Standard Equipment HYDRAULIC CRAWLER CRANE
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1 HYDRAULIC CRAWLER CRANE Standard Equipment Upper structure/lower structure Counterweight: 53.0 ton (total weight) Carbody weight:.0 ton (total weight) 9 mm shoe crawlers atteries (150 Ah/0 HR) rans-lifter (jack system) Gantry raising/lowering cylinder Electric hand throttle grip Variable boom hoist speed controller Variable main/aux. hoist speed controller Swing neutral-free/brake select switch Side deck for cab Steps (crawlers) wo front working lights ools (for routine maintenance) wo rear view mirrors Electric fuel pump Counterweight self removal Crawler self removal Cable roller (for boom) Upper spreader storage guide ool box (front of left-side guard) Safety Device Load Moment Indicator (with boom lowering slow stop function) LMI release key (for hook over-hoist prevention device and boom over-hoist prevention device) LCD multi display Ultimate stop function for boom over-hoist Function lock lever Propel lever lock Mechanical drum lock pawl (main, aux. and boom hoist) Signal horn Swing parking brake Mechanical swing lock pin (four positions) Swing flashers/warning buzzer External lamp for over-load alarm Cab/Control Air conditioner Cup holder Ashtray Cigar lighter Intermittent wiper & window washer (skylight and front window) Sun visor Roof blind Floor mat (cloth) Foot rest Shoe tray Note: Standard equipment may vary depending on your areas or countries. Due to our policy of continual product improvements all designs and specifications are subject to change without advance notice. Copyright by KOELCO CRANES CO., LD. No part of this catalog may be reproduced in any manner without notice. H-00, Sector-63, Noida, Distt: Gautam udh Nagar, Uttar Pradesh-01, 7, India el: Fax: Inquiries o: KOELCO is the corporate mark used by Kobe Steel on a variety of products and in the names of a number of Kobe Steel Group companies. ulletin No. CKL1350i-SPEC-IN1 Printed in India
2 HYDRAULIC CRAWLER CRANE Model: CKL1350i Max. Lifting Capacity: 150 t x 4.4 m Max. Crane oom Length: 76. m Max. Long oom Length: 8.3 m Max. Fixed Jib Combination: 61.0 m +.5 m Max. Luffing Jib Combination: m, m
3 CONFIGURAION Crane oom Max. Lifting Capacity: 150 metric ton x 4.4 m Max. oom Length: 76. m Long oom Max. Lifting Capacity: 44.3 metric ton x.6 m Max. oom Length: 8.3 m Luffing oom Max. Lifting Capacity: 80 metric ton x 8.0 m Max. oom Length: 47.9 m 1
4 Fixed Jib Max. Lifting Capacity: 6.8 metric ton x m Max. Combination: 61.0 m +.5 m CONENS Configuration 1 Specifications 3 General Dimensions 5 oom and Jib Arrangements Crane oom Arrangements 7 Long oom Arrangements 8 Fixed Jib Arrangements 8 Luffing oom Arrangements for Luffing 9 Luffing oom Arrangements for Crane 9 Luffing Jib Arrangements Luffing Jib Max. Lifting Capacity: 36 metric ton x 1.0 m Max. Combination: 47.9 m m, 44.8 m m Luffing oom with Luffing Jib Max. Lifting Capacity: 53.9 metric ton x 8.6 m Working Ranges and Lifting Capacities Crane oom Working Ranges 1 Crane oom Lifting Capacity 13 Auxiliary Sheave Lifting Capacity for Crane oom 14 Luffing oom Lifting Capacity 15 Auxiliary Sheave Lifting Capacity for Luffing oom 15 Long oom Working Ranges 16 Long oom Lifting Capacity 17 Auxiliary Sheave Lifting Capacity for Long oom 17 Fixed Jib Working Ranges 18 Fixed Jib Lifting Capacities 19 Luffing Jib Working Ranges 1 Luffing Jib Lifting Capacities 3 Luffing oom Lifting Capacities with Luffing Jib 7 ransportation Plan 8 Parts and Attachments 9
