RCA2-RN3N-I A1-P-FL-** <Series> <Stroke> <Lead> RN4NA, RP4NA, RN3NA, RP3NA, GS4NA, GD4NA,

Transcription

1 RCP3/RC ctuato Fist Step Guide Seventh Edition Thank you fo puchasing ou poduct. ake sue to ead the Safety Guide and detailed Instuction anual (CD/DVD) included with the poduct in addition to this Fist Step Guide to ensue coect use. This Instuction anual is oiginal. Waning : Opeation of this equipment equies detailed installation and opeation instuctions which ae povided on the CD/DVD anual included in the box this device was packaged in. It should be etained with this device at all times. had copy of anual can be equested by contacting you neaest II Sales Office listed at the back cove of the Instuction anual o on the Fist Step Guide. Using o copying all o pat of this Instuction anual without pemission is pohibited. The company names, names of poducts and tademaks of each company shown in the sentences ae egisteed tademaks. Poduct Check This poduct is compised of the following pats if it is of standad configuation. If you find any fault in the contained model o any missing pats, contact us o ou distibuto.. Pats (The option is excluded.) No. Pat Name odel Quantity Remaks ctuato Refe to How to ead the model plate, How to ead the model No. ccessoies oto Encode (Note ) 3 Fist Step Guide Instuction anual (CD/DVD) Safety Guide Note Enclosed oto Encode diffe depending on the applied contolle. Please efe to [Wiing] fo the applicable cables.. How to ead the model plate odel Seial numbe 3. How to ead the odel No. 3. RCP3 ctuato RCP3-RC-I-P---P-P-B-** <Seies> <> [Thin and Small ROBO Cylinde] oto Coupling RC RBC oto Revesing RR RBR <Encode type> I :Incemental <oto > P ( Size), SP ( Size) : RC, RBC, RR, RBR <ead> RC, RR // S/S/S RBC, RBR ///6 S/S/6S ODE RCP3-RC-I-P---P-P SERI No. 69 DE IN JPN Note This may be displayed fo the manufactuing eason. (This is not to indicate the manufactuing model code.) [Refe to the catalog o Instuction anual (CD/DVD) fo specification details.] (Note ) Identification fo II use only <Option> B : Equipped with the Bake : oto Exiting fom (pplicable to oto Revesing ) R : oto Exiting fom (pplicable to oto Revesing ) N : Revesed Home Specification < length> N : None P : m S : 3m : m X : Specified ength <pplicable Contolle> P : PSE PCON-C/CG PCON-CY PCON-SE PCON-P/PO P3 : PC PSEP <Stoke> 3. RC ctuato RC-RN3N-I-----P-F-** <Seies> <> [Thin and Small ROBO Cylinde] Slim (oto Coupling ) RC (oto Revesing ) RR Total ength Shot (Fixed Nut Setup ) RN3N, RNN, RN3N, RNN Total ength Shot (Tapped Hole Setup ) RP3N, RPN, RP3N, RPN Single Guide GS3N, GSN, GS3N, GSN Double Guide GD3N, GDN, GD3N, GDN Slide Unit SD3N, SDN, SD3N, SDN <Encode type> I :Incemental <oto > (W) : RC, RR (W) : RN3N, RP3N, GS3N, GD3N, SD3N RN3N, RP3N, GS3N, GD3N, SD3N (W) : RNN, RPN, GSN, GDN, SDN RNN, RPN, GSN, GDN, SDN Note This may be displayed fo the manufactuing eason. (This is not to indicate the manufactuing model code.) Note RN3N, RNN, RP3N, RPN, GS3N, SD3N, SDN, GSN, GD3N and GDN ae not applicable. Pecautions in Handling Handle it with geat cae, and keep to the following instuctions. Failue to do so may cause damage to the poduct.. Handling of the Packed Poduct Take the geatest cae in tanspoting the poduct, not to bump o dop it. When setting down the packed actuato keep it hoizontal. Do not step on the package. Do not place any heavy aticle on top of the package that may defom the package.. Handling of the Unpacked Poduct Do not tanspot the actuato by holding the cable o move it by pulling the cable. When the actuato is taken out fom the package and handled, hold the base section. When caying the actuato, do not bump o dop the actuato o othewise cause the actuato to eceive any impact o excessive foce. Do not give any unnatual foce to any of the sections in the actuato. Installation Envionment, Stoage Envionment (Note ) Identification fo II use only <Option> (Note ) B : Bake-equipped K : Connecto exit diection changed : Powe Saving < length> N : None P : m S : 3m : m X : Specified ength <pplicable Contolle> : SE CON-C/CG CON-CY CON-SE CON-P/PO 3 : C SEP <Stoke> <ead> RNN, RPN, RN3N, RP3N, GSN, GDN, GS3N, GD3N, SDN SD3N RNN, RPN, GSN, RN3N, RP3N, GS3N, GDN, SDN GD3N, SD3N (ead Scew) (ead Scew) S/S/6S S/S/S RNN, RPN, RN3N, RP3N, GSN, GDN, GS3N, GD3N, SDN SD3N RNN, RPN, GSN, RN3N, RP3N, GS3N, GDN, SDN GD3N, SD3N (Ball Scew) (Ball Scew) //6 // [Refe to the catalog o Instuction anual (CD/DVD) fo specification details.]. Installation Envionment n envionment that satisfies the following conditions is equied duing installation. Geneally speaking, it should be an envionment whee a woke can wok without any potective gea. Thee should be no diect sunlight ny adiant heat fom a lage heat souce such as heat teatment funace should not be diected at the machine main body. The ambient tempeatue should be to C. The elative humidity should be % o less. Thee should not be dew condensation. Thee should not be coosive gas o flammable gas. It should be a nomal assembling wok envionment whee thee is not too much dust. (Fo R o RB, when it is used unde the condition whee dust hangs in the ai, the life is emakably shotened.) Oil mist o cutting liquid should not be diected at the machine. Chemical liquid should not be splashed on it. n impact o vibation should not be tansmitted to it. Thee should not be stong electomagnetic waves, ultaviolet ays o adiation. The woking space equied fo maintenance o inspection should be secued.. Stoage and Pesevation Envionment The stoage and pesevation envionment should comply with the same standads as those fo the installation envionment. In paticula, when the machine is to be stoed fo a long time, pay close attention to envionmental conditions so that no condensation foms. Unless specially specified, moistue absobency potection is not included in the package when the machine is deliveed. In the case that the machine is to be stoed and peseved in an envionment whee condensation is anticipated, take the condensation peventive measues fom outside of the entie package, o diectly afte opening the package. In the stoage and pesevation fo up to month, it can endue in the tempeatue at 6 C at maximum. Fo the stoage and pesevation longe than that, keep the tempeatue at C at maximum. Extenal Dimensions. oto Unit. oto Coupling RCP3-RC, RBC Cove. oto Revesing RCP3-RR, RBR Revesing Backet. Slim. oto Coupling RC-RC ctuato Font Backet. oto Revesing RC-RR Body Bae Housing oto Unit with the Bake oto Unit Revesing Plate Pulley Cove Body Font Backet oto Backet Bae Housing oto Revesing Backet ctuato oto Pulley Cove

2 3. Total ength Shot 3. Fixed Nut Setup RC-RN3N, RN3N (ead Scew, Ball Scew), RNN, RNN (ead Scew, Ball Scew) Without Bake Bake-equipped Connecto cove ctuato Connecto Cove oto side ctuato (aluminum fame) eft side (luminum Fame) 3. Tapped Hole Setup RC-RP3N, RP3N (ead Scew, Ball Scew), RPN, RPN (ead Scew, Ball Scew) Without Bake Bake-equipped Connecto cove ctuato Connecto Cove oto side 3. ttachment of the Detent ttachment The total length shot type od (attachment type with fixing the nut) does not have the detent. Fo the RN3N, RN3N (lead scew, ball scew), RNN, RNN (lead scew, ball scew) without the guide, efe to the following figue and attach the detent when necessay.. oto Unit RCP3-RC, RBC, RR, RBR. ttachment Fo the suface to which the actuato is attached, a machined suface o flat one with equivalent accuacy should be used. [] ttachment This actuato is equipped with the setup tap which can be fixed at the ea side. (Be caeful because the tap size vaies depending on the actuato type. Refe to dimensional outline dawing in Instuction anual (CD/DVD)). lso, a eamed hole fo the pilot pin is povided. Tap Size and ax. Scew Depth 3 