How to Define Your Systems and Assets to Support Reliability. How to Define Your Failure Reporting Codes to Support Reliability
|
|
- Clarence Osborne
- 5 years ago
- Views:
Transcription
1 BACKFED RELIABILITY
2 How to Define Your Systems and Assets to Support Reliability How to Define Your Failure Reporting Codes to Support Reliability How to Generate Risk Prioritization Numbers (RPN) from Historic Failure Data How to Utilize RPN s to Identify and Prioritize the Most Impactful Work
3 Associate Director Maintenance Systems Greater Toronto Airport Authority Scott has 38 years experience in the aviation/airports industry where he has touched on almost all facets of the business from Professional Pilot, to Regulator and is currently the Associate Director Maintenance Systems in the Facilities Department with the Greater Toronto Airports Authority.
4 Associate Director Maintenance Systems Greater Toronto Airport Authority Scott s team is finalizing the transition from a Home Grown CMMS to Maximo (V) 7.6. From the beginning, we have been looking to have Maximo pave the way for us to be able to leverage our data and information in order to make better decisions on our assets towards the goal of achieving a maintenance program with its foundations anchored in Reliability Centered Maintenance principles.
5 Director of EAM Services EDI Tim has worked on EAM Implementations in multiple industries for over 20 years. Prior to joining EDI, Tim served as Sr. Associate Director of Maintenance Reliability for a multinational manufacturer with more than 47,000 employees. Since 1993, Tim has been a leading advocate and innovator in the world of asset management and reliability.
6
7
8 Experts in Maximo implementations in asset intensive process environments Assessment, consulting, and solution delivery from Concept to Go-Live Services delivered worldwide across multiple industries Developers of several Maximo addons and industry-centric solutions
9 To keep assets performing their function? To minimize risk to the business?
10 Previous Risk Adverse Failure Prevention Response to Failure PM Costs driven by maintenance Future Managed Risk Failure Management Understand Failure Cause Cost controlled maintenance
11 Perception: Requires Significant Effort to: 1. Collect Data 2. Analyze Data 3. Develop Mitigation Strategies 4. Implement Mitigation Strategies No Obvious Place to Start!
12 Perception: Translation to Management: Requires Significant Effort to: Requires Significant Money 1. Collect Data Difficult to Determine 2. Analyze Data Specific ROI and Payback 3. Develop Mitigation at Start Strategies 4. Implement Mitigation Strategies No Obvious Place to Start!
13 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work This is the Backfed Part!
14 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work *No Effort Intensive Wide-Reaching Initiatives or Studies to Implement!
15 To achieve RCM, it is critical to understand the requirements of an asset and how it fails Failure is simply the inability of an asset to perform a required function regardless of cause Severity of Failure is based on this inability not on the component failure that caused it Understanding Asset Capability is the First Requirement for Achieving Reliability
16 Required function To be capable of avoid subjective and nebulous descriptions i.e. effective, proper, quality Functional Failure A particular way in which failures occur, independent of the reason or cause for the failure, often referred to as the problem. Functional Failure description starts with the words Incapable of (required function)
17 Failure Mode Specific events or conditions related to a piece of equipment or a component that lead to a functional failure. (i.e. loss of power, broken coupling, isolation valve closed) Failure Code A set of codes used to document a problem (functional failure), the cause for the failure (failure mode), and the remedy applied to correct the failure, these codes are commonly referred to as PCRs
18 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work
19 For Any Element of a System, You Should Be Able To Easily: Identify the Function(s) the Element Supports Identify Where The Element Is Installed; What It Is Connected To Identify If The Element is Repaired, Replaced, Calibrated, etc.
20 Minimum Requirements of Location Hierarchy: Establish Function-based Location Hierarchy Establish Clear and Consistent Definition of An Asset (vs. System or Component) Maintain 1:1 Relationship Between Asset and Location Capture Appropriate Attribution on Location, Asset and Spare Part Records
21 Collect/Cleanse Data Using SCBDs as Your Guide Apply Definitions Above Along With Physical Structure (P&IDs, for example) to Build System Classification and Boundary Diagrams (SCBDs) for Each System Identify All Applicable Functional Systems Establish Definitions for Systems (Locations), Assets and Components (Items)
22 Air Handler System (AHS) Chilled Water Hot Water FE TE FE PE TE Outside Air Primary Filter Reclaim Coil Dampers Reclaim Pump FE Economizer Motor Filter Bank TE Cooling Coil Air Box Heating Coil Reheat Coil Supply Fan Supply Air Air Box Reheat Coil Motor Air Box Reheat Coil Exhaust Fan Exhaust Fan FE FE Return Fan Reclaim Coil Return Air
23 LOCATION ASSET ITEM CORP HQ BLDG 1 HVAC Name/Identifier CORPHQ B01 B01301 Description Corporate Headquarters Building 1 HVAC System AHS B Air Handler System 1 AHU B AHU01 Air Handler Unit 1 Exhaust Fan Exhaust Flow Exhaust Pressure Air Box AHU Exhaust Fan Flow Sensor VAV Box Supply Fan Return Fan Cooling Coil Heating Coil Cont Valve Cont Valve Reheat Coil Damper Cont Valve # P P P P P P B EF01 # B FE01 # B PE01 B AB01 # Reheat Coil Damper Control Valve PACE Air Handler Supply Fan Return Fan Cooling Coil Heating Coil Cont Valve Cont Valve Etc. Exhaust Fan Serving Room 2301 Exhaust Fan Exhausted Air Flow Room 2301 Air Flow Sensor Supply Air Pressure Etc. VAV Box Serving Room 1439 VAV Box Reheat Coil Damper Control Valve Etc.
24 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work
25 Define Failure It must have a direct relationship to business risk Define Risk of Failure Objective impact of failure to business Measuring Failure Relationship of Problem and Severity Detectability Relationship to the Cause
26 Common Issues with Failure Codes Problems are Causes and Causes are Remedies Problems don t correlate with severity of failure Remedies are single word instead of action description
27 Common Issues with Failure Codes Problems are Causes and Causes are Remedies Problems don t correlate with severity of failure Remedies are single word instead of action description Objectives for Failure Codes Problem and Failure should be synonymous Failures should be at a system level Cause should identify component Remedy should be action performed on component
28 Use This Problem Inability to supply air at pressure set point Cause Primary filter Remedy Replaced primary filters Avoid This Filter plugged Primary filter loaded Replaced This strategy puts Severity on the Problem And detectability on the Cause
29 Most EAMs Have Ability To Create Multiple Problem, Cause, Remedy Hierarchies Associate These Hierarchies to Locations and Assets Capture Problem, Cause and Remedy on Work Order During Work Identification, Planning, Execution or Review
30 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work
31 The purpose for the RPN is for calculating potential risk in FMEAs on functional failures first to determine if variation exists, and then causes so the appropriate maintenance strategy is deployed * Note: Cause RPNs are calculated only if there is variation on the functional failure
32 The common application for determining risk is the RPN (Risk Priority Number) To understand the application of the RPN, it is necessary to understand the differences between problem, cause, and remedy
33 When the RPN is calculated on the functional failure, there can be a history of many causes (failure modes) resulting in the same functional failure. It is common to apply an RPN for each cause relating to a functional failure when performing the FMEA
34 In the Backfed process, the RPN is calculated on post failures rather than on projected failures as in the FMEA The RPN is calculated by first assigning values to these three components of risk Severity What is the impact of the failure to the business Occurrence How frequently has this failure occurred Detectability Is the failure detectable prior to failure
35 Rank Description Severity The worst case consequences of the failure mode Personnel Injury or Illness 10 Severe Fatality Environmental Impact Long term (5 years or more) environmental damage; clean up requiring >$1 million dollars to correct or in penalties Equip Loss & Penalty Loss Greater than $25K in damages Function Downtime Greater than one day 7 Major one injuries or illnesses requiring hospitalization or > one OSHA recordable injury Long term (1-5 years) environmental damage; clean up requiring >$250K -$1 million to correct or in penalties $10K to $25K in damages One day to one shift 5 Moderate One OSHA recordable injury or illness Short term (up to 1 year) environmental damage; clean up requiring >$100K to $250K to correct or in penalties $5K to $10K in damages One shift to two hours 3 Minor One minor (first aid classification) injury or illness Minor environmental damage readily restored or requiring $1K - $100K to correct or in penalties $1K to $5K in damages One hour to two hours 1 Insignificant No injury or illness Minor environmental damage readily restored or requiring <$1K to correct or in penalties Less than $1K in damages Less than one hour
36 Rank Descrip -tion The worst case consequences of the failure mode Personnel Injury or Illness 10 Severe Fatality 7 Major one injuries or illnesses requiring hospitalization or > one OSHA recordable injury Environmental Impact Long term (5 years or more) environmental damage; clean up requiring >$1 million dollars to correct or in penalties Long term (1-5 years) environmental damage; clean up requiring >$250K -$1 million to correct or in penalties Equip Loss & Penalty Loss Greater than $25K in damages $10K to $25K in damages Function Downtime Greater than one day One day to one shift
37 Rank Description 5 Moderate 3 Minor The worst case consequences of the failure mode Personnel Injury or Illness One OSHA recordable injury or illness One minor (first aid classificati on) injury or illness Environmental Impact Short term (up to 1 year) environmental damage; clean up requiring >$100K to $250K to correct or in penalties Minor environmental damage readily restored or requiring $1K - $100K to correct or in penalties Equip Loss & Penalty Loss $5K to $10K in damages $1K to $5K in damages Function Downtime One shift to two hours One hour to two hours
38 Rank The worst case consequences of the failure mode Description 1 Insignificant Personnel Injury or Illness No injury or illness Environmental Impact Minor environmental damage readily restored or requiring <$1K to correct or in penalties Equip Loss & Penalty Loss Less than $1K in damages Function Downtime Less than one hour
39 Detection The ability of current controls to identify the failure mode prior to failure Rank Description % Uncertain 7 Remote Chance the current controls will discover the event prior to the consequences Existing controls cannot detect the failure. No controls are in place Remote chance the controls will detect the failure. A control may be in place, but is untested or unreliable 5 Moderate A moderate chance that the control will detect the failure 3 High Very likely that the control will detect the failure 1 Very High The control will detect the failure in almost every instance
40 The ability of current controls to identify the failure mode prior to failure Rank 10 Description 100% Uncertain Chance the current controls will discover the event prior to the consequences Existing controls cannot detect the failure. No controls are in place 7 Remote 5 Moderate Remote chance the controls will detect the failure. A control may be in place, but is untested or unreliable A moderate chance that the control will detect the failure