5 SPECIFICAIONS Power Plant Model: Hino diesel engine P11C-UN ype: Water-cooled, direct fuel injection, with turbocharger Complies with NRMM (Europe) Stage IIIA and US EPA ier III. Displacement:,50 liters Rated power: 47 kw/,000 min -1 {rpm} (ISO) Max. torque: 1,0 N m/1,500 min -1 Cooling system: Liquid, recirculating bypass Starter: 4 V/6.0 kw Radiator: Corrugated type core, thermostatically controlled Air cleaner: Dry type with replaceable paper element hrottle: Electric throttle control, twist grip type Fuel filter: Replaceable paper element atteries: wo 1V, 170Ah/0HR capacity batteries, parallel connected. Fuel tank capacity: 370 liters Hydraulic System Four variable displacement piston pumps are driven by heavyduty pump drive. wo of variable displacement pumps are used in the main hook hoist circuit, auxiliary hook hoist circuit, and each propel circuit. One of the other two pumps is used in the boom hoist circuit and third hoist circuit. he other is used in the swing circuit. Control: Full-flow hydraulic control system for infinitely variable pressure to front and rear drums, boom hoist brakes and clutches. Controls respond instantly to the touch, delivering smooth function operation. Cooling: Oil-to-air heat exchanger (plate-fin type) Filtration: Full-flow and bypass type with replaceable element Electrical system: All wiring corded for easy servicing, individual fused branch circuits. Max. relief valve pressure: Load hoist, boom hoist and propel system: 31.9 MPa {35 kgf/cm } Swing system: 7.5 MPa {80 kgf/cm } Control system: 7.0 MPa {71 kgf/cm } Reservoir capacity: 535 liters oom Hoisting System Powered by a hydraulic motor through a planetary reducer. rake: A spring-set, hydraulically released multiple-disc brake is mounted on the boom hoist motor and operated through a counter-balance valve. Drum lock: External ratchet for locking drum. Drum: Single drum, grooved for 0 mm dia. wire rope. Line speed: Single line on first drum layer Hoisting/Lowering: 48 to m/min Diameter of wire ropes oom guy line: mm oom hoist reeving: 1 parts of 0 mm dia. high strength wire rope oom backstops: elescopic type with spring bumper Required for all boom s Load Hoist System Front and rear drums for load hoist powered by a hydraulic variable plunger motors, driven through planetary reducers. Negative brake: A spring-set, hydraulically released multipledisc brake is mounted on the hoist motor and operated through a counter-balance valve. (Positive free fall brake is optional item.) Drum lock: External ratchet for locking drum Drums: Front drum: 666 mm P.C.D. x 67 mm Lg. wide drum, grooved for 6 mm wire rope. Rope capacity is 75 m working and 350 m storage. Rear drum: 666 mm P.C.D. x 67 mm Lg. wide drum, grooved for 6 mm wire rope. Rope capacity is 55 m working and 350 m storage. Note: Rope s listed above denote drum capacity and may differ from actual rope s supplied when machinery is shipped. Line speed: Single line on the first drum layer Hoisting/Lowering: 10 to 3 m/min Line pull: Rated line pull (Single-line): 13 kn { tf} Swing System Swing unit is powered by hydraulic motor driving spur gear through planetary reducer, the swing system provides 360 rotation. Swing parking brakes: A spring-set, hydraulically released multiple-disc brake is mounted on swing motor. Swing circle: Single-row ball bearing with an integral internally cut swing gear. Swing lock: Manually, four position lock for transportation Swing speed:.1 min -1 {rpm} Upper Structure orsion-free precision machined upper frame. All components are located clearly and service friendly. Engine with low noise level. Complies with EC Directive 000/14/EC. Counterweight: 53.0 ton Note: Lifting capacity setting with 48.0 ton counterweight (without carbody weight) available as option. 3