Depth Bolt to be In the case that steel is used fo the In the case that aluminum is used used base seating suface: fo the base seating suface: 3.N m (.6kgf m).3n m (.kgf m) ounting Hole Detent ounting Hole [Detent ttachment Pocedue and Pecautions] () The coaxial level fo the main body mounting-hole on the main-body set-plate and end fitting mounting-hole in the backet on the guide side, should be within the ange of ±.. lso, the flatness should be within the ange of ±.. () Tun the od end fitting by hand and bing out the scew shaft to the font. (3) Fix the od end fitting on the guide side. When it is fixed, confim that the size is complied and align the making seal on the ea side with the shaft cut-out goove. Keep this condition; hold the diagonal flats on the end fitting bolt head, using a spanne, etc, to fix the backet on the guide side. Reamed Hole (mm) Depth 3 fom the φh Base Suface Desciption of the Set Scews Fo the base male set scew, use a hexagon socket head cap scew. Fo the bolt to be used, a high-tensile bolt complying with ISO-.9 o moe is ecommended. Secue the following value o moe fo effective fitting length fo bolts and scews. In the case that the theaded hole is made of steel: The same length as nominal diamete In the case that the theaded hole is made of aluminum: length of maximum scewing depth //. Width coss Flats.mm Shaft Cut-out Goove aking (Oange) Note : Take cae in selecting bolt length. Using a bolt with inappopiate length may cause damage to the tapped hole, insufficient attachment stength of the actuato o intefeence with the diving section, which may esult in degadation of accuacy o unexpected accident. Detent Guide ctuato (aluminum fame) eft side Connecto cove ctuato Connecto Cove Guide backet. () (luminum Fame) 3. Double Guide RC-GD3N, GD3N (ead Scew, Ball Scew), GDN, GDN (ead Scew, Ball Scew) Connecto cove ctuato Bolt to be used oto side ctuato (aluminum fame) eft side Guide backet B 6 (luminum Fame) 6 φ9 -. RN () RN () ead, In the case that steel is used fo the bolt beaing suface: In the case that aluminum is used fo the bolt beaing suface:.n m(.3kgf m).n m(.6kgf m) 3. Total ength Shot Fixed Nut Setup RN3N, RN3N (ead Scew, Ball Scew), RNN, RNN (ead Scew, Ball Scew) 3. ttachment ttach the main body, by means of fitting it into the though hole with diamete of to mm on the smooth flat plate. ttach the main body to the main-body set-plate using the nut on the od in the main body. The toleance of the male scew oot section fo the main body is "h", so use it as a spigot. RNN, RNN (ead Scew, Ball Scew),, 6.±..±..3±..3±..±. 6.±..3±. 6.3±. Note : Do not join the detent to the actuato main body using the floating joint, etc. If so, the adial load might be given to the scew shaft due to the eccenticity, which might cause an actuato malfunction o ealy damage. 3.3 Flange ttachment Pepae the flange shaped plate and attach the main body fom the ea side. ttach it onto the flange using the nut on the od in the main body. Set the main body set plate onto the flange using the scews. In the case that positioning is equied, inset the pilot pin. (Note) ake a hole on the main body set plate, lage than the nut size to escape the nut. RN3N, RN3N (ead Scew, Ball Scew) φ3 φ. RNN, RNN (ead Scew, Ball Scew) φ9+. Weight 3. Slide Unit RC-SD3N, SD3N (ead Scew, Ball Scew), SDN, SDN (ead Scew, Ball Scew) RN3N, RN3N 3.N m (ead Scew, Ball Scew) RNN, RNN.N m (ead Scew, Ball Scew). RN3N, RN3N (ead Scew, Ball Scew) Connecto Cove Desciption of the Set Scews The ecommended tightening toque is as indicated below: Bake-equipped C. Without Bake φ6. B- Depth eft side RN3 () RN3 () ctuato (aluminum fame). of t the back of the body, thee ae tapped holes and a eamed hole povided fo positioning. The locations of these holes ae as shown in the figue below. (In common fo coupling type and evesed type) oto side φ. C. φ9 -.. Slim