起重臂下严禁 站人 三一装备 履带架. SANY Crawler Crane SCC5000A

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1 SA NY 起重臂下严禁 SCC 5000 A 站人 三一装备 履带架 SANY Crawler Crane SCC5000A

2 CRAWER CRANE content P3 SCC5000A Outline Dimensions Technical Features Performance Parameters Transportation Dimensions P Parameters Assembly and Disassembly Diagram Operating Condition Combination Operating Condition DB Operating Condition J Operating Condition JDB Operating Condition J(DB) Operating Condition FJ Operating Condition P3 SCC5000A SPECIFICATION Superstructure Undercarriage Operation Equipment Safety Devices SCC5000A 03 Outline Dimensions 05 Technical Features 06 Performance Parameters 07 Transportation Dimensions

3 SANY Crawler Crane SCC5000A Outline Dimensions Outline Dimensions Removal of boom and mast assembly Removal of boom and mast assembly R

4 SANY Crawler Crane SCC5000A Technical Features Performance parameters.ighly Secured Control System: There are two operation modes, working and assembly for your convenience. It features with grounding pressure and levelness real-time display, machine-leaving stop action, emergency electrical control, protection against lightning strike, and automatic regulation of traveling direction, with complete set of safety and monitoring device..reliable Function Assurance: All key parts adopt international well-known brands. The safety margin in structural design is sufficient; the control system is fully capable to function stably in extreme weather, such as high-and-cold, high-temperature, and high plateau weather; 3.Convenient Maintenance Access: It takes no more than 0min/person to adjust, no more than 30 min/person for daily maintenance and no more than h/person to repair the machine.gps remote monitoring system is optional for easy maintenance and management. 4.igh-efficient assembly and disassembly technology: Track frame has a self-assembly and disassembly and one-key erection function, and movable pump station is used, to facilitate to quickly assemble and disassemble; 5.Optimized Transportation Programs: The whole machine adopts modular design. That is, all transport units are independent design modules, with max. transport weight of the transport unit of less than 50t, with transport width of less than 3m, and with transport height of less than 3.m. Boom system can be transported wholly; 6.Excellent wind power lifting capacity: Fixed jib operating condition is a typical wind power lifting operating condition, which can provide most optimized mounting angle and range for lifting the large fan, and meet the installation requirement of.0mw and below wind turbine generator. 7.Powerful system: Imported Commins engine that complies with Europe and American non-road third-stage standard is configured, with power up to 447Kw, to provide strong power for the entire machine; 8.Advanced center gravity control of the entire machine: To monitor the center of gravity of the entire machine, to ensure the stable operation of entire machine under the best state at any time, and to provide the safety for lifting operation and traveling with boom system. Performance Parameters of SCC5000A Crawler Crane Performance Index Unit Parameter Max. Rated ifting Capacity t 500(6m working radius) Max. Rated ifting Capacity (with superlift) t 500(m working radius) Max. Rated ifting Torque t m 3000 Max. Rated ifting Torque (with superlift) t m 660 Boom ength m 4~84 Boom ength (with superlift) m 36~84 Combined boom length m 48~0 Combined boom length (with superlift) m 78~6 uffing jib length m 4~7 uffing jib length (with superlift) m 4~84 fixed short jib length m ongest boom combination (JDB operating condition) m Boom luffing angle 30~85 Jib luffing angle 5~75 Max. single speed of main winch m/min 0~5 Max. single speed of auxiliary winch m/min 0~5 Max. boom luffing single speed m/min (0~60) Max. jib luffing single speed m/min 0~0 Max. superlift luffing single rope speed m/min 0~6 Slewing speed (without load) r/min 0~ Travel speed km/h 0~. (high speed) / 0~0.35 (low speed) Gradient capability (with basic boom and with cab faced forwards) % 30 Rated engine output power kw/rpm 447/800 Overall weight (including basic boom, 80t rear counterweight of basic machine, and 40t central counterweight) t 365 Average ground bearing pressure (including basic boom, 80t rear counterweight of basic machine, and 40t central counterweigh) MPa 0.9 Rear counterweight of basic machine t 80(without superlift) /40 (with superlift) Superlift counterweight t 50 Central counterweight t 40 Max. transportation dimension of single piece ( x W x ) mm Transportation of Single Piece t 48.8 (not including mast and winch) / 64.6 (including mast and winch) 5 6

