SAFETY AT A GLANCE. The safety performance has significantly improved over the years with:

Size: px

Start display at page:

Download "SAFETY AT A GLANCE. The safety performance has significantly improved over the years with:"

August Sanders
6 years ago
Views:

1 SAFETY AT A GLANCE Coal India has always given the highest priority towards Safety. Safety is a part of its core process as is embodied in its mission. CIL has a well defined Safety Policy and a multi-disciplinary Internal Safety Organization (ISO) in each subsidiary company including CIL to monitor its implementation. The safety performance has significantly improved over the years with: Commitment and participation by management, regulators, trade unions and employees. Well planned and conscientious safety awareness drives. Continuous training and skill up-gradation of the front line supervisors and grass root level employees. Technological advancement in mining methods and equipment. Timely assistance from the Ministry of Coal.

2 ORGANISATIONAL STRUCTURE FOR SAFETY CHAIRMAN CIL DIRECTOR (TECH.), CIL CMD, SUBSIDIARY EXECUTIVE DIRECTOR (S&R), CIL DIRECTOR (TECH.), SUBSIDIARY GM (S&R), CIL CGM/GM (S&R), SUBSIDIARY CGM/GM, AREA OFFICIALS OF ISO, CIL AREA SAFETY OFFICER AGENT/PO, GROUP OF MINES MINE MANAGER SAFETY OFFICER VENTILATION OFFICER COLLIERY ENGINEER COLLIERY SURVEYOR Administrative relation: Functional relation:

3 स रक ष एव स व स य क प रत प रत ज ञ म सत यन ष ठ स प रन ज ञ कर ह ककम स रक ष और स व स य क ल ए अप आप क समर प कर ग थ सभ स व ध न क प र वध क प कर ह यथ शक त प रयत कर ग और न क च रप स इ क ष य क प र प कर क ल ए प र रण द यक अलभव र य एव आद क र वक स कर ग म शन य क षन दक ष प र प कर ह हर स भव प रय स कर ग और म ज बझकर य परव ह वश ऐस क छ ह कर ग क जसक फ स वरप म य खद म क य र म र सहय ग ख र म पड ज य अथव खद एव उसक आसप स क ककस भ स पर क कस ह Safety and Health Pledge I solemnly pledge that I will dedicate myself to the cause of Safety and Health and will do my best to observe all statutory provisions and develop attitude and habits conducive for achieving these objectives. I will strive to do everything possible to achieve Zero Harm Potential and will not do anything willfully or negligently which may endanger myself or any of my colleagues working in the mine or damage any property of the mine and surroundings.

4 SAFETY MONITORING CIL Safety Board (At Corporate level) Tri-partite Safety Committee (At Subsidiary level) Tri-partite Safety Committee (At Area level) Safety Committee Workman Inspectors (Mining / Mechanical / Electrical) (At Mine level)

Safety Policy Operations and systems will be planned and designed to eliminate or materially reduce mining hazards.

To bring about improvement in working conditions by suitable changes in technology.

Deploy safety personnel wholly for accident prevention work.

motivation and commitment in Safety Management.

and other Safety Personnel of the mines.

effect improved safety in operations as per prevailing geo-mining conditions to prepare the mines for onset of monsoon, to

overcoming accident proneness as may be reflected through study of accident analysis, keeping priority in sensitive areas

5 Safety Policy Operations and systems will be planned and designed to eliminate or materially reduce mining hazards. Implement Statutory Rules and Regulations and strenuous efforts made for achieving superior standards of safety. To bring about improvement in working conditions by suitable changes in technology. Provide material and monetary resources needed for the smooth and efficient execution of Safety Plans. Deploy safety personnel wholly for accident prevention work. Organize appropriate forums with employees representatives for Joint consultations on safety matters and secure their motivation and commitment in Safety Management. Set up a frame work for execution of the Safety Policy and Plans through the General Managers of Areas, Agents, Managers and other Safety Personnel of the mines. Multi-level monitoring of the implementation of the Safety Plans through Internal Safety Organization at the Company level and Area Safety Officers at Area level. Prepare annual Safety Plan and long term Safety Plan at beginning of every calendar year, mine-wise and for the company, to effect improved safety in operations as per prevailing geo-mining conditions to prepare the mines for onset of monsoon, to fulfill implementation of decisions taken by Committee on Safety in Mines and Safety Conferences and to take measures for overcoming accident proneness as may be reflected through study of accident analysis, keeping priority in sensitive areas of roof-fall, haulage, explosives,dumper movement, other machinery etc. All senior executives at all levels of management, will continue to inculcate a safety consciousness and develop involvement in practicing safety towards accident prevention in their functioning. Institute continuous education, training and retraining of all employees with the emphasis laid on development of safety oriented skills. Continue efforts to improve working and living conditions and help of all the employees both in and outside the mines.