RC-RC, RR. ttachment Bake-equipped Nut φ9+. Without Bake Nut φ Single Guide RC-GS3N, GS3N (ead Scew, Ball Scew), GSN, GSN (ead Scew, Ball Scew) Shaft Position when the detent is installed to to [] ttachment Suface The base has to have a stuctue with sufficient igidity to pevent oscillation. Fo the suface to which the actuato is to be attached, a machined suface o flat one with equivalent accuacy should be used. The flatness of the suface should be within ±.mm/m. Secue the space whee maintenance wok can be pefomed. φ.3 (luminum Fame) Connecto Cove ounting Hole Pilot Pin Hole ( ocations) Flange Guide backet Guide backet Pilot Pin ( pieces) Nut RN3N, RN3N (ead Scew, Ball Scew) RNN, RNN (ead Scew, Ball Scew).. Width acoss Flats 9 3 ax Note : Do not fasten the bolt with the toque moe than the max. tightening toque. Failue to do so may cause a damage to the actuato. Pilot Pin Hole ( ocations) ctuato ttachment to the Flange RN3N, RN3N (ead Scew, Ball Scew) RNN, RNN (ead Scew, Ball Scew).. Width acoss Flats 9 3 (Flange Refeence Dawing) φ o H -φ. Dilled (In the case of :) - Reamed Hole ax

3 3. ttachment fom the Rea Side In the case that the actuato is attached fom the ea side, pepaing the ea side set plate whee the ound column is a little bit pojected as shown in the figue would facilitate positioning. RN3 RN (ead Scew, Ball Scew) (ead Scew, Ball Scew) φ φ Total ength Shot Tapped Hole Setup RP3N, RP3N (ead Scew, Ball Scew), RPN, RPN (ead Scew, Ball Scew). ttachment ttach the main body, by means of fitting it into the though hole with diamete of to mm on the smooth flat plate. ttach the main body set plate using the main body tapped hole. ttach the main body to the main-body set-plate using the nut on the od in the main body. RP3N, RP3N (ead Scew, Ball Scew) ttachment Tap RPN, RPN (ead Scew, Ball Scew) ttachment Tap. φ6 Rea Side Set Plate Nut φ.3 φ6. to Detent Guide C. 6 C. //. Nut ead RP3N, RP3N (ead Scew, Ball Scew).±.mm RPN, RPN (ead Scew, Ball Scew).±.mm RP3N, RP3N (ead Scew, Ball Scew).±.mm,, 6 RPN, RPN (ead Scew, Ball Scew).±.mm Note : Do not join the detent to the actuato main body using the floating joint, etc. If so, the adial load might be given to the scew shaft due to the eccenticity, which might cause an actuato malfunction o ealy damage..3 Flange ttachment Pepae the flange shaped plate and attach the main body fom the ea side. ttach the actuato onto the flange using the countesunk scew and the tapped hole in the main body. Set the main body set plate onto the flange using the scews. In the case that positioning is equied, inset the pilot pin. ounting Hole Width coss Flats.mm φ6.6 φ. to φ φ9. RP3 () RP3 () Pilot Pin Hole ( ocations) Flange φ9 -. φ9 -.. RP () RP () Shaft Cut-out Goove aking (Oange) Shaft Position when the detent is installed of RP3N, RP3N (ead Scew, Ball Scew) 3.N m RPN, RPN (ead Scew, Ball Scew).N m. Single Guide GS3N, GS3N (ead Scew, Ball Scew), GSN, GSN (ead Scew, Ball Scew) Fo the suface to which the actuato main body is attached, a machined suface o flat one with equivalent accuacy should be used. Because the scew effective depth vaies depending on the machine type and attachment suface, detemine the scew length to be used efeing to the figue. Each attachment suface has a ound hole fo the pilot pin and slot, use them when necessay. GS3N, GS3N (ead Scew, Ball Scew) Fou sufaces of the main body have the stuctue available fo actuato setup. nything to be caied though hole [ttachment Suface fo the Payload be caied] 3 Depth (Note) Only is pepaed fo the stoke of the lead scew GS3N type.. 3. GSN, GSN (ead Scew, Ball Scew) Fou sufaces of the main body have the stuctue available fo actuato setup. nything to be caied Home Depth (*). - - Depth 6 - Depth (*) suface on the othe side) Pilot Pin ( pieces) - Depth 6 3 RP3N, RP3N (ead Scew, Ball Scew) RPN, RPN (ead Scew, Ball Scew) Tapped Hole Size