5 SANY CRAWER CRANE SCC5000A 48.8t 0.68m.85m.98m.78m 3.7t m boom insert B.98m eight() 3.m (including two main hoisting winch) 3.t.34m Tapered insert eight() ength() ength().m.98m eight().78m 5.4t m boom insert C ength().m.98m.98m eight().78m eight().78m 6.5t Connencting section 0.7m.9m 6.t Boom extension ength().66m.7m eight().37m eight().49m Boom luffing mast Pulley block 4.t ength().3m.3m.9m eight().4m eight().75m (including boom luffing winch) uffing jib tip 5.8t ength() 9.75m.54m eight().48m.45m.9t 0.5t ength().83m 6t ength() ength() 7.m.6m Boom base.98t ength() eight().78m m boom insert A ength() eight() Track assembles.98m 3.9m 6.m eight() ength().99m 3.09m 6m boom insert A ength() Body Transportation Dimensions Transportation Dimensions 5.4t 8

6 SANY CRAWER CRANE SCC5000A ength() 6.45m.8m.65m eight().67m eight() 3.m 3.9t 8.t 6m luffing jib insert A Superlift mast base 6.m.8m.8m eight().6m eight().68m 6m superlift mast insert ength() 6.m.8m eight().6m.t m luffing jib insert A 0.t ength() 6.m.8m eight().9m.6t m superlift mast insert ength().m ength().m.8m.8m eight().8m eight().6m 4.t 5.4t m luffing jib insert B Central counterweight.m.8m eight().6m Front and rear masts of luffing jib ength() 3.8t ength() ength() 6.93m.7m eight() 0.6m 0t counterweight blocks 6.85m.49m.35m eight() 3.04m eight() 0.555m ength().76m.43m eight().7m 0t Fixed jib 36 ength().3m 0.5t 0t (including superlift luffing winch) 6.9m.3t 6m luffing jib insert B ength() ength() 9.77m Superlift mast tip ength() 9 uffing jib base Transportation Dimensions Transportation Dimensions 4.8t 0

7 SANY CRAWER CRANE SCC5000A Transportation Dimensions Transportation Dimensions Rear counterweight tray 500t hook (optional) B ength().7m ength() 4.0m.9m.0m eight().94m eight().69m Superlift counterweight frame 6t.t Jib luffing winch mechanism ength() 7.6m ength().73m.8m.34m eight() 0.89m eight().3m 7.5t Superlift counterweight stabiliation brace ength() 8m.7m eight() 0.39m B 4.8t Notes:. The transportation dimensions are not drawn to proportion. The dimensions in the sketch are design value excluding packages.. The weight is design value and there may be tiny difference due to the manufacturing calibration..9t 6t ball hook ength().m 0.53m eight() 0.53m 0.9t 60t hook ength().64m.0m eight() 0.95m 3.t B