6 Cab & Control otally enclosed, full vision cab with safety glass, high backed seat with a head-rest and armrests, and intermittent wiper and window washer (roof and front window). Cab fittings: Air conditioner, convenient compartment (for tool), cup holder, ashtray, cigarette lighter, sun visor, roof blind, tinted glass, floor mat, foot-rest, shoe tray Controls: Four adjustable levers for front drum, rear drum, boom drum and swing controls, and boom hoist pedal. Lower Structure Steel-welded carbody with axles. Crawler assemblies are designed with quick disconnect feature for individual removal as a unit from axles. Crawler belt tension is maintained by hydraulic jack force on the track-adjusting bearing block. Carbody weight:.0 ton Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler side frame within the shoe width. Crawler brakes: Spring-set, hydraulically released parking brakes are built into each propel drive. Steering mechanism: A hydraulic propel system provides both skid steering (driving one track only) and counter-rotating steering (driving each track in opposite directions). rack rollers: Sealed track rollers for maintenance-free operation. Shoes (flat): 60 shoes, 9 mm wide each crawler (Optional 1,0 mm shoe is available) Max. travel speed: 1.3/0.9 km/h Max. gradeability: % Including upper and lower machine, 53.0 ton counterweight and.0 ton carbody weight, 15. m basic boom (or 3.7 m basic luffing boom +.9 m basic luffing jib), hook and other accessories. Specification Weight Ground pressure Crane boom Approx. 136 ton, 6 kpa {1.08 kgf/cm } Luffing jib Approx. 147 ton, 115 kpa {1.17 kgf/cm } oom and Jib: Welded lattice construction using tubular, high-tensile steel chords with pin connections between sections. oom and Jib Length Min. Length Max. Length (Min. Combination) (Max. Combination) Crane oom 15. m 76. m Luffing oom 14.4 m 47.9 m Long oom 51.8 m 8.3 m Fixed Jib 4.4 m + 1. m 61.0 m +.5 m Luffing Jib Weight Attachment 3.7 m +.9 m 47.9 m m/ 44.8 m m/ Main Specifications (Model: CKL1350i) Crane oom Max. Lifting Capacity Max. Length Luffing oom Max. Lifting Capacity Max. Length Long oom Max. Lifting Capacity Max. Length Fixed Jib Max. Lifting Capacity Max. Length Max. Combination Luffing Jib Max. Lifting Capacity Max. Combination Main & Aux. Winch Max. Line Speed Rated Line Pull (Single Line) Wire Rope Diameter Wire Rope Length rake ype Free-Fall rake ype 150 t /4.4 m 76. m 80 t/8.0 m 47.9 m 44.3 t/.6 m 8.3 m 6.8 t/ m.5 m 61.0 m +.5 m 36 t/1.0 m 47.9 m m, 44.8 m m 10 m/min (1st layer) 13 kn { tf} 6 mm 75 m (Main) 55 m (Aux.) Spring-set hydraulically released (Nagative) Wet-type multiple disc brake (Optional) Working Speed Swing Speed.1 min -1 {rpm} ravel Speed 1.3/0.9 km/h Power Plant Model Hino P11C-UN Engine Output 47 kw/,000 min -1 {rpm} Fuel ank Capacity 370 liters Hydraulic System Main Pumps 4 variable displacement Max. Pressure 31.9 MPa {35 kgf/cm } Hydraulic ank Capacity 535 liters Self-Removal Device Standard counterweight removal Weight Operating Weight* Approx. 136 t Ground Pressure* 6 kpa {1.08 kgf/cm } Counterweight 53.0 t (Upper),.0 t (Lower) ransport Weight** Approx t Auxiliary sheave is necessary. * Including upper and lower machine, 53.0 ton counterweight and.0 ton carbody weight, basic boom, hook, and other accessories. ** ase machine with trans-lifter, 70 t hook, main and aux. winches (non-free fall) including wire rope, self removal device. Units are SI units. { } indicates conventional units. 4
