Insulated Cabin Flat Roof
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- Cathleen Manning
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1 A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin Flat Roof OWNER S MANUAL / Instructions for Assembly Size 0 Ft x Ft with Extension Kits (0 Ft x 6 / Ft /. Mtr. x Mtr.) (Approx.) Ve r. : 0.0 OPTION - : Extension Kit assembly on Left Side of the Basic Cabin Strong & Secure Cabin Quick & Easy Assembly Metal Cladded Insulated Walls Wide Door with Lock Easily Expandable Available Kits Window Kits Available Note : For Cabin with Extension assembly use this manual only PART ASSEMBLING CABIN WITH EXTENSION KIT PART ADDING EXTENSION KIT TO EXISTING CABIN Building Dimensions (One Extension): Customer Service Hotline (800) Call us for any missing or damaged parts. Do not return to the store. Ap p ro xima te Storage Exterior Dimension Inte rior Dime ns ion Size Are a Volume Base Dimension Roof Edge to Edge Wa ll to Wa ll 0 Ft x 6 / Ft 65 Sq. Ft. 44 /8 Cu.Ft. inch cm. inch cm. inch cm. Width Mtr. x Mtr. 6.0 Sq.Mtr..54 Cu.Mtr. Depth 0 / 06 7 /8 8 /8 00 Height /4 08 Note - Basic cabin dimensions are available in basic cabin manual.
2 Duramax Ins ulated Shed Limite d Se ve n Ye a r Wa rra nty U.S. Polyme r Inc. will s e nd a re p la ce me nt p a rt fre e of charg e, in the e ve nt of ma te ria l d e fe cts a nd or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, ins tallation or any othe r cos ts re late d the re to. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 057 S. Vail Ave, Monte be llo, CA We re s e rve the rig ht to dis continue or cha ng e comp one nts. If a comp one nt ha s be e n dis continue d or is not available, U.S. Polyme rs, Inc. re s e rve s the right to s ubs titute a component of e qua l qua lity as ma y be compa tible. Limits and Exclus io ns There are no expres s warranties except as lis ted above. The warrantor s hall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty give s you s pe cific le gal rights and you may als o have other rights which vary from s tate to state or country to country.
3 Basic Cabin Parts List PROFILES Note: Check all parts prior to installation. CODE QTY PARTS CODE QTY ACCES SORIES CODE QTY FD, FD, FD, F4D, F5D, F6D, F7D, F8D, F9D F0D FD FD FD 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 F0D 8 FD 8 BCD BCD BCD BC4D TCD TCD TC5D TC6D TC7D TC8D DCLD DCRD DSTD DSD CC 4 CC CC RFD RFD RFD RF4D RF5D RF6D RF7D GLD GRD GJD TSD TD TSD TS4D PCD PCD RFSD 0 GSD 4 6 DCV4 WD RD RD RD DC WINDOW WINDOW Frame DNS DFA4 PBE 47 S8 4 S S0 4 S S4 8 S5 4 S6 4 HC SILICON CLEAR DOOR LOCK SUPER GLUE FD TCD, TCD TC5D, TC6D TC7D, TC8D BCD, BCD BCD, BC4D, RFD, RFD PCD PCD GJD TSD, TD, TSD, TS4D RFD, RF4D, RF5D, RF6D DCLD, DCRD DSTD, DSD RF7D GLD, GRD GSD CC CC, CC WINDOW WINDOW FRAME To o ls Yo u Will Ne e d Hand Gloves Cordless Drill - Philips Head Screw driver - Philips Head Carpenter s Square Eye Protector 8 Step Ladder Adjus table pliers Level - ft. Tape Meas ure Hammer or Rubber Mallet Caulk Gun 0mm Hex. Socket Bit 7.0mm Spanner RFSD, S8 S S0 S S5 PBE DNS DFA4 S4 S6 HC
4 Basic CabinExploded View PBE RF6D GLD RF5D RFSD RD GSD GJD GRD RFSD RD GSD PBE RFD RF7D RFSD RFD RFSD RD RFSD RD RFD RFSD DFA4 RF4D DNS TSD TC8D TD TC7D TSD TCD TS4D DSTD TCD TS4D TC5D TSD TC6D TSD TD CC CC DCV4 CC CC BCD BC4D BCD BCD CC CC PCD PCD DCLD DCRD BCD DSD BCD CC CC BC4D BCD DC F5D FD WD FD F0D F6D F9D FD F8D FD F7D FD FD FD F6D F4D F4D F5D
5 One Extension Parts List Note: Check all parts prior to installation. PROFILES PARTS ACCES SORIES CODE QTY BC5D BC6D F8D F9D 4 F0D 8 FD 4 FD FD 4 TBCD RFED GED GJD TSJD TCJD FSED GSED 4 4 RD RSLD RSRD CODE QTY 65 S0 6 S 8 6 S6 6 S4 4 SILICON CLEAR F8D, F9D, FD, FD FD, RSLD TCJ D F0D BC5D, BC6D, TBCD RFED RSRD GED TSJ D GSED GJD S0 S4 S S6 FSED
6 Explode d Vie w with one Exte ns ion Option - - Extens ion Kit As s embly on Leftside of the Basic Cabin GJD RFED FSED FSED RD RD GSED GED TBCD TCJD TSJD TSJD BC6D BC5D FD F8D FD FD FD F0D F9D IMPORTANT : US E HAND GLOVES TO PREVENT INJURY.