41 The ability of current controls to identify the failure mode prior to failure Rank Description Chance the current controls will discover the event prior to the consequences 3 High Very likely that the control will detect the failure 1 Very High The control will detect the failure in almost every instance
42 Occurrence The occurrence of the failure mode (with current controls in place) Rank Description Likelihood 10 Frequent Failure is almost inevitable. Consistent failure observed. Frequency of failure mode over the expected life of the system is closest to*: 4 or more 7 Likely 5 Occasional 3 Unlikely Failure is likely and will occur in most circumstances. Repeated failures observed. Failure is probable at some time and has been observed. 2 Failure could occur at some time. Only isolated incidents observed Remote Failure is extremely unlikely, no history of failure. 0 * =(# of failures since the system was installed/years the system has been installed)*expected life of the system
43 The occurrence of the failure mode (with current controls in place) Rank Description Likelihood 10 Frequent 7 Likely Failure is almost inevitable. Consistent failure observed. Failure is likely and will occur in most circumstances. Repeated failures observed. Frequency of failure mode over the expected life of the system is closest to*: 4 or more 3 * =(# of failures since the system was installed/years the system has been installed)*expected life of the system
44 The occurrence of the failure mode (with current controls in place) Rank Description Likelihood 5 Occasional 3 Unlikely 1 Remote Failure is probable at some time and has been observed. Failure could occur at some time. Only isolated incidents observed. Failure is extremely unlikely, no history of failure. * =(# of failures since the system was installed/years the system has been installed)*expected life of the system Frequency of failure mode over the expected life of the system is closest to*: 2 1 0
45 Once each of the components of risk have been assigned a value, these values are multiplied together to create the RPN Severity x Occurrence x Detectability = RPN The RCM standard for the RPN threshold is 200. However any time Severity is a level 10 there should be an investigation Unlike in the FMEA, Detectability is determined on whether failure can be predicted prior to failure rather than after
46 Add Table to Assets and Locations That Allows You ToStore: Severity Rating of Each Possible Problem Detectability Rating of Each Possible Cause Occurrence Rating of Each Possible Problem* Risk Priority Number of Each Possible Problem* Aggregated Risk Priority Number for Asset or Location* (*calculated see next slide)
47 Add Automation Scripts to Automatically Calculate and Update the Following Attributes from Historical Data: Occurrence Risk Priority Numbers for Specific Problems Aggregated Risk Priority Numbers for Assets and Locations
48 1. Establish Functional Systems 2. Define Functional Failure Codes 3. Calculate RPNs for Failures 5. Execute Projects 4. Utilize RPNs to Identify Work
49 Pareto Chart on Schedule Impacting Issues Maximo identifies the highest risk issues based on the use of the PCRs and occurrence of failure Total Issues to >300 RPN Issues by Month Maximo will monitor the effectiveness of the CAPA and the issue will move down Pareto Chart accordingly All Issues are tracked by Month and compared against number of issues with RPN > 300 xxxx Xxxx Xxxx Xxxx Xxxx Xxxx Xxxx xxxx Reliability Tactical Implementation Plan (TIP) CAPAs approved will be planned into CE work orders and KPI will track % complete of project RCA is performed on > 300 issues and CAPA developed. KPI is developed to trend known risk against projected post CAPA risk xx xx xx xx xx xx xx >300 RPN Issues to Root Cause Identified by Month
50 Create Reports and KPIs to Enable the Continuous RCM Evaluation Process: Pareto for Highest Risk Issues Across Organization KPI for Percentage of Issues That Are Greater Than a Threshold RPN KPI for Tracking Progress of Approved CAPA Work Orders
51 Removing emotion from risk The importance of separating subjective from objective Using the RPN on post failures The role of the issues log is it in the EAM? Using the PCRs to assign the RPN
52 Common Pitfalls : Trying to approve adequate staffing for full RCM Program Too many processes, analysis, failure classes, etc Digging too deep, not staying with reasonable and likely Not achieving proper client buy-in
53 Ingredients for Success: Create a system that all personnel will use to capture issues (Functional Failures) Utilize current staffing and concentrate on one phase at a time 3 5 failure classes at a maximum to start Concentrate only on the KBAs (known bad actors) Perform road shows let the client know what you re doing
54 (727)
CHAPTER 4 FMECA METHODOLOGY
CHAPTER 4 FMECA METHODOLOGY 4-1. Methodology moving into Criticality Analysis The FMECA is composed of two separate analyses, the FMEA and the Criticality Analysis (CA). The FMEA must be completed prior
More informationReliability Engineering. Module 3. Proactive Techniques - Definitions
Reliability Engineering Module 3 1 Proactive Techniques - Definitions Functional Failure: The inability of an asset to meet a desired standard of performance. Failure Cause: The circumstances during design,
More informationDATA ITEM DESCRIPTION Title: Failure Modes, Effects, and Criticality Analysis Report
DATA ITEM DESCRIPTION Title: Failure Modes, Effects, and Criticality Analysis Report Number: Approval Date: 20160106 AMSC Number: N9616 Limitation: No DTIC Applicable: Yes GIDEP Applicable: Yes Defense
More informationAnalysis of Instrumentation Failure Data
Analysis of Instrumentation Failure Data A structured approach Standards Certification Education & Training Publishing Conferences & Exhibits Matthew F. (Matt) Murphy Senior Consultant, DuPont Engineering
More informationUnderstanding safety life cycles
