, G 2 Technical Data Type Centrifugal force principle sinter filter Operating pressure max. 16 bar (232 psi) max. 12 bar (174 psi) with fully automatic condensate drain min. 1,5 bar (174 psi) with fully automatic condensate drain Nominal flow q v see table at 6 bar (87 psi), p = 1 bar (15 psi) Temperature max.+ 60 C (+140 F) Medium Compressed air 1,500 kg (7,72 lbs) Materials Housing Zn-diecasting Reservoir Polycarbonate Metal Reservoir volume max. 300 cm³ Mounting two through holes Installation position vertical Condensate drain manual fully automatic Symbol Thread connections Pore width filter insert [µm] Nominal flow Q v [l/ min.] (SCFM) G (1051) G (1051) G (1051) With options Manual condensate drain PC-reservoir Fully automatic condensate drain Metal reservoir Fully automatic condensate drain Metal reservoir R R R Accessories (to be ordered separately) Accessory Filter insert 8µm Filter insert 60µm PC-reservoir, manual drain PC-reservoir, semi-automatic drain Metal reservoir, fully automatic drain Metal reservoir, manual drain Protective guard with union nut R R R R R R R Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

15 Filter, MU1, G 2 Dimensional drawing 1) Manual condensate drain 2) Fully automatic condensate drain A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G , , ,5 2

16 Lubricator, MU1, G 1 1/4, G 1 1/2 Technical Data Type Proportional lubricator Max. operating pressure 16 bar (232 psi) with PC-reservoir 25 bar (362,5 psi) with metal reservoir Nominal flow Q v Ambient temperature max. +50 C (+122 F) Medium Compressed air Reservoir volume 550 cm³ Materials Body Zn-diecasting Reservoir Polycarbonate Metal 1,500 kg Mounting two through holes Installation position vertical Standard values for oil metering 1-2 drops/min at a nominal flow rate of q v = 1000 l/min Type of oil HL 68 (DIN ISO VG 68) Symbol Threaded ports Nominal flow With optional Q v [l/ min.] (SCFM) G 1 1/ (315) Metal reservoir R G 1 1/ (315) PC-reservoir Protective guard R Accessories (to be ordered separately) Accessory PC-reservoir Metal reservoir Protective guard with union nut R R R Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

17 Lubricator, MU1, G 1 1/4, G 1 1/2 Minimum flow rate curve (Flow rate necessary for the correct functioning of the lubricator) p 2 = Secondary pressure; q vmin. = Min. nominal flow Dimensional drawing A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G 1 1/ , , ,5 301,5 G 1 1/ , , ,5 301,5 2

18 Lubricator, MU1, G 2 Technical Data Type Max. operating pressure Proportional lubricator 16 bar Nominal flow Q v Temperature max. +60 C (+140 F) Medium Compressed air Reservoir volume 1700 cm³ Materials Body Zn-diecasting Bowl Polycarbonate 3,370 kg Mounting two through holes Installation position vertical Standard values for oil metering 1-2 drops/min at a nominal flow rate of q v = 1000 l/min Type of oil HL 68 (DIN ISO VG 68) Symbol Threaded ports Nominal flow Q v [I/min] With optional G PC-reservoir Protective guard R Accessories (to be ordered separately) Accessory PC-reservoir Metal reservoir Protective guard with union nut R R R Flow rate characteristic p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1

19 Lubricator, MU1, G 2 Minimum flow rate curve (Flow rate necessary for the correct functioning of the lubricator) p 2 = Secondary pressure; q vmin. = Min. nominal flow Dimensional drawing A1 A2 B±7 D±7 E±7 H I J1 J3 V±5 W±7 G ,

20 Pressure regulator valve, MU1, G 1/8, G 1/4 Technical Data Type Supply pressure Secondary pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) Ambient temperature Medium Diaphragm-type pressure regulator with relief opening 28 bar +50 C (+122 F) Compressed air Materials Body Zn - diecasting and p = 1 bar (15 bar) (chromized and black stove enamelled) Installation position: any Symbol Threaded ports Nominal flow Qn Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1/8 350 (12.36) 0,1-3,5 (1 50.8) 0,140 (0.309) G 1/8 350 (12.36) 0,15-7 (2 102) 0,140 (0.309) G 1/8 350 (12.36) 0,4-10 (6 145) 0,140 (0.309) G 1/4 350 (12.36) 0,1-3,5 (1 50.8) 0,120 (0.265) G 1/4 350 (12.36) 0,15-7 (2 102) 0,120 (0.265) G 1/4 350 (12.36) 0,4-10 (6 145) 0,120 (0.265) Accessories (to be ordered separately) Pressure regulator valve seal kit, Mounting bracket, Control panel nut, Pressure gauge Ø 40, G 1/8, XXX Pressure characteristics curve p1 = Supply pressure; p2 = Secondary pressure; q = Flow rate 1

21 Pressure regulator valve, MU1, G 1/8, G 1/4 Flow rate characteristic (setting range p2: 0,1-3,5 bar ( psi)= ; p1 = Supply pressure; p2 = Secondary pressure; qv = Nominal flow A1 A2 A3 A4 B C D E G J K L M N P R S T W G 1/8 8 G 1/ , ,5 M30x1, ,4 8 18,5 33 G 1/4 8 G 1/ , ,5 M30x1, ,4 8 18,5 33 2