8 SANY CRAWER CRANE SCC5000A SCC5000A Superstructure 4 Undercarriage 6 Operation Equipment 7 Safety Devices 8 SPECIFICATION Superstructure )Engine Commins QSX5-C600 (EU Ⅲ emission standard) Rated power: 447Kw; Rated speed: 800rpm; Max. output torque: 54N m Speed for max. outputtorque: 400rpm. )Control system Control system mainly consists of the power system, engine control system, main control system, load moment limiter system, auxiliary control syste, emergency sapre system, and closed-circuit monitoring system. CAN Bus is used between controller, display, control handle, GPS, encoder, engine, and load moment limiter for data transporation, to improve the reliability of the system. 3)ydraulic system ydraulic system includes: lifting hydraulic system, traveling hydraulic system, slewing hydraulic system, luffi ng hydraulic system, servo hydraulic system, backstop hydraulic system, cooling, and auxiliary hydraulic system. Main hydraulic components adopt original imported products. Features: ifting, traveling, luffing, and slewing hydraulic systems adopt the closed circuits, featuring with energy saving, high efficiency, fast operation response, less heating, and long life. Servo system adopts the electric proportional control componets, to achieve the accurate and intelligent control. Back-stop hydraulic system adopts the externally controlled external-discharge balance valve installed on the cylinder, for safety and relibility. Cooling hydraulic system features with large heat dissipation power and good cooling effect. 4)ifting mechanism Variable hydraulic motor can drive the planet-gear speed reducer to control the lifting and lowering operation of the main host Ⅰ and Ⅱ, having the good inching performance. Fast gear can achieve the fast power lifting of the main host Ⅰ and Ⅱ. Furthermore, main host Ⅰ and Ⅱ have the synchronizing function, to improve the effi ciency of lifting operation due to the synchronization of double lifting mechanisms. Folded drum has high precision and good reliability, to ensure the multi-layer winding is always in order. Imported well-known brand is adopted for winch reducer, featuring with low noise, high effi ciency, long life, and convenient maintenance. NO. Main hoisting mechanism Ⅰ Drum diameter Rope speed of the outermost working layer Wire rope diameter ength of main lifting Ⅰ wire rope NO. Main hoisting mechanism Ⅱ Drum diameter Rope speed of the outermost working layer Wire rope diameter ength of main lifting Ⅱ wire rope 630mm 0~5m/min 8mm 870m Rated single line pull 7.8t 630mm 0~5m/min 8mm 870m Rated single line pull 7.8t 3 4

9 SANY Crawler Crane SCC5000A Superstructure Undercarriage 5) uffing mechanism Composition: Boom luffing mechanism, jib luffing mechanism, and superlift luffing mechanism; All luffing devices adopt the folded drum, and use the hydraulic motor to drive the planet reducer to achieve multiple combined actions, having the good inching performance. NO. Boom luffing mechanism Drum diameter 630mm Rope speed of the outermost working layer (0~60) m/ min Wire rope diameter 8mm ength of boom luffing wire rope 300m 7)Counterweight system Central counterweight: 40t Counterweight blocks: 0t Rear counterweight of basic machine: 80t/40t (superlift operating condition) Counterweight blocks: 0t6 Tray and accessories: 0t Sueprlift counterweight; 50t Counterweight blocks: 0t 4 Tray and accessories: 0t 8)Cab The cab is of the full-closed steel frame structure, with tempered glass mounted at front and side and with )Traveling drive Traveling system has fast and slow gears; slow gear can provide sufficient traction, to achieve 00% traveling with load; fast gear can provide the fast speed, to provide the transition efficiency. Traveling drive can achieve the infinite variable speed regulation. )Traveling brake Traveling brake is a normally-closed brake system built in the reducer (that is, braking state is that the traveling handle is not acted). Friction pieces can be compensated automatically without any adjustment, ensuring long life. When the traveling handle is acted, brake will release to achieve the traveling. 4)Base It is the high-strength welding frame structure; connection with track frame can be applied through hydraulic cylinder drive power pin, featuring with very easy and convenient installation and dismantlement. 5)Traveling speed Two-gear speeds can be achieved through variable motor, with infinite variable speed applied for each gear; high speed: 0~.km/h; low speed: 0~0.35km/h; the equipment can run stably at high or low speed. NO. Jib luffing mechanism Drum diameter Rope speed of the outermost working layer Wire rope diameter ength of jib luffing wire rope 630mm 0~0m/min 8mm 730m international well-known plate mounted at top, featuring with good transparency, high strength, high-wearing, and low indoor noise (less than 85dB). The control system, detection instrument, fire fighting alarm device, and closed-circuit monitoring system are arranged in the cab, which are designed according to the ergonomics. 3)Track shoe There are 50 track shoes on the left and right crawler traveling device, with their tension adjusted by hydraulic jack to achieve ideal tension through shims. NO.3 Superlift luffing mechanism Drum diameter Rope speed of the outermost working layer 630mm 0~6m/min Cab can be adjusted on demand, and can pitch 0~4 upwards and rotate to the front of the platform to facilitate to transport. Wire rope diameter ength of superlift luffing wire rope 8mm 800m 9)Control operation oad moment limiter display, combined instrument display, 6)Slewing mechanism Slewing hydraulic system adopts the double motor to drive the super gear through the planet reducer, to provide 360 rotation, with slewing speed of 0~rpm, to achieve continuously viable speed regulation, without startup and stop impact when slewing, featuring with stable operation and mid-position free slipping function. Slewing ring: Three-row roller external-tooth slewing ring is used. and closed-circuit monitor shall be within the direct view of the operator; load moment display mainly monitors the moment and other parameters of the crane; combined instrument display mainly shows the operating status of the crane, control parameters of all monitoring points, and alarm; closedcircuit monitor will monitor the winch running situation, rear environment of the platform in real time; there are three control handles are on the left and right armrest boxes, which can be changed over through pressing the handle key, with selected function and handle opening displayed on the display. 0)Alarm display In case of engine or electrical control alarm, the corresponding alarm information will be shown in the display in number and text way. 5 6