Understanding safety life cycles IEC/EN 61508 is the basis for the specification, design, and operation of safety instrumented systems (SIS) Fast Forward: IEC/EN 61508 standards need to be implemented
More informationDetermining Occurrence in FMEA Using Hazard Function
Determining Occurrence in FMEA Using Hazard Function Hazem J. Smadi Abstract FMEA has been used for several years and proved its efficiency for system s risk analysis due to failures. Risk priority number
More informationLECTURE 3 MAINTENANCE DECISION MAKING STRATEGIES (RELIABILITY CENTERED MAINTENANCE)
LECTURE 3 MAINTENANCE DECISION MAKING STRATEGIES (RELIABILITY CENTERED MAINTENANCE) Politecnico di Milano, Italy piero.baraldi@polimi.it 1 Types of maintenance approaches Intervention Unplanned Planned
More informationPhase B: Parameter Level Design
Phase B: Parameter Level Design 1 FMEA A chart describing the ways in which the product may fail, the impact, and what has been done to alleviate any problems. Measure of the inability to achieve overall
More informationChapter 5: Methods and Philosophy of Statistical Process Control
Chapter 5: Methods and Philosophy of Statistical Process Control Learning Outcomes After careful study of this chapter You should be able to: Understand chance and assignable causes of variation, Explain
More informationFederal Aviation Administration Safety & Human Factors Analysis of a Wake Vortex Mitigation Display System
Safety & Human Factors Analysis of a Wake Vortex Mitigation Display System Presented to: EUROCONTROL Safety R&D Seminar By: Dino Piccione Date: October 23, 2008 Project Objectives Forge a link between
More informationFMEA- FA I L U R E M O D E & E F F E C T A N A LY S I S. PRESENTED BY: AJITH FRANCIS
FMEA- FA I L U R E M O D E & E F F E C T A N A LY S I S. PRESENTED BY: AJITH FRANCIS 1 OBJECTIVES What is FMEA? Why is an FMEA important? History of FMEA Benefits of FMEA Limitations of FMEA How to conduct
More informationThe Path to LUBRICATION EXCELLENCE
The Path to LUBRICATION EXCELLENCE TABLE OF CONTENTS CHAPTER 3 Traditional Time-Based Lubrication CHAPTER 1 When Bearings Fail Prematurely CHAPTER 2 The Challenge For Maintenance Professionals CHAPTER
More informationSelecting Maintenance Tactics Section 4
ARE 24 Facilities Maintenance Management Prepared By: KAMAL A. BOGES # 2321 November 2 nd, 2003 Selecting Maintenance Tactics Section 4 Uptime Strategies for Excellence in Maintenance Management By: John
More informationReliability engineering is the study of the causes, distribution and prediction of failure.
Reliability engineering: Reliability is the probability that a system or component will perform without failure for a specified period of time under specified operating conditions. Reliability engineering
More informationThe Criticality of Cooling
Reliability Solutions White Paper January 2016 The Criticality of Cooling Utilities, power plants, and manufacturing facilities all make use of cooling towers for critical heat transfer needs. By cycling
More informationManaging for Liability Avoidance. (c) Lewis Bass
Managing for Liability Avoidance (c) Lewis Bass 2005 1 Staying Safe in an Automated World Keys to Automation Safety and Liability Avoidance Presented by: Lewis Bass, P.E. Mechanical, Industrial and Safety
More informationCASE STUDY. Compressed Air Control System. Industry. Application. Background. Challenge. Results. Automotive Assembly
Compressed Air Control System Industry Automotive Assembly Application Savigent Platform and Industrial Compressed Air Systems Background This automotive assembly plant was using over 40,000 kilowatt hours
More informationEmploy The Risk Management Process During Mission Planning
Employ The Risk Management Process During Mission Planning TSG 154-6465 Task(s) TASK NUMBER TASK TITLE Taught or 154-385-6465 Employ The Risk Management Process During Mission Planning Supported Task(s)
More informationMonitoring transformers with infrared cameras
APPLICATION NOTE Monitoring transformers with infrared cameras Most transformers are cooled by either oil or air while operating at temperatures much higher than ambient. In fact, operating temperatures
More informationCOMPLETION OF PROCEDURE ASSESSMENT FORM (COSHH RELATED) GUIDANCE NOTES (Version 3)
COMPLETION OF PROCEDURE ASSESSMENT FORM (COSHH RELATED) GUIDANCE NOTES (Version 3) The following guidance notes accompany the College Procedure Assessment form (COSHH-related). Please complete all applicable
More informationHazard Assessment & Control. Faculty of Veterinary Medicine
Hazard Assessment & Control Faculty of Veterinary Medicine Emergency Evacuation In the event of an emergency Primary exit is to the. Secondary exit is to the. Assembly point is at. Campus Security Emergency
More informationCASE STUDY ON RISK ASSESSMENTS FOR CROSS CONTAMINATION. Stephanie Wilkins, PE EMA Workshop June 2017
CASE STUDY ON RISK ASSESSMENTS FOR CROSS CONTAMINATION Stephanie Wilkins, PE EMA Workshop 20-21 June 2017 Objectives How the process is embedded into the QMS Case study to show: Use of data to assess occurrence
More informationQuestions & Answers About the Operate within Operate within IROLs Standard
Index: Introduction to Standard...3 Expansion on Definitions...5 Questions and Answers...9 Who needs to comply with this standard?...9 When does compliance with this standard start?...10 For a System Operator
More informationSharing practice: OEM prescribed maintenance. Peter Kohler / Andy Webb
Sharing practice: OEM prescribed maintenance Peter Kohler / Andy Webb Overview 1. OEM introduction 2. OEM maintenance: pros and cons 3. OEM maintenance: key message 4. Tools to help 5. Example 6. Takeaway
More informationApplication of FMCA as a Tool for Risk Assessment
Application of FMCA as a Tool for Risk Assessment Carl A. Anderson; Robert P. Cogdill; and James K. Drennen, III IFPAC 0 January 007 Baltimore, MD Outline Introduction PAT Process Role of risk assessment
More informationHazard Identification
Hazard Identification Bureau of Workers Comp PA Training for Health & Safety (PATHS) PPT-072-01 1 Hazard Detection & Inspection What is a hazard? What should I look for? How do I perform the inspection?