7 GENERAL DIMENSIONS Crane oom (Unit: mm ) 6,5 1,400 R5,500 Center of rotation 7,885 asic oom : 15.m 3,00 1,600 3,9 3,570 1,340,55 3,580 1, 480 3,495 6,890 3, ,490 5, ,895 6,3 Limit of Hook Lifting L Hook L 150 t hook 4.7 m 70 t hook 4.5 m 35 t hook 4.3 m L' Hook t ball hook t swivel hook L' 3.7 m 3.4 m 5
8 Luffing Jib Luffing Jib Length.9 m m Luffing oom Length 3.7m m 6
9 OOM AND JI ARRANGEMENS Crane oom Arrangements oom m (ft) oom arrangement oom m (ft) oom arrangement 15. (50) (60) 48.8 (160) (70) (170) (80) (180) (90) (190) (0) (00) (1) () (10) (0) () (1) (140) (40) 76. (50) (150) 0 0 mark shows the guy line installing position when the fixed jib is used. Indicates the most flexible combination of insert booms, which can be modified to form all shorter boom arrangements. Symbol 0 oom Length 7.6 m 4.6 m 3.0 m 3.0 m 6.1 m 9.1 m Remarks oom ase oom op apered oom Insert oom Insert oom Insert oom 7
10 Long oom Arrangements oom m (ft) oom arrangement 51.8 (170) 14A J 54.9 (180) 0 14A J 57.9 (190) 0 14A J 61.0 (00) 0 14A J 64.0 () 0 14A J 67.1 (0) 0 14A 0 J 70.1 () 0 14A 0 J 73. (40) 0 14A 0 0 J 76. (50) 0 14A 0 J 79. (60) 0 14A 0 J 8.3 (70) 0 14A J Symbol J 0 14A 0 Long oom Length 7.6 m 6.4 m 3.0 m 3.0 m 6.1 m 9.1 m 9.1 m 4.3 m 3.0 m 6.1 m 9.1 m Remarks oom ase Luffing Jib op apered oom Insert oom Insert oom Insert oom Special Insert oom for Luffing Relay Jib Luffing Insert Jib Luffing Insert Jib Luffing Insert Jib Fixed Jib Arrangements Fixed Jib Crane boom Jib m (ft) 1. (40) Jib arrangement oom 4.4 m 61.0 m 18.3 (60) 4.4 (80).5 (0) Symbol 0 Jib Length 4.6 m 4.6 m 3.0 m 6.1 m Remarks Jib ase Jib op Insert Jib Insert Jib 8
11 Luffing oom Arrangements for Luffing oom m (ft) oom arrangement oom m (ft) oom arrangement 3.7 (7) Rail for upper spreader of luffing jib 44.8 (147) (117) (17) (157) (137) 0 0 Indicates the most flexible combination of insert luffing booms, which can be modified to form all shorter luffing boom arrangements. Symbol 0 Luffing oom Length 7.6 m 0.7 m 3.0 m 6.1 m 9.1 m 9.1 m Remarks oom ase Luffing oom op Insert oom Insert oom Insert oom Special Insert oom for Luffing Luffing oom Arrangements for Crane oom m (ft) oom arrangement oom m (ft) oom arrangement 14.4 (47) (17) (57) (67) (77) (137) (87) (147) (97) (157) (7) (117) Indicates the most flexible combination of insert luffing booms, which can be modified to form all shorter luffing boom arrangements. Symbol 0 Luffing oom Length 7.6 m 0.7 m 3.0 m 6.1 m 9.1 m 9.1 m Remarks oom ase Luffing oom op Insert oom Insert oom Insert oom Special Insert oom for Luffing
12 Luffing Jib Arrangements Jib m (ft) Jib arrangement Jib m (ft) Jib arrangement.9 (75) J 14A 0 J J 14A 0 J J 14A 0 J 38.1 (15) J 14A 0 0 J 5.9 (85) J 14A J J 14A J J 14A 0 J J 14A 0 0 J 9.0 (95) J 14A 0 0 J 41.1 (135) J 14A 0 J J 14A J 44. (145) J 14A 0 J J 14A 0 0 J J 14A 0 J 47. (155) 3.0 (5) J 14A 0 J J 14A 0 0 J J 14A J 50.3 (165) J 14A 0 0 J J 14A 0 J 53.3 (175) J 14A 0 J 35.1 (115) J 14A Indicates the most flexible combination of insert luffing jibs, which can be modified to form all shorter luffing jib arrangements. J Symbol J J 14A 0 Luffing Jib Length 6.1 m 6.4 m 4.3 m 3.0 m 6.1 m 9.1 m Remarks Luffing Jib ase Luffing Jib op Relay Jib Luffing Insert Jib Luffing Insert Jib Luffing Insert Jib Luffing oom and Jib Combinations oom Length (m) Jib Length (m) : Combinations which is allowed. : Combinations which is not allowed.