22 Pressure regulator valve, pneumatically operated, MU1, G 1/2 Technical Data Type Supply pressure Secondary pressure Max. pilot pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Poppet valve pressure regulator with secondary air exhaust, remote-controlled pneumatically 13 bar (189 psi) 8 bar (116 psi) 8 bar (116 psi) +80 C (+176 F) Compressed air Materials Body Al - diecasting Connectors Steel, chromized Poppet valve Elastic seal (Perbunan) Secondary air exhaust 0,2 bar (0,01 psi)(via set pressure) Installation position: any Example of application Symbol Threaded ports 1-3 Threaded port 4 (pilot pressure) Nominal flow Qn [l/min] (SCFM) [kg] (lbs) G 1/2 G 1/ (247.10) 1,100 (2.425) Accessories (to be ordered separately) Silencer, sintered bronze, Blanking screw G1/2, Pressure regulator valve seal kit,

23 Pressure regulator valve, pneumatically operated, MU1, G 1/2 Pressure characteristics curve (pilot pressure p x /output pressure p 2 = ; p 1 = Supply pressure; p 2 = Secondary pressure; p x = Control pressure Flow rate characteristic (from connection 1 to 2 = ; from connection 2 to 3 = ) p 1 = Supply pressure; p 2 = Secondary pressure; q v = Nominal flow 1) With silencer;

24 Pressure regulator valve, pneumatically operated, MU1, G 1/2 1) Not included in scope of delivery (4 x M8, DIN 934) 2) M22x1,5; min. 13 deep 3) G 1/2; 17 deep 4) Silencer 5) Blanking screw, to be fitted when only one connection is used 6) M16x1,5; min. 12 deep 7) G 1/4; 12 deep 3

25 Pressure relief valve, MU1, G 1/8, G 1/4 Technical Data Type Supply pressure Secondary pressure Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature Medium Spring-loaded diaphragm-type non-return valve 10 bar (145 psi) +50 C (+122 F) Compressed air Materials Body Zn - diecasting (chromized and black stove enamelled) Installation position: any Example of application Opening pressure adjustable Symbol Threaded ports Nominal flow Qn Secondary pressure [l/min] (SCFM) [bar] (psi) [kg] (lbs) G 1/8 300 (10.59) 0,1-2 (1 29) 0,140 (0.309) G 1/8 300 (10.59) 0,15-3 (2 44) 0,140 (0.309) G 1/8 300 (10.59) 0,4-6 (6 87) 0,140 (0.309) G 1/4 300 (10.59) 0,1-2 (1 29) 0,120 (0.265) G 1/4 300 (10.59) 0,15-3 (2 44) 0,120 (0.265) G 1/4 300 (10.59) 0,4-6 (6 87) 0,120 (0.265) Accessories (to be ordered separately) Pressure regulator valve seal kit, Mounting bracket, Control panel nut, Pressure gauge Ø 40, G 1/8, XXX 1

26 Pressure relief valve, MU1, G 1/8, G 1/4 A1 A2 A3 A4 B C D E G J K L M N P R S T W G 1/8 8 G 1/ , ,5 M30x1, ,4 8 18,5 33 G 1/4 8 G 1/ , ,5 M30x1, ,4 8 18,5 33 2

27 Oil separator with silencer, MU1, G 1/2, G 3/4, G 1 Technical Data Type Oil separator 3-stage coalescing filter micro filter element: exchangeable Supply pressure Secondary pressure - Nominal flow Qn secondary pressure = 6 bar (87 psi) and p = 1 bar (15 bar) Ambient temperature +60 C (+140 F) Medium Compressed air Materials Body Al - diecasting ( black stove enamelled) Oil collecting pan Polyoxmethhylene filter insert: stainless steel coated: foam, green Filter material:micro-glass fiber High filter efficiency = 99,99% Remaining oil content = 0,01 mg/m³ Noise reduction > 40 db (A), measured at an input pressure p1 = 5 bar (73 psi), nominal flow qv = 2000 Nl / min (70.60 SCFM) and 1 m spacing from device Filter change: min. once a year Installation position: vertical, connection thread on the top and on the side Symbol Threaded ports Nominal flow Qn [l/min] (SCFM) Supply pressure [bar] (psi) [kg] (lbs) G 1/ (88.25) 0-10 (0 145) 0,735 (1.620) G 3/ (105.90) 0-10 (0 145) 0,700 (1.543) G (123.55) 0-10 (0 145) 1,250 (2.756) Accessories (to be ordered separately) Oil separator filter insert, G 1/2, G 3/4, Oil separator filter insert, G 1, Oil separator mounting bracket kit, Differential pressure characteristics curve p = differential pressure; q v = Nominal flow 1

28 Oil separator with silencer, MU1, G 1/2, G 3/4, G 1 1) For hose Ø 6 A B C D E F G G 1/ G 3/ G

29 Oil separator mounting bracket kit, MU1 Technical Data Materials Sheet metal, galvanized 2 mounting screws un-assembled enclosed (DIN 912, M6x16) [kg] (lbs) 0,104 (0.229) A B C D E F G H J K L M N G 1/ G 3/ G

30 Bosch Rexroth AG Pneumatics Ulmer Straße 4 DE Laatzen Deutschland +49 (0) (0) sales-pneumatics@boschrexroth.de Bosch Rexroth Limited Pneumatics Broadway Lane, South Cerney, Cirencester Gloucestershire GL7 5UH Great Britain Phone: Fax: info@boschrexroth.co.uk Bosch Rexroth Corporation Pneumatics 1953 Mercer road Lexington, KY USA Phone: Fax: info@boschrexroth-us.com Bosch Rexroth Canada Corp. Pneumatics 3426 Mainway Drive Burlington, Ontario L7M 1A8 Canada Tel: info@boschrexroth.ca Bosch Rexroth Pty. Ltd. Pneumatics 23 Iverseb Terrace Christchurch New Zealand +64 (0011) (0011) Bosch Rexroth Pty. Ltd. Head Office 3 Valediction Road Kings Park NSW 2148, Sydney Australia +61 (2) (2) rexeng@rexroth.com.au This document, as well as the data, specifications and other informations set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent