PRESSURE REGULATORS UPSTREAM DIFFERENTIAL PRESSURE. APPLICATION: For maintaining a constant differential pressure across meter.
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1 PRESSURE REGULATORS UPSTREAM DIFFERENTIAL PRESSURE APPLICATION: For maintaining a constant differential pressure across meter. PRESSURE RANGE: Steel: 10 psig to 300 psig CAPACITY: Refer to Table of Contents. OPERATION: The Pilot Diaphragm senses the Differential Pressure between Separator Gas Pressure (Red) and the Liquid Pressure (Green). As the liquid flows through the meter and through the regulator body with the main valve seat open, the Differential Pressure increases between points 1 and 2 Liquid Pressure (Green) decreases sufficiently to overcome the Pilot Spring Load. The Pilot Diaphragm Assembly is moved upward by the Differential Pressure to close the lower pilot seat (Red to Yellow) and open the upper pilot seat (Yellow to Atmosphere). The Motor Valve Diaphragm Pressure (Yellow) under the Motor Valve Diaphragm permit the Separator Gas Pressure (Red) above to move the Motor Valve Stem Assembly toward a closed position. Yellow pressure is controlled by the pilot to maintain a constant differential between points 1 and 2 as long as liquid flows through the meter. When flow stops, the main valve seat closes to trap the same pressure on the upstream Liquid Pressure (Green) as existed when there was flow through the valve usually about 5 lbs. below Separator Gas Pressure (Red). One Upstream Differential Pressure Regulator can be used on Satellite Installations to control the flow rate through several meters simultaneously provided the separator pressures are equalized. Use Maximum Capacity Tables in Section E-2, MT-DA valves to size the Upstream Differential Pressure Regulator for a Satellite Installation. If the Regulator, Valve and Meter piping does not provide sufficient differential (3 to 5 lbs. min.) it will be necessary to add some restriction between the Upstream Differential Pressure Regulator and the Meter to produce the minimum operating differential. This is true particularly for very low flow rates. Kimray is an ISO certified manufacturer. Change Seat number Bulletin No. A09022 Issued 2/18
2 UPSTREAM DIFFERENTIAL PRESSURE Screw Tubing Gauge , 8 Req'd. 2" 907, 10 Req'd. 3" 907, 12 Req'd. 4" 2142, 16 Req'd. 6" Bonnet *Diaphragm Housing 2487, 2" 2488, 3" 2489, 4" 2956, 6" 2511SS6, 2" 2512SS6, 3" 2512SS6, 4" 2529SS6, 6" 1706, 2" 1640, 3" 2015, 4" 2140, 6" Adapter 7244 Spring * O Ring Retainer Tee 2000 Ratio Plug 1388, 2" 7132, 3" 1529, 4" 1575, 6" 2481, 2" 2482, 3" 2483, 4" 2957, 6" 5225, 2" 5226, 3" 5227, 4" 4086, 6" Stem 138 to 141 Plug ES6, 2" 4561ES6, 3" 4566ES6, 4" 4571ES6, 6" * Seat 164HSN to 167HSN THRU VALVES AVAILABLE: Screw 4298, 4 Req d. 177SS6, 2" 178, 3" 179, 4" 3079SS6, 6" Housing 2514 Nipple 648 Bonnet 2671 Spacer 2021 Base 2515 Seat 113* *Spring 108 Gasket 118* Nipple 2516 *Pilot Plug 112 Seat 565* Body 2468, 2" 2469, 3" 2470, 4" 2959, 6" Lock Nut NOTES: Adjusting Screw 2613 Nut 2377 Spring Plate 2612, 2 Req d. Spring 2611 Pivot Screw 2020 Diaphragm 110 * Nut 107 Diaphragm 5259P * Ring 7437 * Plate 2022 Diaphragm 110* Housing 2514 Nipple 648 