More informationNotes on Risk Analysis
Notes on Risk Analysis MAXIMIZING THE CHANCES OF SUCCESS AERO 401 D. B. KANIPE MARCH, 2016 Focus of Design process Design of Spacecraft Getting the design to work as planned Accomplishing the mission objectives
More informationIntroduction. Seafood HACCP Alliance Training Course 8-1
Seafood HACCP Alliance Training Course 8-1 Introduction Welcome to Module 8. In this Module we'll learn about the 4th Principle of HACCP Monitoring. In the last module we learned how to set critical limits
More informationSafety-Critical Systems
Software Testing & Analysis (F22ST3) Safety-Critical Systems Andrew Ireland School of Mathematical and Computer Science Heriot-Watt University Edinburgh Software Testing & Analysis (F22ST3) 2 What Are
More informationSafety Critical Systems
Safety Critical Systems Mostly from: Douglass, Doing Hard Time, developing Real-Time Systems with UML, Objects, Frameworks And Patterns, Addison-Wesley. ISBN 0-201-49837-5 1 Definitions channel a set of
More informationProcedure: Work health and safety hazard management
Procedure: Work health and safety hazard management Purpose This procedure describes how the Australian National University (ANU) manages Work Health Safety hazards for the health, safety, rehabilitation
More informationSafety assessments for Aerodromes (Chapter 3 of the PANS-Aerodromes, 1 st ed)
Safety assessments for Aerodromes (Chapter 3 of the PANS-Aerodromes, 1 st ed) ICAO MID Seminar on Aerodrome Operational Procedures (PANS-Aerodromes) Cairo, November 2017 Avner Shilo, Technical officer
More information2600T Series Pressure Transmitters Plugged Impulse Line Detection Diagnostic. Pressure Measurement Engineered solutions for all applications
Application Description AG/266PILD-EN Rev. C 2600T Series Pressure Transmitters Plugged Impulse Line Detection Diagnostic Pressure Measurement Engineered solutions for all applications Increase plant productivity
More informationUsing Reliability Centred Maintenance (RCM) to determine which automated monitoring systems to install to new and existing equipment
Using Reliability Centred Maintenance (RCM) to determine which automated monitoring systems to install to new and existing equipment CHRIS JAMES RELIABILITY MANAGEMENT LTD Cairo, November 2018 The rate
More informationThe WIRTGEN GROUP User Magazine // N o 05. WIRTGEN GROUP solutions for automation and process optimization: On the leading edge
RoadNewsfor new roads The WIRTGEN GROUP User Magazine // N o 05 WIRTGEN GROUP solutions for automation and process optimization: On the leading edge 34 // TOP FEATURE RECYCLING JOB IN DENMARK // 35 The
More informationBiomedical Laboratory: Its Safety and Risk Management
Biomedical Science Letters 2017, 23(3): 155~160 https://doi.org/10.15616/bsl.2017.23.3.155 eissn : 2288-7415 Review Biomedical Laboratory: Its Safety and Risk Management Tin Tun Singapore Association for
More informationCOMMON MISUNDERSTANDINGS ABOUT THE PRACTICAL APPLICATION OF IEC 61508
COMMON MISUNDERSTANDINGS ABOUT THE PRACTICAL APPLICATION OF IEC 61508 Helen Pearce, James Catmur and Geoff Stevens The use of IEC 61508 for determination of the Safety Integrity Level (SIL) of Safety Interlock
More informationReliability Assessment of the Whistler Propane Vaporizers
Reliability Assessment of the Whistler Propane Vaporizers Prepared for: Terasen & Fransen Engineering Prepared by: ClearSky Risk Management Inc. 815 23 rd Ave East Vancouver, BC V6B 5Z3 Phone: 604.899.1470
More informationSYSTEM SAFETY REQUIREMENTS
1 (13) SYSTEM SAFETY REQUIREMENTS Diving Equipment 2 (13) Contents 1 SYSTEM SAFETY REQUIREMENTS... 2 1.1 GENERAL INFORMATION... 2 1.2 ABBREVIATIONS... 2 1.3 NORMATIVE REFERENCES... 2 1.4 DOCUMENT REFERENCES...
More informationTEMPLE UNIVERSITY ENVIRONMENTAL HEALTH AND RADIATION SAFETY
Page 1 of 9 ISSUED: 5/00 REVISED: 08/06 Introduction Purpose: In accordance with applicable regulations and Temple University, this policy was developed to minimize exposure to Ethylene Oxide. Applicability
More informationJob Hazard Analysis (JHA) What is Job Hazard Analysis (JHA)?