10 SANY Crawler Crane SCC5000A Operation Equipment Safety Devices All operation devices adopt high-strength steel pipe, and plates adopt high-strength plates; pulleys on the boom tip 4)ooks There are five types of hooks for selection; )oad Moment Indicator SANY developed load moment indicator is used, 5)Boom angle limiter If the boom angle or jib angle is too larger, the and hooks all adopt rolled welding pulleys; 6t Ball hook which constitutes the network with other controllers, corresponding limiter switch will act and the control )Boom Boom is of the space lattice structure having constant 50t hook 60t hook 60t hook to achieve the safe and reliable control. oad moment indicator can detect the load weight and boom angle automatically, and can show the rated lifting capacity system can cut of the lifting action of the boom automatically and the display and buzzer issue an alarm. At this time, the corresponding luffing winch can only section at center and variable sections at both ends. 500t hook (with two 50t hooks divided) and actual load, working radius, and allowed height of lower rather than lifting. Steel pipes are welded and steel plate is used to strengthen the boom top and root, to facilite to transfer the load. 5)Superlift mast Mast arm is of the space lattice structure having the hook. oad moment indicator system consists of largescreen color display, host, angle sensor, tension If the boom angle or jib angle is too small, the corresponding limiter switch will act and the control system can cut of the lowering action of the boom Boom length is between the length of basic boom (4m) constant section at center and variable sections at sensor, and pressure sensor. automatically and the display and buzzer issue an alarm. and longest length (84m). Composition: m boom base, 0.5m transition section,.5m connecting section, 6m boom insert, and m boom insert. )Boom uffing Mast The entire structure adopts the door-type supporting frame, with high-strength steel plate welded and with beam is used at cener, featuring with high strength overall structure and good rigidity. 3)uffing Jib Jib is of the space lattice structure having constant section at center and variable sections at both ends. Steel pipes are welded and steel plate is used to strengthen the jib top and root, to facilite to transfer the load. ength of basic jib is 4m (including 9m jib tip, 6m jib insert, and 9m jib base), and length of jib insert is 6m and m 4. They all can be installed on 36m~84m boom. The length of available jib is 4m~84m. Jib luffing can be achieved by front and rear masts of the luffingjib and. Mast is of the space lattice structure having constant section at center and variable sections at both ends. ength of rear mast is 5m and of front mast is 5.5m of the luffing jib. both ends. Steel pipes are welded and steel plate is used to strengthen the arm top and root, to facilite to transfer the load. ength of superlift mast is 30m. Composition: 6m boom tip, 6m boom base, 6m insert, and m insert. 6)Operating condition operating condition () Boom + Sueprlift mast + Superlift counterweight operating condition (DB) Combined boom operating condition (J) Combined boom + Superlift mast + Superlift counterweight operating condition JDB) Boom + uffing jib operating condition (J) Boom + uffing jib + Superlift mast + Superlift counterweight operating condition ( JDB) Boom + fixed jib operating condition (FJ) Notes: The above operation devices are complete configuration. The order contract shall prevail for specific configuration. )Main and Auxiliary ooks oisting imiter To prevent the hook from over hoisting. When the lifting hook is raised to a certain height, the limit switch will be activated. The control system can automatically cut off the hoisting action of the lifting hook, with display and buzzer to give an alarm. At this time, lowering of the lifting hook can be only applied, to prevent the lifting hook from over hoisting. 3)owering imiter of Main and Auxiliary ooks To prevent the winch wire rope from over-releasing. When the wire rope is released near the last three loops, limit switch will work. The control system can automatically cut off the lowering action of the wire rope, with display and buzzer to give an alarm. At this time, coiling of the wire rope can be only applied, to prevent the lifting hook from over releasing. 4)Assemble/Operation Mode Change Switch In assembly mode, part of safety devices will be bypassed (such as jib lower limit, load moment indicator boom angle limit, and overload etc.) for assembly of the crane. In operation mode, all safety limit devices will function. At this time, the corresponding luffing winch can not lower. This protection function is controlled by the load moment indicator automatically. 6 Boom Back-stop Device A pair of back-stop cylinders is adopted for boom and superlift mast. The cylinder pressure can be changed over reasonably according to the boom angle and boom pull, to prevent the boom from tilting backwards. A pair of back-stop cylinders is adopted for jib fixed mast; and a pair of oil cylinders are applied for jib luffing mast, to prevent the mast from tilting backward and to tension the jib luffing wire rope. 7)oisting mechanism brake All hoisting brakes adopt spring-loaded normally-closed disc brake, featuring with large braking force, free-maintenance, safe and reliable operation, and long life. 8)Closed-circuit monitoring system To monitor the winding situation of the wire ropes of all hoisting mechanism, status of the superlift counterweight, and situation around the equipment. 9)Fault self-diagnosis system To facilitate to eliminate fault according to the fault code provided by the display. 7 8