13 Hook locks A range of hook blocks can be specified, each with a safety latch. Hooks Weight (kg) No. of sheaves No. of lines and max. rated loads (tons) ton 1, ton 1, ton ton ball hook ton swivel hook Hooks Weight (kg) sheaves No. of No. of lines and max. rated loads (tons) ton 1, ton 1, ton ton ball hook ton swivel hook Auxiliary sheave is necessary. Main Hoist Drum Rated Loads in Metric ons No. of Parts of Line Max. Loads (ton) No. of Parts of Line 9 1 Max. Loads (ton) Symbols for Attachments: Crane oom Auxiliary Sheave for Crane oom Luffing oom Auxiliary Sheave for Luffing oom Long oom Auxiliary Sheave for Long oom Fixed Jib Luffing Jib Luffing oom with Luffing Jib 11
14 WORKING RANGES AND LIFING CAPACIIES Crane oom Working Ranges 76. m OOM 73. m OOM 70.1 m OOM 67.1 m OOM 64.0 m OOM 61.0 m OOM 57.9 m OOM 54.9 m OOM 51.8 m OOM 48.8 m OOM 45.7 m OOM 4.7 m OOM 39.6 m OOM 36.6 m OOM 33.5 m OOM.5 m OOM 7.4 m OOM 4.4 m OOM 1.3 m OOM 18.3 m OOM 15. m OOM Height above ground (m) Radius from center of rotation (m).53m 1.4m Center of rotation NOES: 1. Ratings according to EN100.. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface, up to 1% gradient. 7. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. 8. oom inserts and guy lines must be arranged as shown in the Operator's Manual. 9. oom hoist reeving is 1 part line.. Gantry must be in raised position for all conditions. 11. oom backstops are required for all boom s. 1. he boom should be erected over the front of crawlers, not laterally. 13. Ratings shown in are determined by the strength of the boom or other structural component. 14. When erecting or lowering the boom of 73. m or over, the pillow plate for erection must be placed at the end of crawlers. 15. Instruction in the Operator's Manual must be strictly observed when operating the machine. 16. Crane boom ratings: Deduct weight of hook block, slings, and all other load handling accessories from crane boom ratings shown. 17. Auxiliary sheave ratings for crane boom: Deduct weight of hook block, slings, and all other load handling accessories from auxiliary sheave ratings for crane boom shown. 18. Crane boom s for auxiliary sheave mounting are 15. m to 73. m. 19. Auxiliary sheave is necessary for 1 of parts of line. 1
15 Crane oom Lifting Capacity Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t Working radius (m) oom (m) m/ m/ Auxiliary sheave is necessary. 5.1 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/6.5 4 oom (m) Working radius (m) Working radius (m) oom (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Working radius (m) Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1. 13
16 Auxiliary Sheave Lifting Capacity for Crane oom (With 70 t Main Hook) Working radius (m) oom (m) m/ 14.8 m/ 6.1 m/ 17.5 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/9.4 Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t m/ m/ m/ m/ m/ m/ m/5.0 oom (m) Working radius (m) Working radius (m) oom (m) m/ m/ m/ m/ m/ m/.6 m/ m/ m/ m/ oom (m) Working radius (m) Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1. 14
17 Luffing oom Lifting Capacity Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t Working radius (m) oom (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/11.7 Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and below m/ m/ m/ m/ m/ m/ m/ m/ m/ m/5.6 4 oom (m) Working radius (m) Auxiliary Sheave Lifting Capacity for Luffing oom (With 70 t Main Hook) Working radius (m) oom (m) m/ 7.6 m/ 17.3 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/8.7 Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and below. Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t m/ m/ m/ m/ m/ m/ m/ m/4.1 oom (m) Working radius (m) Note: Luffing boom 0. Luffing boom ratings: Deduct weight of hook block, slings and all other load handling accessories from luffing boom ratings shown. 1. Auxiliary sheave ratings for luffing boom: Deduct weight of hook block, slings and all other load handling accessories from auxiliary sheave ratings for luffing boom shown.. Luffing boom s for auxiliary sheave mounting are 14.4 m to 47.9 m. 15