Job Hazard Analysis (JHA) How to Analyze Health & Safety Hazards at your worksite Michael Hall, Director CA EH+S TRAINING CENTER 1 What is Job Hazard Analysis (JHA)? It is a method for systematically identifying
More informationPSM TRAINING COURSES. Courses can be conducted in multi-languages
Courses can be conducted in multi-languages One set of hardcopy course notes will be sent to client for printing and distribution to course participants. The courses will be held at the client s training
More informationFailure Modes And Effects Analysis Fmea Tool
We have made it easy for you to find a PDF Ebooks without any digging. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with failure modes and effects
More informationModule No. # 04 Lecture No. # 3.1 Case studies (continued) (Refer Slide Time: 00:10)
Health, Safety and Environmental Management in Petroleum and offshore Engineering Prof. Dr. Srinivasan Chandrasekaran Department of Ocean Engineering Indian Institute of Technology, Madras Module No. #
More informationAdvanced Test Equipment Rentals ATEC (2832) OMS 600
Established 1981 Advanced Test Equipment Rentals www.atecorp.com 800-404-ATEC (2832) OMS 600 Continuous partial discharge monitoring system for power generators and electrical motors Condition monitoring
More informationParam Express. Key Activities Concluded. Watch Out For
Param Express Key Activities Concluded One Workshop conducted form 20 th to 23 rd Feb 2018 at Mumbai, to incorporate the recommendation of reliability expert. Core maintenance work started for next set
More informationAeronautical studies and Safety Assessment
Aerodrome Safeguarding Workshop Cairo, 4 6 Dec. 2017 Aeronautical studies and Safety Assessment Nawal A. Abdel Hady ICAO MID Regional Office, Aerodrome and Ground Aids (AGA) Expert References ICAO SARPS
More informationThe Best Use of Lockout/Tagout and Control Reliable Circuits
Session No. 565 The Best Use of Lockout/Tagout and Control Reliable Circuits Introduction L. Tyson Ross, P.E., C.S.P. Principal LJB Inc. Dayton, Ohio Anyone involved in the design, installation, operation,
More informationAccident Investigation and Hazard Analysis
Accident Investigation and Hazard Analysis June 18, 2015 Objectives: Accident Investigation Define accidents Review why accident investigations are important Review the purpose of accident investigations
More informationPressure Gauge Failure Causes Release
Pressure Gauge Failure Causes Release Lessons Learned Volume 04 Issue 02 2004 USW Pressure Gauge Failure Causes Release Purpose To conduct a small group lessons learned activity to share information gained
More informationSafety Risk Assessment Worksheet Title of Risk Assessment Risk Assessment Performed By: Date: Department:
Title of Risk Assessment Risk Assessment Performed By: Date: Department: Choose the appropriate type of change from the list below: Revision To Existing New Choose the appropriate system/task from the
More informationA New Approach! Analyzing and Preventing Slips in the Workplace
A New Approach! Analyzing and Preventing Slips in the Workplace Public Services Health and Safety Association - Michael Atkinson - Education Team There is No Single Answer Find the real causes! In Slip
More informationIns$tu$onalize Reliability Improvement
Ins$tu$onalize Reliability Improvement Jason Ballen$ne ARMS Reliability Produced by: Supported by: ABC Group the typical RCM story 12 Global factory loca4ons SAP since 2005, mostly legacy imports RCM project
More informationa. identify hazardous conditions and potential accidents; b. provide information with which effective control measures can be established;
APPENDIX 2 TO ANNEX E TO SECTION 13 JOB HAZARD ANALYSIS PROCESS 1. The JHA process is an excellent starting point to evaluate the actual way a job is performed. This process may identify specific improvements
More informationHazard Recognition. Leader s Guide and Quiz
Hazard Recognition Leader s Guide and Quiz 4831 INTRODUCTION TO THE PROGRAM Structure and Organization Information in this program is presented in a definite order so that employees will see the relationships
More informationHS329 Risk Management Procedure
HS329 Risk Management Procedure Work Health and Safety Act 2011 Policy hierarchy link Work Health and Safety Regulation 2011 Work Health and Safety Policy Code of Practice How to Manage Work Health and
More informationRaw Material Spill. Lessons Learned. Volume 05 Issue USW
Raw Material Spill Lessons Learned Volume 05 Issue 14 2005 USW Raw Material Spill Purpose To conduct a small group lessons learned activity to share information gained from incident investigations. To
More informationChallenges in Ship Design to Maintain Thrusters inside Ship
DYNAMIC POSITIONING CONFERENCE October 9-10, 2012 Thrusters Challenges in Ship Design to Maintain Thrusters inside Ship Tom Nylund and Timo Rintala Beacon Finland 1 DP Conference - Challenges in Ship Design
More informationExercise Quality Management
Quality Management Prof Schmitt Exercise 09 Exercise Quality Management 09 Failure Mode and Effects Analysis Dipl-Ing Dipl-Wirt Ing Michael Vorspel-Rüter Dipl-Ing Dipl-Wirt Ing Michael Vorspel-Rüter Group
More informationScrum Portfolio jumshat.com
Scrum Portfolio jumshat.com SCRUM is an iterative and incremental agile framework for managing complex projects. A scrum (short for scrummage) is a method of restarting play in rugby football. SCRUM Scrum
More informationCase Study: Expanding Your Bank Brand with an Off-Premise ATM Partnership
Case Study: Expanding Your Bank Brand with an Off-Premise ATM Partnership Steve Karp, Senior Vice President, SunTrust Enterprise Payments Strategy November 3, 2011 Today s Discussion 1. About SunTrust
More informationFlammability Chart. Gas Formula Ignition
Leak Detection 101 Investigating a leak is simplified if you know the basics. By J. Scott Kleppe Sensit (J and N Enterprises, Inc.) Every day new gas services are added to provide economical energy to
More informationRISK ASSESSMENT FORM Project / Work Description: Handling of furniture.