11 SANY CRAWER CRANE SCC5000A Safety Devices 0)Black box It can record the driver s operation and the running data of the equipment, and analyze the remaining situation of the equipment according to the actual running situation of the equipment. )Boom warning light It will be installed at top of boom, to give high altitude alarm throughout the night. )Wind indictor It can be installed at tope of the boom, to monitor the wind speed in real time and show it on the combined instrument. 3)Electronic level gauge It can show the tilting angle and overload alarm of the crane on the monitor, to ensure the safe operation of the crane. 4)ightning Protection Device The entire lightning protection system consists of the electrical components having high grade to prevent surge on the boom, shielded wires, surge protector, and lightning protection device, to effectively prevent the damage to the operators and electrical system components when lightning. 5)Slewing and traveling alarm When slewing and traveling, alarm horn will sound frequently, to prompt the persons around the crane. 7)Engine power limit load regulation and stall protection Controller can monitor the engine power, to prevent the engine from stalling. 8)Engine monitoring To show the engine cooling water temperature, fuel level, total working time, oil pressure, engine speed, batteries charging state, and voltage etc. 9)Emergency system Independent-circuit emergency control box is used, to connect with the electrical control cabinet through connectors. In case of emergency, lifting, luffing, slewing, and traveling operations can be achieved. 0)Remote monitoring system To monitor the running data, and analyze the running data to carry out the fault remote diagnosis and timely solve the problem. )Emergency stop button In case of out-of-control situation, press the emergency stop button to stop the lifting, luffing, slewing, and traveling operation, so the engine will stop. SCC5000A Parameters Assembly and Disassembly Diagram 6 Operating Condition Combination 7 Operating Condition 30 DB Operating Condition 33 J Operating Condition 36 JDB Operating Condition 39 J(DB) Operating Condition 56 FJ Operating Condition 6)Control release When pulling up the function locking rod at right of the driver s seat or the operator leaves the seat, all control handle will not work, to prevent mis-operaiton due to body impact when getting on and off the vehicle. 9 0

