Germany s program in the frame of the Global Partnership with Russia
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1 Energiewerke Nord GmbH A company of the EWN-Group Germany s program in the frame of the Global Partnership with Russia CEG workshop on topical issues of legacy RW and SNF management in North West and Far East Russia. Norway, Bergen, 15 and 16 May Kersten Müller Deputy Project Manager EWN GmbH Germany
2 Review of RW management facilities to be used in the Regional Centre for RW Conditioning and Storage in Saida Bay 2
3 Joint German-Russian program for disposal of nuclear powered submarines of the Russian Navy in the frame of the Global Partnership Basis: Agreement between the Federal Ministry of Economics and Labor of the Federal Republic of Germany (BMWi) and the Ministry for Atomic Energy of the Russian Federation (Rosatom), dated 9 October 2003 Project management: From the German side: Energiewerke Nord GmbH (EWN) From the Russian side: NRC «Kurchatov Institute» 3
4 Subject of the German project in the North- West of the Russian Federation 1. Optimization of infrastructure of the SRY Nerpa, dismantling of nuclear subs, forming of reactor compartments 2. Creation of an ecologically sound status of the environment in the Sayda-Bay 3. Building of the Long-term storage facility for reactor compartments (LTSF RC) in the Sayda-Bay 4. Building of the Radwasteconditioning and long-term storage center (Radwastecenter) in the Sayda-Bay 4
5 2007 5
6 RCSC 2010 RCSC
7 2014 7
8 «Radwaste conditioning and long-term storage center (Radwaste center) in the Sayda-Bay» Storage halls1-5 Transport corridor Caissons Annex Energy central Store for empty containers Dismantling hall
9 Store 05 Store 04 Large components Store 03 ILW Store 02 Store 01 combustible waste Kran T-08 Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T /5-t-Crane Northern lock 1010 Transport corridor Crane T-09 Dismantling hall FMA (Mirion) 1015/1 Drying of 1 2 drums UMPK 1013/2 Decont. tubes (AKB) 1014/1 Treatment of liquid radwaste 3 4 Sorbtion filter + rev. osm. (UMPK) Wet blast. cabin (AKB) 1013/1 Dry blast. cabin (ABREX) PETRA (GNS) FAKIR (GNS) Thermic cutting cabin (Füchtenkötter) Metall pressand cutting plant ILW 1018 (STK) Annex Energy central
10 Storage areas Storage after treatment Storage after sorting Passportization LLW, metall 500 t/a (10 t/week) 6 YKT-1 / week or300 YKT-1 / a 900 t/a cutting/sorting (18 t/week) Contaminated metallfrom hall t/a (8 t/week) Clean metall from hall t/a (46 t/week non-radioactive waste Freeclassing 720 t/a Decontamination Packing in cont. УКТ1 38 drums Б1/week or1900 drums Б1/a Packing in drums Б1 High-pressure press 300 t/a (6 t/w./150 drums/w.) 15% (135 t) noncleanable (therefromin drums 4 drums Б1/week,i.e. 80% (720 t) cleanable (14,5 t/week or 50 pallets/week (circulating )) 5% (45 t) compactable (0,9 t/week, or 22 drums/week) Supposed: 1 drum = 40 kg (net) Caissons 13, 12 Caisson 16 Caisson 17 Caisson 18 Metal flow in the CCLS Sayda (for conditioning and direct storage) Estimation of annual production, based on EWN experience and on data of radwaste from the Northern region of the RF 10
11 Store 05 Store 04 Large components Store 03 ILW Caisson 17 Thermic cutting cabin (Füchtenkötter GmbH) Store 02 Store 01 and combustible waste Crane T-08 Metall press-andcuttingplant Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane (KAH GmbH) Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 C13/2 Drying of drums Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 11
12 Caisson 17 Metal press- and cutting plant (KAH GmbH) on site in customs control area Installation : May/ June
13 Caisson 17 Thermic cutting cabin (Füchtenkötter GmbH) on site in customs control area Installation: May/ June
14 Caisson 13/1 and 13/2 Dry andwetblastingplant (ABREX GmbH and AKB GmbH) Facilitíes for electrolytic and chemical decontamination and Water treatment plants (AKB GmbH) Store 05 Store 04 Large components Store 03 ILW Store 02 Store 01 combustible waste Crane T-08 Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 Drying of drums C13/2 Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 14
15 Caisson 13/1 WatertreatmentplantsandWetblastingplant (AKB GmbH) on site- installation in process finalization: June
16 Caisson 13/1 Dry blasting plant (Abrex GmbH) Completed in the factory delivery May/ installation July
17 Caisson 13/2 Facilitiesforelectrolytic(oxalacid) andchemical(phosphoricacid) decontamination(akb GmbH) on site installation in process finalizing June
18 Storage areas Storage after treatment Storage after treatment LLW, compactable in drums 200 t/a (4 t/week, i.e. 100 drums/week) Passportization 6 YKT-1 / week or300 YKT-1 / a non-radioactive waste Packing in cont. УКТ1 Freeclassing 720 t/a 38 drums Б1/week or1900 drums Б1/a Packing in drums Б1 Decontamination High-pressure press 300 t/a (6 t/w./150 drums/w.) Caissons 13, 12 Caisson 16 Caisson 17 Caisson 18 LLW flow in the CCLS Sayda (for conditioning and direct storage) Estimation of annual production, based on EWN experience and on data of radwaste from the Northern region of the RF 18