Department & Exact Location Of The Work Performed: RISK ASSESSMENT FORM Project / Work Description: Handling of furniture. Risk Assessment Team (Name/s): Date Conducted: Approved By Supervisor / Reporting
More informationLeader s Guide ERI Safety Videos
1717 SAFE ELECTRICAL WORK PRACTICES & THE 2018 NFPA 70E Leader s Guide ERI Safety Videos SAFE ELECTRICAL WORK PRACTICES & THE 2018 NFPA 70E This easy-to-use Leader s Guide is provided to assist in conducting
More informationMarine Risk Assessment
Marine Risk Assessment Waraporn Srimoon (B.Sc., M.Sc.).) 10 December 2007 What is Risk assessment? Risk assessment is a review as to acceptability of risk based on comparison with risk standards or criteria,
More informationFailure Mode and Effect Analysis (FMEA) for a DMLC Tracking System
Failure Mode and Effect Analysis (FMEA) for a DMLC Tracking System Amit Sawant 1, Sonja Dieterich 1, Michelle Svatos 2 and Paul Keall 1 1 Stanford University, Stanford, CA 2 Varian Medical Systems, Palo
More informationIncorrect Relief Valve Material Causes Release
Incorrect Relief Valve Material Causes Release Lessons Learned Volume 04 Issue 18 2004 USW Purpose Incorrect Relief Valve Material Causes Release To conduct a small group lessons learned activity to share
More informationWorking Alone. Latest revised date: October 26, 2011 Page 1 of 7 Prepared by: Department of Health & Safety S-014
Working Alone Latest revised date: October 26, 2011 Page 1 of 7 1.0 Introduction Memorial will establish specific practices and procedures to minimize the risks of injury or violence to staff, faculty,
More informationEmerging Crash Trend Analysis. Mark Logan Department of Main Roads, Queensland. Patrick McShane Queensland Transport
Emerging Crash Trend Analysis Mark Logan Department of Main Roads, Queensland Patrick McShane Queensland Transport The authors would like to acknowledge the assistance of Queensland Transport's Data Analysis
More informationPRO-ROD TM COILED ROD. Reduce Maintenance Increase Production Enhance Profit
PRO-ROD TM COILED ROD Reduce Maintenance Increase Production Enhance Profit DOVER ARTIFICIAL LIFT Elevating the Potential of Artificial Lift Production. Dover Artificial Lift, part of Dover Energy, offers
More informationRisk Management Qualitatively on Railway Signal System
, pp. 113-117 The Korean Society for Railway Ya-dong Zhang* and Jin Guo** Abstract Risk management is an important part of system assurance and it is widely used in safety-related system. Railway signal
More informationOperator Exposed to Chlorine Gas
Operator Exposed to Chlorine Gas Lessons Learned Volume 04 Issue 29 2004 USW Operator Exposed to Chlorine Gas Purpose To conduct a small group lessons learned activity to share information gained from
More informationA study on the relation between safety analysis process and system engineering process of train control system
A study on the relation between safety analysis process and system engineering process of train control system Abstract - In this paper, the relationship between system engineering lifecycle and safety
More informationBSR GPTC Z TR GM References and Reporting Page 1 of 8
Page 1 of 8 PRIMARY: 192.605 SECONDARY: 191.23 PURPOSE: Review guide material added by TR 2009-17 to 5.1(e) and consider restructuring the guide material under 192.605 as discussed further below. ORIGIN/RATIONALE
More informationPIQCS HACCP Minimum Certification Standards
PIQCS HACCP Minimum Certification Standards In the EU, requirements for the hygiene of food is laid down in Regulation (EC) 852/2004. This regulation establishes general hygiene procedures for food at
More informationIt s Just Calibration How Hard Can It Be?
It s Just Calibration How Hard Can it Be? Deever Bradley, P.E. Environmental Resources Management Bart Leininger, P.E. Principal Ashworth Leininger Group Camarillo, CA 4/3/18 Page 1 Objectives Proper instrument
More informationEnergy Control. Suite 2A, 55 Frid Street Hamilton, ON L8P 4M3 office: cell:
Energy Control Suite 2A, 55 Frid Street Hamilton, ON L8P 4M3 office: 905.577.0303 cell: 905.977.0210 consultant@staffaid.ca www.staffaid.com Safety, Energy Control, Power Lockout & Function Test Procedures
More informationTHE DELIVERY OF GAS SUPPLY
GAS ASSIST INJECTION MOLDING THE DELIVERY OF GAS SUPPLY April 2010 www.bauerptg.com THE DELIVERY OF GAS SUPPLY Gas assist requires a source of high-pressure nitrogen gas that can be controlled and delivered
More informationSolenoid Valves used in Safety Instrumented Systems
I&M V9629R1 Solenoid Valves used in Safety Instrumented Systems Operating Manual in accordance with IEC 61508 ASCO Valves Page 1 of 7 Table of Contents 1 Introduction...3 1.1 Terms and Abbreviations...3
More information2018 NFPA 70E Significant Changes 7/27/2017. EFCOG Electrical Safety Task Group Workshop, July 2017
Significant Changes EFCOG Electrical Safety Task Group Workshop, July 2017 Appreciation Thanks to: Paul Dobrowsky creating the base PPT program Chair, Dave Dini for leading the Committee through the process
More informationLarge Valve Causes Back Injury
Large Valve Causes Back Injury Lessons Learned Volume 03 Issue 03 2004 USW Large Valve Causes Back Injury Purpose To conduct a small group lessons learned activity to share information gained from incident
More informationStudent Population Projections By Residence. School Year 2016/2017 Report Projections 2017/ /27. Prepared by:
Student Population Projections By Residence School Year 2016/2017 Report Projections 2017/18 2026/27 Prepared by: Revised October 31, 2016 Los Gatos Union School District TABLE OF CONTENTS Introduction
More informationGolf. By Matthew Cooke. Game Like Training
Game Like Training for Golf By Matthew Cooke Game Like Training @gltgolf @gltraininggolf Introduction In this quick start guide we dive a little deeper into what it means to train in a Game Like way. Game
More informationAccident/Incident Reporting and Investigation Procedures
Accident/Incident Reporting and Investigation Procedures Policy reference Workplace Health and Safety Policy Procedure reference Workplace Health and Safety Risk Assessment Procedures Procedure It is imperative
More informationThe RCM Analyst - Beyond RCM
The RCM Analyst - Beyond RCM darylm@strategic-advantages.com About the Author: Daryl Mather was originally trained in RCM in 1991, after which he was involved in the application of the method through a
More informationThe modern, fast and easy to use risk analysis tool. Advanced Features. Using HAZID in BowTie Pro
The modern, fast and easy to use risk analysis tool Advanced Features Using HAZID in BowTie Pro Enterprise Business Centre Admiral Court Poynernook Road Aberdeen, AB11 5QX, UK Tel: +44 (0) 1224 51 50 94
More informationBusiness Plan Presentation
2019 Department of Water Resources Business Plan Presentation Wednesday, August 29, 2018 Mission To Provide Superior Water Services at an Excellent Value Vision To be widely recognized as a leader in the
More informationTo comply with the OHS Act, the responsible manager must carry out and document the following:
Owner: Manager Health, Wellbeing and Safety Last Update: 10 January 2018 Contents 1. Purpose... 1 2. Minimum Compliance Requirements... 1 3. Definitions... 2 4. Legislative requirements under the OHS Act
More informationBringing Pressure Under Control: Harnessing Control Valves for Intelligent Water Networks. A Report on Best Practice from TALIS
1 Bringing Pressure Under Control: Harnessing Control Valves for Intelligent Water Networks A Report on Best Practice from TALIS 2 Introduction For a generation focused on smart systems and big data, it
More informationDevelopment and Evolution of an Asset Management Organization
Development and Evolution of an Asset Management Organization Art Kruppenbacher Manager Asset Management October 21, 2015 About the Iberdrola Group Headquartered in Spain 109-year history 28,000 employees
More informationTEMPLE UNIVERSITY ENVIRONMENTAL HEALTH AND RADIATION SAFETY
Purpose In accordance with applicable regulations and Temple University, this policy was developed to minimize exposure to glutaraldehyde. Applicability This policy is applicable to all Temple University
More informationInstrument Craftsman Receives Caustic Burn to Ear
Instrument Craftsman Receives Caustic Burn to Ear Lessons Learned Volume 03 Issue 38 2004 USW Instrument Craftsman Receives Caustic Burn to Ear Purpose To conduct a small group lessons learned activity
More informationModel EXAxt AV550G. Averaging Oxygen Analyzer
Model EXAxt AV550G Averaging Oxygen Analyzer Oxygen Measurement and Flyash Oxygen % vs cell EMF The O2 mation, model AV550, averaging oxygen analyzer was designed with a focus Calibration 1 on practical
More informationFMEA What s the Worst That Could Happen?
FMEA What s the Worst That Could Happen? Eric Smathers, LSSBB smathere@musc.edu @ericsmathers www.linkedin.com/in/esmathers What s the worst that can happen? IMPROVE: FMEA How did this happen? What is
More informationFail Operational Controls for an Independent Metering Valve
Group 14 - System Intergration and Safety Paper 14-3 465 Fail Operational Controls for an Independent Metering Valve Michael Rannow Eaton Corporation, 7945 Wallace Rd., Eden Prairie, MN, 55347, email:
More informationESSENTIAL SAFETY RESOURCES
ESSENTIAL SAFETY RESOURCES GS-3018 HAZARD IDENTIFICATION AND RISK ASSESSMENT Originator: Safety Advisor s Signature: Type Name Approval: HSE Manager s Signature: Type Name Approval: Operations Manager
More informationsdfghjklzxcvbnmqwertyuiopasdfghjklzxcvbnmqw ertyuiopasdfghjklzxcvbnmqwertyuiopasdfghjklzx
qwertyuiopasdfghjklzxcvbnmqwertyuiopasdfghjkl DRAFT zxcvbnmqwertyuiopasdfghjklzxcvbnmqwertyuiop asdfghjklzxcvbnmqwertyuiopasdfghjklzxcvbnmq wertyuiopasdfghjklzxcvbnmqwertyuiopasdfghjklz xcvbnmqwertyuiopasdfghjklzxcvbnmqwertyuiopa
More informationTechnical vs. Process Commissioning Final Exam: Functional Performance Testing
ASHRAE www.ashrae.org. Used with permission from ASHRAE Journal, June 2014 at www.atkinsglobal.com. This article may not be copied nor distributed in either paper or digital form without ASHRAE s permission.
More informationCLEAR COLLISION LEAD EVALUATE ACT RE-OPEN KEEPING TRAFFIC MOVING. CFOATechRescue ConfJuly2013v0.1
CLEAR C L E A R COLLISION LEAD EVALUATE ACT RE-OPEN KEEPING TRAFFIC MOVING CFOATechRescue ConfJuly2013v0.1 Background 19 May 2011: First Incident Management Summit - Chaired by Minister for Roads - Review
More informationUnattended Bleeder Valve Thaws, Causing Fire
Unattended Bleeder Valve Thaws, Causing Fire Lessons Learned Volume 03 Issue 12 2004 USW Purpose Unattended Bleeder Valve Thaws, Causing Fire To conduct a small group lessons learned activity to share
More information