12 SANY CRAWER CRANE SCC5000A parameters Assembly and Disassembly Diagram ) Self-Assembly Diagram of Track Frame Counterweight parameters Name eight (m) of single piece (t) Qty. ength (m) Central counterweight 6.93 Rear counterweight tray of basic machine Sueprlift counterweight tray Superlift counterweight block Counterweight block of basic machine Width (m) ook parameters Name of hook Max. lifting capacity 500t hook 500t 60t hook 60t hook Qty. Number of pulleys of single piece (t) 9 60t t t hook 50t.7 6t ball hook 6t ) Boom Assembly Diagram t hook can be divided into two 50t hooks.

13 SANY CRAWER CRANE SCC5000A 3 Assembly and Disassembly Diagram Assembly and Disassembly Diagram 3) Superlift Mast Assembly Diagram 4) uffing Jib Assembly Diagram 4

14 SANY CRAWER CRANE SCC5000A Assembly and Disassembly Diagram Operating Condition Combination 5) Fixed Jib Assembly Diagram 4m-7m 4m-84m Main boom operation condition() 48m-0m variable cross section main boom operation condition(j) m 36m-0m 36m-60m uffing jib operation condition(j) Fixed jib operation condition(fj) 4m-84m 36m-84m DB operation condition 5 78m-6m JDB operation condition 36m-84m JDB operation condition 6

15 SANY CRAWER CRANE SCC5000A Operating Condition Operating Range Diagram of Operating Condition Boom Combination under Operating Condition Boom length Boom insert (m) 6 m ma mb mc Connecting section 9 Tapered secion 4 84m 78m 7m ifting eight (m) m boom insert 8C 66m * 84* * Waist rope must be used for 78 and 84m operating condition, or the boom may break.! Attention: If exceeding 78m (including) boom is applied for this operating condition, outrigger must be erected from the side, or the crane may tilt! m boom insert 8B B boom insert 8B 60m 54m 48m 4m 36m m 3 8 6m boom insert 6 4m 4 6m boom insert m boom insert 8A 8 4 Boom base Working Range (m) ifting eight Working Range Curve under Operating Condition 7 8

16 SANY Crawler Crane SCC5000A Boom oad Chart ( Operating Condition) DB Operating Condition oad Chart of Operating Condition (Boom length of 4~84m; rear counterweight of basic machine of 80t; central counterweight of 40t) Main boom Main boom Ratio Ratio Boom Combination under DB Operating Condition Boom length Boom insert (m) 6 m ma mb mc Tapered secion 4 m C boom insert 8C m B boom insert 8B m B boom insert 8B 6m boom insert 6 6m boom insert 6. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy m A boom insert 8A Boom base 9 30

17 SANY Crawler Crane SCC5000A Operating Range of DB Operating Condition oad Chart (DB Operating Condition) 84m 78m 7m 66m 60m 54m 48m 4m 36m ifting eight (m) oad Chart of DB Operating Condition (Boom length of 36~84m; superlift mast of 30m; superlift radius of 6m; superlift counterweight:0-50t; rear counterweight:40t; central counterweight: 40t) Main boom Main boom The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy load is lifted slowly and steadily from the solid and fl at ground Working Range (m) ifting eight Working Range Curve under DB Operating Condiion 3 3