19 Caisson 16 High-pressurepress Store FAKIR (GNS mbh) 03 Large components ILW and Drum dryingplant PETRA (GNS mbh) Store 05 Store 04 Store 02 Store 01 combustible waste Crane T-08 Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 C13/2 Drying of drums Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 19
20 Caisson 16 High pressurepress FAKIR (GNS mbh) t working pressure drums/ h On site in costums control area installation May/ June
21 Caisson 16 Drum drying plant PETRA (GNS mbh) on site in customs control area installation: May/ June
22 Caisson 14/15 Plant fortreatmentofliquid radwaste(sao UMPK) Store 05 Store 04 Large components Store 03 ILW Store 02 Store 01 combustible waste Crane T-08 Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 Drying of drums C13/2 Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 22
23 caisson 14/15 Plant for treatment of liquid radwaste (ZAO UMPK) on site- installation in process finalizing July
24 Caisson 12 Clearance monitoring system (Mirion/Rados GmbH) Store 05 Store 04 Large components Store 03 ILW Store 02 Store 01 combustible waste Crane T-08 Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 Drying of drums C13/2 Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 24
25 Caisson 12 Clearance monitoring system(mirion/rados GmbH) On site in costums control area Installation: July/ August
26 Storage areas Storage after treatment Storage after sorting Storage after treatment ILW (in containers) 200 t/a (4 t/week) Passportization 6 YKT-1 / week or300 YKT-1 / a non-radioactive waste Packing in cont. УКТ1 Passportization Sorting Freeclassing 720 t/a Decontamination 38 drums Б1/week or1900 drums Б1/a Packing in drums Б1 High-pressure press 300 t/a (6 t/w./150 drums/w.) ILW 100 t/a (2 t/week, i.e.1 НЗК / week, or 50 НЗК /a) non-compactable (45t/a) LLW,compactable and noncompactable 100 t/a (2 t/wqeek, i.e. 50 drums/week or 2500 drums/a) Supposed: 1 drum = 40 kg (net) Caissons 13, 12 Caisson 16 Caisson 17 compactable (55t/a) or 28 drums/week) Caisson 18 ILW flow in the CCLS Sayda (for conditioning and direct storage) Estimation of annual production, based on EWN experience and on data of radwaste from the Northern region of the RF 26
27 Store 05 Store 04 Large components Caisson 18 Store 03 Sorting Store and 02 packing Store 01 plant for ILW combustible waste solid ILW Crane T-08 (OOO STK) Store for empty containers Crane T t-Crane T-01 Crane T-06 Crane T-07 32/5-t-Crane Northern lock Crane T-09 Transport corridor Dismantling hall C15/1 C13/2 Drying of drums Decont. tubes (AKB) Wet blasting cabin (AKB) PETRA (GNS) Thermic cutting cabin (Füchtenkötter) C13/1 C16 C17 ILW C18 FMA (Mirion) C14/1 Treatment of liquid radwaste Sorbtion filter + rev. osm. (UMPK) Dry blasting cabin (ABREX) FAKIR (GNS) Metall pressand cutting plant (STK) Annex Energy central C12 27
28 Кессон 18 Sorting andpackingforsolid ILW (ООО «spezteckomplekt») Connecting pieces Manipulator TOPTEC Installation in process finalizing June
29 Storage areas Storage after treatment Storage after sorting Storage after treatment LLW, compactable in drums 200 t/a (4 t/week, i.e. 100 drums/week) ILW (in containers) 200 t/a (4 t/week) Supply for direct storage: 175 containers/a Supplies for conditioning 900 t/a (75 20"-containers/a, i.e. 3 containers/ 2 weeks ) Passportization LLW, metall 500 t/a (10 t/week) 6 YKT-1 / week or300 YKT-1 / a 900 t/a cutting/sorting (18 t/week) Contaminated metallfrom hall t/a (8 t/week) Clean metall from hall t/a (46 t/week non-radioactive waste Freeclassing 720 t/a Decontamination Packing in cont. УКТ1 38 drums Б1/week or1900 drums Б1/a Packing in drums Б1 High-pressure press 300 t/a (6 t/w./150 drums/w.) 15% (135 t) noncleanable (therefromin drums 4 drums Б1/week,i.e. 80% (720 t) cleanable (14,5 t/week or 50 pallets/week (circulating )) 5% (45 t) compactable (0,9 t/week, or 22 drums/week) Passportization ILW 100 t/a (2 t/week, i.e.1 НЗК / week, or 50 НЗК /a) non-compactable (45t/a) Sorting LLW,compactable and noncompactable 100 t/a (2 t/wqeek, i.e. 50 drums/week or 2500 drums/a) Supposed: 1 drum = 40 kg (net) Caissons 13, 12 Caisson 16 Caisson 17 compactable (55t/a) or 28 drums/week) Caisson 18 Main radwaste flow in the CCLS Sayda (for conditioning and direct storage) Estimation of annual production, based on EWN experience and on data of radwaste from the Northern region of the RF 29
30 Cranes and spreader(shb GmbH) Installation finished, preparing handover August
31 Many Thanks for your attention Energiewerke Nord GmbH Kersten Müller Deputy Project Manager phone.:
32 SafetyandResponsibility. For Decades.
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