In the case of the steel plate: In the case of the aluminum plate: Depth 3.6N m.n m. ttachment of the Detent The total length shot type od (attachment type with fixing the nut) does not have the detent. In the case of RP3N, RP3N (lead scew, ball scew), RPN, RPN (lead scew, ball scew) without the guide, pepae the detent when necessay and attach it efeing to the following figue. Pilot Pin Hole ( ocations) RP3N, RP3N (ead Scew, Ball Scew) RPN, RPN (ead Scew, Ball Scew) ctuato ttachment to the Flange Tapped Hole Size In the case of the steel flange: In the case of the aluminum flange: Depth 3.6N m.n m (Flange Refeence Dawing) -φ. Countesinking in the case of countesunk head scew -φ. Dilled (In the case of :) -Reamed Hole though hole Depth suface on the othe side) ounting Hole φ3 o H. ttachment fom the Rea Side In the case that the actuato is attached fom the ea side, pepaing the ea side set plate whee the ound column is a little bit pojected as shown in the figue would facilitate positioning. 3 [ttachment Suface fo the Payload to be caied] HO - Detent ounting Hole [Detent ttachment Pocedue and Pecautions] () The coaxial level fo the main body mounting-hole on the main-body set-plate and end fitting mounting-hole in the backet on the guide side, should be within the ange of.. lso, the flatness should be within the ange of.. () Tun the od end fitting by hand and bing out the scew shaft to the font. (3) Fix the od end fitting on the guide side. When it is fixed, confim that the size is complied and align the making seal on the ea side with the shaft cut-out goove. Keep this condition; hold the diagonal flats on the end fitting bolt head, using a spanne, etc, to fix the backet on the guide side.. φ6 Rea Side Set Plate RP3 (ead Scew, Ball Scew) RP (ead Scew, Ball Scew) φ φ (Note) Only is pepaed fo the stoke of the lead scew GSN type. - Depth

4 6. Double Guide GD3N, GD3N (ead Scew, Ball Scew), GDN, GDN (ead Scew, Ball Scew) Fo the suface to which the actuato main body is attached, a machined suface o flat one with equivalent accuacy should be used. Because the scew effective depth vaies depending on the machine type and attachment suface, detemine the scew length to be used efeing to the figue. Each attachment suface has a ound hole fo the pilot pin and slot, use them when necessay. GD3N, GD3N (ead Scew, Ball Scew) Fou sufaces of the main body have the stuctue available fo actuato setup. nything to be caied. - Depth 6. Slide Unit SD3N, SD3N (ead Scew, Ball Scew), SDN, SDN (ead Scew, Ball Scew) Fo the suface to which the main body o guide backet is attached, a machined suface o flat one with equivalent accuacy should be used. Because the scew effective depth vaies depending on the machine type and attachment suface, detemine the scew length to be used efeing to the figue. Each attachment suface has a ound hole fo the pilot pin and slot, use them when necessay. Fo the attachment of the slide unit type, thee ae two methods; installing the main body and installing the guide backet. [ethod with Installation] Guide Backet Payload to be caied Guide Backet SDN, SDN (ead Scew, Ball Scew) Thee sufaces of the main body have the stuctue available fo actuato setup. - Home 3 Depth 3 - Depth - Depth -3 Depth 3 6 -φ H Depth 6 - though hole. - [ethod with Backet Installation] Guide Backet Payload to be caied Guide Backet Depth φ3 Depth [ttachment Suface fo the Payload to be caied] (Note) Only is pepaed fo the stoke of the lead scew GD3N type. 6 HO. - GDN, GDN (ead Scew, Ball Scew) Fou sufaces of the main body have the stuctue available fo actuato setup. nything to be caied Note : When the method with the backet attachment is used, the actuato cannot be installed vetically. SD3N, SD3N (ead Scew, Ball Scew) Thee sufaces of the main body have the stuctue available fo actuato setup. 