6 Average Serious Injury Average Fatality Accident Statistics A. TREND OF 5-YEARLY AVERAGE FATALITIES SINCE INCEPTION ( ) Years period B. TREND OF 5-YEARLY AVERAGE SERIOUS INJURIES SINCE INCEPTION ( ) Years Period

FATALITY RATE FATALITIES IN Nos. C. TREND OF FATALITIES IN LAST THREE YEARS (2013-2015) 65 60 59 55 50 46 45 40 37 35 30 25 2013 2014 2015 YEAR D.

7 FATALITY RATE FATALITIES IN Nos. C. TREND OF FATALITIES IN LAST THREE YEARS ( ) YEAR D. TREND OF FATALITY RATE PER MILLON TONNE OF PRODUCTION ( ) YEAR

8 Serious Injury FATALITY RATE E. TREND OF FATALITY RATE PER THREE LAKH MANSHIFTS ( ) F. TREND OF SERIOUS INJURIES IN LAST THREE YEARS ( )

9 Serious Injury rate Serious Injury Rate G. TREND OF SERIOUS INJURY RATE PER MILLION TONNE ( ) H. TREND OF SERIOUS INJURY RATE PER THREE LAKH MANSHIFTS ( )

10 Accident Statistics of CIL since 1975 Year Fatal Accidents Serious Accidents Fatality Rate Serious Injuries Rate Accident Fatalities Accident Injuries Per Million Tonne Per 3 Lakh Man-shifts Per Million TonneT Per 3 Lakh Man-shifts

11 INITIATIVES TAKEN FOR IMPROVEMENT OF SAFETY IN MINES Surface Miner 240 Te Dumper Enhanced Safety in OCPs 320 mm Drill 42 Cu. m. Shovel 24/96 Dragline

12 Continuous Miner Powered Support Longwall Shuttle Car Enhanced Safety in UG Mines SDL Load Haul Dumper Highwall Miner Quad Bolter

13 UG Mine Environment Monitoring Gas Chromatograph Environmental Tele- Monitoring System Repeater Isolator CPU Multi-Gas Detector

14 Man Riding System MAN RIDING SYSTEM BY TROLLEY CAR

15 UG Strata Management Universal Drilling Machine Resin Bolting Anchorage Testing Machine Auto Warning Tell-Tale Load Cell

16 GPS based vehicle tracking system Simulator for training of dumper operator

17 Safety features in dumper Automaticfire detection and suppression & proximity warning device Blind spot & rear view mirror Rear view camera & Audio-Visual Alarm

18 Dust control and monitoring Water treated haulroad Mobile water sprinkler Fixed water sprinkler Personal Dust Sampler Gravimetric Dust Sampler

19 RISK MANAGEMENT Risk assessment based Safety Management Plan (SMP) prepared and Risk based SOPs are implemented WORK PROCESS MODEL HIERARCHY OF CONTROLS Elimination Substitution Engineering / Isolation Administration Personal Protective Equipment Human Behaviour

20 Category Insignificant ( C1 ) Minor ( C2 ) Moderate ( C3 ) Major ( C4 ) Catastrophic ( C5 ) Personal Damage Consequence Criteria Process Damage Cost Interruption No Treatment < 5000 < 1 hour First Aid Treatment Medical Treatment Extensive Injuries, Single Fatality Multiple Fatality Environmental Impact Potential Impact hour- 1 shift Local Impact shift- 1 day On Site Impact day- 1 week Off Site Impact > > 1 week Community Alarm Likelihood Criteria Category Description-1 Description-2 Rare ( L1 ) Unlikely ( L2 ) Possible ( L3 ) Likely ( L4 ) Almost Certain ( L5 ) Almost Impossible Not likely to happen Heard of it happening Has happened Common/ repeating Consequence may occur under exceptional circumstances Consequence could occur at some time Consequence should occur at some time Consequence will probably occur in most circumstances Consequence expected to occur in most circumstances Description-3 (Frequency Description) Safety Health Example Example Occurs once every years Occurs once every years Occurs once every years Occurs once every 1-10 years High frequency of occurrence, occurs once every year 1 case per person years 1 case per person years 1 case per person years 1 case per 1000 person years 1 case per 100 person years