18 Long oom Working Ranges m OOM 79. m OOM 76. m OOM 73. m OOM 70.1 m OOM 67.1 m OOM 64.0 m OOM 61.0 m OOM 57.9 m OOM 54.9 m OOM 51.8 m OOM Height above ground (m) m Radius from center of rotation (m) 1.4 m Center of rotation NOES: 1. Ratings according to EN100.. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface, up to 1% gradient. 7. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. 8. oom inserts and guy lines must be arranged as shown in the Operator's Manual. 9. oom hoist reeving is 1 part line.. Gantry must be in raised position for all conditions. 11. oom backstops are required for all boom s. 1. he boom should be erected over the front of crawlers, not laterally. 13. Ratings shown in are determined by the strength of the boom or other structural component. 14. Instruction in the Operator's Manual must be strictly observed when operating the machine. 15. Long boom ratings: Deduct weight of hook block, slings, and all other load handling accessories from long boom ratings shown. 16. Auxiliary sheave ratings for long boom: Deduct weight of hook block, slings, and all other load handling accessories from auxiliary sheave ratings for long boom shown. 17. Long boom s for auxiliary sheave mounting are 51.8 m to 79. m. 16
19 Long oom Lifting Capacity Working radius (m) oom (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t oom (m) Working radius (m) Auxiliary Sheave Lifting Capacity for Long oom (With 35 t Main Hook) Working radius (m) oom (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P m/ m/ m/ oom (m) Working radius (m) Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t
20 Fixed Jib Working Ranges Jib Offset Angle:, 61.0 m OOM +.5 m JI 61.0 m OOM +4.4 m JI 61.0 m OOM m JI 61.0 m OOM +1. m JI 61.0 m OOM +.5 m JI 61.0 m OOM +4.4 m JI 61.0 m OOM m JI 61.0 m OOM +1. m JI 4.4 m OOM 4.4 m OOM +.5 m JI +.5 m JI 4.4 m OOM 4.4 m OOM +4.4 m JI +4.4 m JI 4.4 m OOM 4.4 m OOM m JI m JI 4.4 m OOM 4.4 m OOM +1. m JI +1. m JI Height above ground (m).53 m 1.4 m Center of rotation NOES: 1. Ratings according to EN100.. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface, up to 1 % gradient. 7. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved Radius from center of rotation (m) 8. oom/jib inserts and guy lines must be arranged as shown in the Operator's Manual. 9. Gantry must be in raised position for all conditions.. he boom should be erected over the front of crawlers, not laterally. 11. oom backstops are required for all boom s. 1. Ratings shown in are determined by the strength of the boom or other structural component. 13. When erecting or lowering the boom 73. m or over, the pillow plate must placed at the end of crawlers. 14. Instruction in the Operator's Manual must be strictly observed when operating the machine. 15. Fixed jib ratings: Deduct weight of jib hook block, slings, and all other load handling accessories from fixed jib ratings shown. 16. Crane boom s for fixed jib mounting are 4.4 m to 61.0 m. 17. One part of line on hook is not allowed to use for 1. m jib with offset angle degrees. 18
21 Fixed Jib Lifting Capacities (Without Main Hook) Jib Offset Angle: Counterweight: 53.0 t, Carbody weight:.0 t Unit: metric ton oom (m) Jib (m) Working radius (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Jib (m) Working radius (m) oom (m) oom (m) Jib (m) Jib (m) Working radius (m) 15.7 m/ 17.8 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Working radius (m) Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P18. One part of line on hook is not allowed to use for 1. m jib with offset angle degrees. 19
22 Jib Offset Angle: Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t oom (m) Jib (m) Working radius (m) 1.0 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Jib (m) Working radius (m) oom (m) oom (m) Jib (m) Jib (m) Working radius (m) 19.4 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Working radius (m) Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P18. 0
23 Luffing Jib Working Ranges oom Angle: m 9.0 m 5.9 m.9 m 53.3 m 50.3 m 47. m m 41. m 38.1 m 35.0 m 3.0 m 9.0 m 5.9 m.9 m Height above ground (m) Radius from center of rotation (m) 1.53 m 1.4 m Center of rotation NOES: 1. Ratings according to EN100.. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface, up to 1% gradient. 7. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. 8. oom/jib inserts and guy lines must be arranged as shown in the Operator's Manual. 9. Luffing boom hoist reeving is 1 part line.. Luffing jib hoist reeving is 8 part line. 11. Gantry must be in raised position for all conditions.