6 6 Home Depth Depth 6 - Depth 3 -φ H Depth -φ. Wiing Fo the contolle, only the dedicated contolle manufactued by ou company can be used. Fo the connection between the actuato and contolle, use the attached dedicated connection cable.. RCP3 ctuato Connection oto Coupling RC/RBC, oto Revesing RR/RBR [Connection to the PC, PSEP contolle] Depth 6. φ3 Depth 3 -φ3.3 Stoke Depth 6 - Depth - Depth 6 RCP3-R Stoke Dedicated Connection (Connect RCP3 and the dedicated contolle) [ttachment Suface fo the Payload to be caied] - though hole 66 6 HO Depth 6 PC PSEP Dedicated Connection CB-PSEP-P*** *** shows the cable length. The max. length should be m. Example) = m [Connection to the PCON, PSE contolle] RCP3-R = 6mm o moe Dedicated Connection (Connect RCP3-R and the dedicated contolle). = mm o moe 9 (Note) Only is pepaed fo the stoke of the lead scew GDN type. - Depth PCON PSE Dedicated Connection CB-PCS-P*** *** shows the cable length. The max. length should be m. Example) = m

5 . RC ctuato Connection RN3N/RNN, RP3N/RPN, GS3N/GSN, GD3N/GDN, SD3N/SDN [Connection to the C, SEP and SEP contolle] RC- Dedicated Connection (Connect RC and the dedicated contolle). When fixing the cable, povide a modeate slack and do not tension it too tight. C SEP SEP Dedicated Connection CB-PSEP-P*** *** shows the cable length. The max. length should be m. Example) = m [Connection to the CON, SE contolle] RC- = 6mm o moe (ovable Use) = 3mm o moe (Fixed Use) Dedicated Connection (Connect RC and the dedicated contolle). Sepaate the I/O line, communication line and powe line fom each othe. ange so that such lines ae independently outed in the duct. Powe ine I/O ine (Flat, etc.) Do not use spial tube in any position whee cables ae bent fequently. Follow the instuctions below when using a cable tack. If thee is an indication to the cable fo the space facto in a cable tack, efe to the wiing instuction given by the supplie when stoing the cable in the cable tack. void the cables to get twined o twisted in the cable tack, and also to have the cables move feely and do not tie them up. (ange the wiing so the cables ae not to be pulled when bent.) Do not pile up cables. It may cause faste abasion of the sheaths o cable beakage. Duct = mm o moe (ovable Use) = mm o moe (Fixed Use) CON SE Dedicated Connection CB-CS-P*** *** shows the cable length. The max. length should be m. Example) = m Note : When the cable is connected o disconnected, make sue to tun off the powe to the contolle. When the cable is connected o disconnected with the contolle powe tuned ON, it might cause a malfunction of the actuato and esult in a seious injuy o damage to the machiney. When the connecto connection is not coect, it would be dangeous because of a malfunction of the actuato. ake sue to confim that the connecto is connected coectly. [Pohibited Items in the Pocessing] Do not pull o bend focibly the cable so as not to give any exta load o tension to the cable. Do not pocess the cable to extend o shotening by means of cutting out, combination o connecting with anothe cable. Do not let the cable flex at a single point. Steel Stap (Piano Wie) Do not let the cable bend, kink o twist. Tie them up softly. Head Office: - Obane Shimizu-KU Shizuoka City Shizuoka -3, Japan TE FX website: Technical Suppot available in US, Euope and China Do not pull the cable with a stong foce. Head Office: 69 W. 3th Steet, Toance, C 9 TE (3) 9-6 FX (3) 9- Chicago Office: 6 Hamilton Pakway, Itasca, I 63 TE (6) 6-99 FX (6) 6-99 tlanta Office: Kennestone Cicle, Suite, aietta, G 66 TE (6) 3-9 FX (6) 3-9 website: Do not let the cable eceive a tuning foce at a single point. Obe de Röth, D-6 Schwalbach am Taunus, Gemany TE FX Do not pinch, dop a heavy object onto o cut the cable. SHNGHI JIHU BUSINESS CENTER -3,, Hongqiao Rd. Shanghai, China TE -6-3 FX website: PhaiojKijja Towe th Floo, Bangna-Tad RD., Bangna, Bangna, Bangkok 6, Thailand TE FX anual No.: 36-