Nut 241, 4 Req d. Plug 699 Filter 1/4 F SS6, 2" 4050SS6, 3" Tubing 2552SS6, 4" 4312SS6, 6" 173, 2" * 906, 3"& 4" 175, 6" 2490, 2" 2491, 3" Plate 2492, 4" 2958, 6" Plug 699 Gasket 196 to 199 * 4557DS6, 2" 4561DS6, 3" Spacer 4566DS6, 4" 4571DS6, 6" O Ring 154, 2" * 807, 3" 156, 4" 157, 6" Back Up, 2 Req'd. 2493, 2" 2494, 3" Disc 2495, 4" 2961, 6" 276, 2" * 277, 3" Gasket 196, 4" 279, 6" Seat 2496SS6, 2" 2497SS6, 3" 2498SS6, 4" 3075SS6, 6" Seat Wrench 149T, 2" * 150T, 3" 151T, 4" 152T, 6" 272SW, 2" 273SW, 3" 274SW, 4" 275SW, 6" CAT. SIZE OPER. MAX NO. TYPE REG. NO. PRES. W.P. KIT AGQ 2" FLGD. a 227 FGT USDP-S RAM AGR 3" FLGD. a 327 FGT USDP-S RAN AGS 4" FLGD. a 427 FGT USDP-S RAO AGT 6" FLGD. a 627 FGT USDP-S *These parts are recommended spare parts and are stocked as repair kits. The numbers of a series assigned to a part indicate different line sizes. For example: Diaphragm 164P-2", 165P-3", 166P-4", 167P-6". a Companion flanges, nuts, bolts and gaskets are furnished at extra cost. Refer to Section Y for ordering. Bulletin No. A09022 Issued 2/18 Kimray is an ISO certified manufacturer. Change Seat number
3 FLOW COEFFICIENT Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators 1" Pressure Regulator in.(mm) 1/2 in (12mm) Reduced in (25mm) Full Port " Pressure Regulator 1 1/4 in (31 mm) Reduced in Removable Full Port * in (50 mm) Full Port * " Pressure Regulator 1 5/8 in (66 mm) Reduced in (76 mm) Full Port " Pressure Regulator 2 in (50 mm) Reduced in (100 mm) Full Port " Pressure Regulator 3 in (76 mm) Reduced in (152 mm) Full Port Kimray flow equations conform to ANSI/ISA Kimray inherent flow characteristics conform to ANSI/ISA * Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of psig, psig & psig A:I
4 DIMENSIONS FOR: BACK PRESSURE UPSTREAM DIFFERENTIAL PRESSURE PRESSURE REDUCING-BALANCED PRESSURE REDUCING VACUUM PRESSURE DIFFERENTIAL PRESSURE REDUCING BACK PRESSURE VACUUM LIQUID BACK PRESSURE G DUCTILE 250 S/FGT-BP-S FOR: LOW PRESSURE BACK PRESSURE OUNCES BACK PRESSURE TO VACUUM OUNCES PRESSURE REDUCING OUNCES PRESSURE REDUCING VACUUM VACUUM BACK PRESSURE TO VACUUM DUCTILE LINE SIZE BODY SIZE A B C D * E F G H * I 1" NPT 4 3/8" 1 1/8" 7 1/2" 11 5/8" 3 1/4" 2" 250 S/FGT 3" 4" NPT 8 1/2" 2 1/8" 11 1/2" 10 1/2" 6 1/2" FLANGED 9" 3" 11 1/2" 10 1/2" 6 1/2" 9 1/8" 14 1/2" 14" GROOVED 8 3/4" 2 1/8" 11 1/2" 10 1/2" 6 1/2" NPT 10 1/2" FLANGED 10 3/8" NPT 12 1/16" 3 1/16" 13" 12" 8 1/2" FLANGED 12 3/16" 3 3/4" 13" 12" 8 1/2" 12 3/8" 16 1/2" 15 1/2" NPT 15" 1/16 4" 14 1/2" 13 3/16" 10 1/2" FLANGED 15 1/16" 4 1/2" 14 1/2" 13 3/16" 10 1/2" 15 1/16" 18 1/2" 16 11/16" 6" FLANGED 22" 5 1/2" 17" 17 7/8" 16" 21 15/16" 20 1/2" 18 3/8" FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD. *Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension. A:II Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