21 A. Take the consequence rating and select correct column. B. Take the likelihood rating and select correct row. C. The calculated risk score is where two ratings cross on the matrix below. D. Identify the risk group / level. Likelihood Risk Rare ( L1 ) Unlikely ( L2 ) Possible ( L3 ) Likely ( L4 ) Almost Certain ( L5 ) Insignificant ( C1 ) Minor ( C2 ) Consequence Severity Moderate ( C3 ) Major ( C4 ) Catastrophic ( C5 ) m23 25 Risk Level Low ( 1-6 ) Medium ( 7-19 ) High ( ) TAKE - 5 (Personal Risk Assessment) The Take 5 process consists of the following five steps : 1. Stop, step back, observe Observe the work area and surrounding location for hazards. 2. Think through the task Consider the sequence of steps involved in carrying out the task from start to finish. 3. Identify any hazards Identify the hazards associated with the task including any present in the immediate and surrounding work area, and hazards generated by the task. 4. Control the hazards If the hazard is not controlled and the work area not safe - do not start work, report to your superior official to review the risk assessment. 5. Complete the task Once all control measures have been safely implemented - commence the task.

RESCUE SERVICES IN CIL Well-equipped Rescue Organization

and equipped with modern rescue equipment is maintained

All Mine Rescue Stations, Rescue Rooms and Rescue Room

rescue apparatus as per the Rescue Rules - 1985.

22 RESCUE SERVICES IN CIL Well-equipped Rescue Organization staffed by sufficient number of rescue trained personnel and equipped with modern rescue equipment is maintained by each subsidiary company of CIL. All Mine Rescue Stations, Rescue Rooms and Rescue Room with Refresher Training facilities are equipped with rescue apparatus as per the Rescue Rules Self-Contained Self Rescuer Self-Contained Breathing Apparatus Self-Contained Breathing Apparatus

23 COMPANY-WISE RESCUE STATION / RRRT / RR IN CIL COMPANY MINE RESCUE STATION (MRS) ECL SITARAMPUR KENDA BCCL CCL WCL SECL DHANSAR RAMGARH NAGPUR MANENDRAGARH RESCUE ESTABLISHMENTS RESCUE ROOM WITH REFRESHERS TRAINING (RRRT) MADHUBAND SUDAMDIH KATHARA CHURI PARASIA PATHAKHERA TADALI /(CHANDRAPUR) BURHAR KUSMUNDA BISRAMPUR BAIKUNTHPUR NAWROZABAD MCL BRAJRAJNAGAR TALCHER - RESCUE ROOM (RR) JHANJRA KALIDASPUR PERBELIA MUGMA MOONIDIH MURULIDIH CHATABAND DHORI KEDLA URIMARI DAMUA /(TANDSI) NEW MAJRI SASTI CHIRIMIRI / HALDIBARI RAIGARH RAJGAMAR BHATGAON JAMUNA & KOTMA NEC - LEDO - CIL

Mine specific Code of Practices Determination of free

Response Plan & Mock rehearsals (R & D) Electronic

Initiatives Training of frontline supervisors for

of notch cutting machine (R & D) Developmt of foam

24 Mine specific Code of Practices Determination of free silica contents in coal seams Mine specific Emergency Response Plan & Mock rehearsals (R & D) Electronic fault diverter for preventing ignition of gases Other Initiatives Training of frontline supervisors for improving skill & safety awareness (R & D) Development of notch cutting machine (R & D) Developmt of foam based quick setting stopping Participative management in improving safety

25 Safety Campaign COAL INDIA LTD as per DGMS Circular dated स रक ष म र ज म म द र ह हम श स रक ष त यम क प ल कर

ORGANISATIONAL STRUCTURE FOR SAFETY

ORGANISATIONAL STRUCTURE FOR SAFETY SAFETY AT A GLANCE Coal India has always given the highest priority towards Safety. Safety is a part of its core process as is embodied in its Mission. CIL has a well-defined Safety Policy and a multi-disciplinary