24 oom Angle: m 9.0 m 5.9 m.9 m 53.3 m 50.3 m 47. m m 41. m 38.1 m 35.0 m 3.0 m 9.0 m 5.9 m.9 m Height above ground (m) Radius from center of rotation (m).53 m 1.4 m Center of rotation 1. oom and jib backstops are required for all boom and jib combinations. 13. Ratings shown in are determined by the strength of the boom or other structural component. 14. he boom should be erected over the front of crawlers, not laterally. 15. When erecting or lowering booms of the following s, pillow plate must placed at the end of crawlers: With 53.0 ton counterweight +.0 ton carbody weight: oom 44.8 m or over With optional 48.0 ton counterweight (no carbody weight): oom 38.8 m or over 16. Instruction in the Operator's Manual must be strictly observed when operating the machine. 17. he minimum rated load is.0 ton. 18. Luffing jib ratings: Deduct weight of jib hook block, slings, and all other load handling accessories from luffing jib ratings shown. 19. Luffing boom ratings with luffing jib: Deduct weight of main hook block, slings and all other load handling accessories from luffing boom ratings with luffing jib shown.
25 Luffing Jib Lifting Capacities (Without Main Hook) 3.7 m oom Length 35.7 m oom Length oom (m) oom (m) 3.7 Jib (m) oom (m) Jib (m) oom angle 1.0 oom angle Jib (m) oom angle m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Jib (m) oom angle m/ m/ m/ m/6. m/ m/ m/ m/ m/ m/ m/ m/ m/ Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t oom (m) Jib (m) oom angle 1.0 Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and. oom (m) Jib (m) oom angle 1.0 3
26 35.7 m oom Length oom (m) 35.7 Jib (m) Jib (m) oom angle m/ m/ m/ m/ oom (m) oom angle Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t 38.8 m oom Length oom (m) Jib (m) oom angle m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Jib (m) oom angle oom (m) 38.8 Jib (m) oom angle m/ m/ m/ m/ oom (m) Jib (m) oom angle 6.0 Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and. 4
27 41.8 m oom Length 44.8 m oom Length oom (m) oom (m) 41.8 oom (m) Jib (m) oom angle Jib (m) oom angle Jib (m) oom angle m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ oom (m) Jib (m) oom angle m/ m/5. m/ m/ m/ m/ m/ m/ m/ m/ Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t 60.0 m/.0 Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and. oom (m) Jib (m) oom angle 1.0 oom (m) Jib (m) oom angle
28 44.8 m oom Length oom (m) 44.8 Jib (m) Jib (m) oom angle m/ oom (m) oom angle Unit: metric ton Counterweight: 53.0 t, Carbody weight:.0 t Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and m oom Length oom (m) Jib (m) oom angle m/ m/ m/9.5 m/ m/ m/ m/ m/ m/ oom (m) Jib (m) oom angle 1.0 6
29 Luffing oom Lifting Capacities with Luffing Jib Attached at 3 Degree oom to Luffing Jib Offset Angle Counterweight: 53.0 t, Carbody weight:.0 t Unit: metric ton 3.7 m oom Length 35.7 m oom Length 38.8 m oom Length oom (m) 3.7 Jib (m) m m m m m m m m m m m oom (m) 35.7 Jib (m) m m m m m m m m m m oom (m) 38.8 Jib (m) m m m m m m m m m m oom Length 44.8 m oom Length 47.9 m oom Length oom (m) 41.8 Jib (m) m m m m m m m m oom (m) 44.8 Jib (m) m 1.0 m m m m m m m oom (m) 47.9 Jib (m) m m m m m m m m Note: Ratings according to EN100. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P1 and. 7