5 SEALS Table 2 - Seal Options Part Standard Material Optional Material Pilot Diaphragm Seat Nitrile FKM, HSN, AFLAS, Gylon O-rings Nitrile FKM, HSN, AFLAS, Gylon All Diaphragms Except Pilot Diaphragm Nitrile FKM, HSN, AFLAS, Gylon Diaphragm Pilot Diaphragm Polyurethane FKM, HSN, AFLAS, Gylon Diaphragm O Ring Seat Resistance Properties Table 3 - Seal Specifications NITRILE HIGHLY POLY- SATURATED FKM AFLAS URETHANE NITRILE GYLON Kimray Suffix - HSN V AF P GY Abrasion G G G GE E E Acid F E E E P E Chemical FG FG E E FG E Cold G G PF P G E Flame P P E E P P Heat G E E E F E Oil E E E E G E Ozone P G E E E E Set GE GE E PF F P Tear FG FG F PF GE E Water/Steam FG E P GE P E Weather F G E E E E CO2 FG GE PG GE G E H2S P FG P E G E Methanol G E PF PF P E Dynamic GE GE GE GE E P Electrical F F F E FG E Impermeability G G G G G E Tensile Strength GE E GE FG E E Temp. Range ( F) -40 to +220 F -15 to +300 F -10 to +350 F +25 to +450 F -40 to +220 F -350 to +500 F Temp. Range ( C) -40 to +105 C -26 to +149 C -23 to +177 C 0 to +232 C -40 to +104 C -212 to +260 C Form O,S,D O,S,D O,S,D O,S,D S,D S,D RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:III
6 MATERIAL SPECIFICATION Table 5 - Materials of Construction Part Description Valve Size Standard Material Optional Material(s) Ratio Plug Seat Disc 1" & 2" 316 Powdered Metal SS-316NI-25 N/A 1" & 2" Reduced Trim Steel, ASTM A Stainless Steel ASTM A-479 3" Powdered Metal F Stainless Steel ASTM A-479 4" & 6" Ductile, ASTM A Stainless Steel ASTM A-479 1" Powdered Metal F Stainless Steel ASTM A-479 2", 3" & 4" Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 6" Ductile, ASTM A-395 Stainless Steel ASTM A-240 Stem 1" thru 6" 303 Stainless Steel, ASTM A Stainless Steel ASTM A-479 Body 1" thru 6" Ductile, ASTM A-395 N/A Body 2" thru 6" Steel, ASTM A-216 WCB Stainless Steel ASTM A-351 CF8M Tubing Removable Seat 175 W.P. or Less Copper Tubing ASTM B-380 UNS C Stainless Steel ASTM A-213 Copper Tubing ASTM B-280 UNS C Stainless Steel ASTM A-213 Greater Than 175 W.P. 304 Stainless Steel ASTM A Stainless Steel ASTM A-213 2" thru 6" Ductile Body Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 2" thru 6" Steel Body Stainless Steel ASTM A-351 CF8M N/A Stem Tubing Seat Disc Ratio Plug Body Table 4 - Material Specification Body Inner Parts CAST CAST DUCTILE 303 STAINLESS 316 STAINLESS 17-4 PH STAIN- LESS KIMRAY SUFFIX CS CD SS6 SS6 PH ASTM GROUP ASTM A-216 ASTM A-395 ASTM A-582 ASTM A-479 ASTM A-564 GRADE WCB UNS J03002 F32800 S30300 S31600 S17400 NACE Compliant Yes Yes No Yes Yes A:IV Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
7 TEMPERATURE Table 6 - Temperature vs. Pressure Rating Flange Class ASTM Class 150 RF Temperature F ( C) Static Test Pressure (psig) 450 (31 bar) Maximum Allowable Non-Shock Pressure (psig) CAST DUCTILE ASTM A-395 Flange Class 150 RF -20 to 100 (-28 to 37) 250 (17.2 bar) 200 (93) 235 (16.2 bar) 300 (148) 215 (14.8 bar) 400 (204) 200 (13.7 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.6 bar) 650 (343) 125 (8.6 bar) 700 (371) CAST ASTM A WCB Flange Class 150 RF -20 to 100 (-28 to 37) 285 (20.0 bar) 200 (93) 260 (17.9 bar) 300 (148) 230 (15.9 bar) 400 (204) 200 (13.8 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.7 bar) 650 (343) 125 (8.6 bar) 700 (371) 110 (7.6 bar) FLANGED (150RF) SCREWED (NPT) GROOVED Kimray valves conform to ASME B for working pressure vs working temperature & ASME B for flanges and flanged fittings. Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:V
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