18 SANY CRAWER CRANE SCC5000A J Operating Condition Operating Range Diagram of J Operating Condition Boom Combination under J Operating Condition Boom length Boom insert Jib insert (m) 6 m ma mb 6mA ma Jib tip J J0m J96m ifting eight (m) * - m A jib insert J7A J90m J84m * * 96* m A jib insert J7A J78m J7m * * Waist rope must be used if boom length is greater than 7m (including), or the boom may break.! Attention: If exceeding 84m (including) boom is applied for this operating condition, outrigger must be erected from the side, or the crane may tilt! 6m A jib insert J6A 6m A jib insert J6A Tapered section 4A J66m J60m J54m J48m mb boom insert 8B m boom insert m boom insert ma boom insert 8A 8 Boom base Working Range (m) ifting eight Working Range Curve under J Operating Condition 33 34

19 SANY CRAWER CRANE SCC5000A Boom oad Chart (J Operating Condition) JDB Operating Condition Boom oad Chart(J Operating Condition) (Combined boom of 48~0m; rear counterweight of basic machine of 80t; central counterweight of 40t) Boom Combination under JDB Operating Condition Boom length Boom insert Jib insert (m) 6m ma mb 6mA ma mb Jib tip J Main boom Main boom * * * * - 0* - 08* - 4* 0* 6* * indicates that all booms must use waist ropes, or boom may break. The waist rope shall be used strictly according to the instruction manual. m B jib insert J7B m A jib insert J7A m A jib insert J7A 6m A jib insert J6A 6m A jib insert J6A Tapered section 4A mb boom insert 8B mb boom insert 8B. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 6m boom insert 6 6m boom insert 6 ma boom insert 8A Boom base 35 36

20 SANY CRAWER CRANE SCC5000A Operating Range Diagram of JDB Operating Condition Boom oad Chart (JDB Operating Condition) J6m J0m J4m J08m J0m J96m J90m J84m J78m Working Range (m) ifting eight Working Range Curve under JDB Operating Condition ifting eight (m) JDB operating con;dition (combined boom of 78~6m; superlift mast of 30m; superlift radius of 6m; superlift counterweight of 0-50t; rear counterweight of 40t; central counterweight of 40t) Main boom Main boom The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 37 38

21 SANY CRAWER CRANE SCC5000A J(DB) Operating Condition Operating Range of J Operating Condition Jib length (m) Jib insert 6 ma 6mB ma mb * 7* 78* 84* 38 Jib tip J Boom length m B jib insert J7B (m) 6m B jib insert J6B 6 J66m m A jib insert J7A 0 J60m m A jib insert J7A 36~60(J) 36~84(JDB) 3 J7m 4 J54m 6m A jib insert J6A 08 J48m 6m A jib insert J6A 0 J4m 96 J36m Jib base J 90 J30m 84 m 7 J J4m Jib length under J operating condition: 4m 7m; Jib length under JDB operating condition: 4m 84m; m 66 J 78 m 60 J * indicates that 66m 84m jib must use waist rope.! Attention: Erecting the boom under J operating condition must be applied strictly according to the Erection and owering Table in the manual, or the crane may tilt! 7 m 54 J m 48 J 66 m 4 J 60m 60 m 36 J 54 m 30 J 54m m 4 J 48m ifting eight (m) Boom Combination under J(DB) Operating Condition 48 4m 4 36m Working Range (m) ifting eight Working Range Curve under J Operating Condition 39 40

22 SANY Crawler Crane SCC5000A Boom oad Chart (J Operating Condition) Boom oad Chart (J Operating Condition) oad Chart of J Operating Condition (Boom length of 36m; rear counterweight of basic machine of 80t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 4m; rear counterweight of basic machine of 80t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The actual hoisting capacity of the crane is a value that the rated value in the table minus 4 4