30 RANSPORAION PLAN Luffing oom 44.8 m + Luffing Jib 53.3 m Configuration Description otal Weight No.1 Low Loader 1,750 4,0 3,00 4, ,050 4, ,00 ase machine with non-free fall winches (main & aux.) = hird drum for luffing jib hoist including wire rope = otal 39.7 ton.37 ton 7 ton 17,8 No. Low Loader 4,0 3, Crawler ( x 14.5 ton) = 9.1 m Insert oom = 9.1 m Luffing Insert Jib = otal 9.0 ton 1.36 ton 0.84 ton 31. ton No.3 Low Loader Luffing oom op Assembly = 5.3 ton 1,750 No.4 ent Side ruck,600 3,880 1,80 3,880 1, m Special Insert oom For Luffing = 9.1 m Luffing Insert Jib = 3.0 m Insert oom = Counterweight C ( x.5 ton) = otal.31 ton 0.84 ton 0.63 ton 5.0 ton 8.78 ton No.5 ent Side ruck 3,880,600 1,80 3,760 1, m Insert oom = 6.1 m Luffing Insert Jib = 4.3 m Relay Jib = Counterweight (3 x 5.0 ton) = Carbodyweight = otal 1.00 ton 0.63 ton 0.41 ton 15.0 ton 5.0 ton 4 ton No.6 ent Side ruck 3,880,600 1,80 3,760 1, m Insert oom = 9.1 m Luffing Insert Jib = Counterweight A = Counterweight ( x 5.0 ton) = otal 1.36 ton 0.84 ton 8.0 ton.0 ton 0. ton No.7 ent Side ruck 3,880,600 1,80 3,50 1, m Luffing Insert Jib = Luffing Jib op = Counterweight (3 x 5.0 ton) = Carbodyweight = Auxiliary Sheave = otal 0.37 ton 1.34 ton 15.0 ton 5.0 ton 0.38 ton 9 ton Note: Estimated weights may vary ± %. his transportation plan depends on specifications of your trailers/trucks and the areas or countries where you transport. 8
31 PARS AND AACHMENS ase Machine With trans-lifter, main and aux. and third winches (non-free fall) including wire rope Weight: 35,900 kg* 1 Width: 3,00 mm *1: With free-fall main and auxiliary winches, total weight increases by 790 kg. oom op Weight: 1,670 kg Dimensions: mm Weight: kg oom ase (with oom ackstop) Weight: 3,680 kg 8,740 3,00 3,090 4,745 3,0 3,00 Insert oom 3.0 m 6.1 m 9.1 m L (mm) 3,180 6, 9,70 Weight (kg) ,160 Crawler Weight: 14,500 kg ranslifter Weight: 370 kg / 1 piece apered Insert oom Weight: 490 kg 7, , Gantry (with Lower Spreader) Weight:,0 kg Self Removal Cylinder Weight: 1,680 kg 1,050 1, m Special Insert oom for ower (Inc. Guide Sheave and Steps) Weight: 1,795 kg 9,70 1,980,180 Jib ip Weight: 315 kg Jib ase Weight: kg Jib op (for Crane) Weight: 315 kg 3.0m Insert Jib Weight: 1 kg 6.1m Insert Jib Weight: 190 kg Jib Strut Weight:,0 kg 6,945, ,00 1,0 1,00,595 1,990 5,040 4, ,00 1,00 3,1 6,180 Crane Jib Strut Weight: 0 kg Relay Jib (apered Jib) Weight: 4 kg 1,150 1, Crane ackstop Weight: kg / 1 piece 6,65 (reference) 5,1 Φ115 9
32 Luffing oom op Assembly Weight: 5,0 kg Width:,065 mm Luffing oom op Weight:,465 kg Luffing Insert Jib Dimensions: mm Weight: kg Luffing Jib op Weight: 1,170 kg Luffing Jib ase Weight: 1,00 kg 3.0 m 6.1 m 9.1 m L (mm) 3,165 6, 9,60 Weight (kg) ,5 1,400,00 6,395 Auxiliary Sheave (for Crane) Weight: 95 kg,0 735 Auxiliary Sheave (for Luffing) Weight: 380 kg Φ914 Rear Guide Roller Weight: 380 kg 6,945 1,660 VIEW A 1,01 893, ,150 Jib Upper Spreader Weight: 60 kg Jib Lower Spreader Weight: 405 kg Upper Spreader (for Crane) Weight: 485 kg 1, , Lower Spreader (for Crane) Weight: 315 kg 1, ,00 1, Counterweight (ase Weight) Weight: 8,000 kg Counterweight (Weight A) Weight: 5,000 kg Counterweight (Add. Weight) Weight:,500 kg Carbodyweight Weight: 5,000 kg 4,900 1, , ,00 1,870 1, ,750, t Hook Weight: 1,700 kg t Hook Weight: 1,00 kg t Hook Weight: 900 kg all Hook Weight: 450 kg Φ45 Other Attachment Attachment Swivel Hook Weight 0 kg,0,0 1,85 1,55 1,575 1,575 1,170 Dimension (L x W x H) 0 mm x 160 mm dia. x 950 mm 745 Note: Estimated weights may vary %.
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Global Cranes & Machinery, LLC 47 Jersey Shore Drive Houston, TX 7747 USA Toll Free: (866) 78-978 Tel: + (73) 6-888 Fax: + (73) 6-885 E-mail: info@globalcranesales.com QUY Zoomlion QUY Crawler Crane www.globalcranes.com.4
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