23 SANY Crawler Crane SCC5000A Boom oad Chart (J Operating Condition) Boom oad Chart (J Operating Condition) oad Chart of J Operating Condition (Boom length of 48m; rear counterweight of basic machine of 80t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 54m; rear counterweight of basic machine of 80t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 43 44

24 SANY CRAWER CRANE SCC5000A Boom oad Chart (J Operating Condition) Operating Range Diagram of JDB Operating Condition oad Chart of J Operating Condition (Boom length of 60m; rear counterweight of basic machine of 80t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio 84m 78m 7m 66m 60m 54m 48m 4m J84m J78m J7m J66m J60m J54m J48m J4m J36m J30m J4m J84m J78m J7m J66m J60m J54m J48m J4m J36m J30m J4m ifting eight (m). The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 36m Working Range (m) ifting eight Working Range Curve under JDB Operating Condition 45 46

25 SANY Crawler Crane SCC5000A Boom oad Chart (JDB Operating Condition) Boom oad Chart (JDB Operating Condition) oad Chart of J Operating Condition (Boom length of 36m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 4m; superlift counterweight of 0-50t;rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 47 48

26 SANY Crawler Crane SCC5000A Boom oad Chart (JDB Operating Condition) Boom oad Chart (JDB Operating Condition) oad Chart of J Operating Condition (Boom length of 48m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 54m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 49 50

27 SANY Crawler Crane SCC5000A Boom oad Chart (JDB Operating Condition) Boom oad Chart (JDB Operating Condition) oad Chart of J Operating Condition (Boom length of 60m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 66m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 5 5

28 SANY Crawler Crane SCC5000A Boom oad Chart (JDB Operating Condition) Boom oad Chart (JDB Operating Condition) oad Chart of J Operating Condition (Boom length of 7m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio oad Chart of J Operating Condition (Boom length of 78m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 53 54

29 SANY Crawler Crane SCC5000A Boom oad Chart (JDB Operating Condition) FJ Operating Condition oad Chart of J Operating Condition (Boom length of 84m; superlift counterweight of 0-50t; rear counterweight of basic machine of 40t; central counterweight of 40t, boom angle of 85 degrees) Ratio Ratio m Fixed Jib Combination Boom length Boom Insert (m) 6 8A 8B 8C 4 4A J6A J * * * * - 0* - * means that waist rope must be used if boom length is greater than 78m (including), or the boom may break.! Attention: If exceeding 78m (including) boom is applied for this operating condition, outrigger must be erected from the side, or the crane may tilt! Jib m Jib tip J 6m A jib insert J6A 6m A jib insert J6A Tapered section 4A mc boom insert 8C mb boom insert 8B mb boom insert 8B 6m boom insert 6 6m boom insert 6 ma boom insert 8A Boom base. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 55 56

30 SANY Crawler Crane SCC5000A Operating Range Diagram of FJ Operating Condition Operating Range Diagram of FJ Operating Condition 0 0m 96m ifting eight (m) 0 0m ifting eight (m) 90m 9 96m 96 84m m m 7m m 78m m 60m 54m 48m 4m 36m m 66m 60m 54m 48m 4m 36m Working Range (m) Working Range (m) ifting eight Working Range under FJ ifting eight Working Range under FJ Operating Operating Condition (Jib offset is 0 ) Condition (Jib offset is 0 ) 57 58

31 SANY Crawler Crane SCC5000A Fixed Jib oad Chart ( Jib Offset 0 ) Fixed Jib oad Chart ( Jib Offset 0 ) (Boom 36-0m, Fixed Jib m, offset is 0, rear counterweight of basic machine 80t, central counterweight 40t) (Boom 36-0m, Fixed Jib m, offset is 0, rear counterweight of basic machine 80t, central counterweight 40t) Boom(m) Boom(m) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy Boom(m) Boom(m) Ratio Ratio. The actual hoisting capacity of the crane is a value that the rated value in the table minus. The rated load in the table is the value under the condition that the non-traveling heavy 59 60

32 Version:05.0

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