7 Option - - Extension Kit Assembly on Left side of the Basic Cabin A. Founda tion & Ba s e As s e mbly Note: It is important that these instructions are followed step by step. CODE FD FD FD 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 PART - Assembling Cabin with Extension Kit Parts needed: QTY CODE QTY F0D 8 FD 8 BCD BCD BCD BC4D 60 S4 8 Note All parts are clearly marked and care should be taken to use the correct one. Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed for Each Extension: CODE QTY F8D F9D 4 F0D 8 FD 4 FD FD 4 CODE QTY BC5D BC6D 78 S4 4 Note Make Two sets FD FD FD FD Ad d o ne (FD) fo r e a ch Exte ns io n. FD IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
8 Ad d o ne (FD) fo r e a ch Exte ns io n. FD 4 FD Note Make Four sets FD 5 FD F4D FD FD Ad d o ne (FD) fo r e a ch Exte ns io n. Note Make Four sets F4D IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
9 6 Note Make Two sets F5D F6D 7 F6D FD F5D FD FD FD FD F5D FD F6D IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
10 8 F6D F7D FD F5D F7D FD FD FD FD F7D F7D F5D FD F6D 9 FD FD FD FD FD FD FD FD F4D F4D F4D F4D 4 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
11 0 Ad d no s (F8D) fo r e a ch Exte ns io n. F8D F8D F8D Ad d Fo ur (F9D) fo r e a ch Exte ns io n. F9D F9D F9D F9D F9D F9D F9D F9D F0D F9D F0D F9D 5 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
12 F5D F6D FD Ad d Fo ur (FD) fo r e a ch Exte ns io n. FD FD FD S4 FD FD FD FD F5D FD FD F6D BC4D BC6D Ad d o ne (BC5D & BC6D) fo r e a ch Exte ns io n. BCD BCD BC5D FD BCD BCD FD F5D BCD BC5D BCD BC4D FD BCD BC4D F6D RIGHT FD FD 6 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
13 4 Option - - Concrete Afte r a s s e mble the Ba s e U Cha nne l it can be fille d with concre te up to the Foundation level. Concrete 5 Option - -Plywood (Not included) The Plywood can be placed by this s ize s ins ide the bas e U Channe l. Note The Plywood should be placed after completing the Wall Panel Assembly. 7 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
14 B. Wall Assembly CODE Note Parts needed: QTY WD TCD TCD TC5D TC6D TC7D TC8D CC 4 CC CC CODE QTY DCRD DCLD DSD DSTD TSD TD TSD TS4D 6 8 S This Insulate d Cabin include d with one Window Panel (WD). This can be fixed in any of the wall positions. Parts needed for Each Extension: CODE 4 TBCD TCJD TSJD Note QTY CODE QTY 4 RSLD RSRD 5 S 8 6 Remove the protective films before start assembly. BC6D BC4D BCD BCD BC5D BCD BCD BCD BCD BC4D RIGHT BCD BCD 8 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
15 BCD BCD BCD BCD BCD BC4D RIGHT CC CC BCD BCD BCD 4 CC CC RIGHT BCD CC & BCD Fig. 4 9 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
16 4 BCD CC CC CC RIGHT BCD BCD 5 BCD BCD RIGHT BCD 0
17 6 Ad d Two () fo r e a ch Exte ns io n. BCD BC6D BCD BC6D 7 CC CC BC4D CC CC BC4D
18 8 BC4D BC4D BCD 9 &4 TBCD CC CC CC & TBCD CC TBCD CC CC Fig. 4
19 0 Note Push the wall from both side, and make sure the panels are fully ins e rte d. & Note Push the wall from both side, and make sure the panels are fully ins e rte d. Ad d o ne ( & TBCD) & Two (TCJ D) fo r each Extension. &4 TBCD TBCD & TCJD TBCD TCJ D TCJD Fig. 4
20 TBCD TBCD BC4D BCD BCD 4
21 4 CC CC BC5D CC CC BC5D 5 TC7D TSD TSD TC7D TSD TC8D 5 TD
22 6 TC7D TC8D &5 TC8D CC TC8D CC CC &6 TC7D TC7D &4 TSD TC7D CC Fig. 4 TC8D TC8D TC7D CC CC Fig. 5 Fig. 6 7 TC8D TC8D TC7D TC7D TC8D 6
23 8 RIGHT BCD BC4D BC4D 9 RIGHT CC CC CC BCD WD 7 CC WD BCD
24 0 TSD TSD TC5D TSD TC5D TSD TC6D TD TC5D TC6D &5 TC6D CC CC TC5D &6 TC6D CC TC5D &4 TC5D TSD CC Fig. 4 CC TC6D TC6D TC5D TC6D RIGHT CC 8 Fig. 5 Fig. 6
25 TC6D TC5D RIGHT TC6D TC6D TC5D 9
26 Note This Insulate d Cabin include d with one Door (DC). This can be fix in Four position as shown. This instruction ste ps continue s with positio n- RIGHT DC 4 Ad d Two () fo r e a ch Exte ns io n. BC5D BC5D 0 BCD
27 4 RIGHT WD WD BCD BCD 5 6 TCD TSJD TCD TS4D TS4D TS4D
28 7 Ad d One ( & TS J D) fo r e a ch Exte ns io n. TSJD 8 CC & CC CC
29 9 RIGHT TCD & TC5D TCD WD CC CC TCD TCD WD CC 0 TCD TCD & TCD TCD TCD TCD TCD
30 TCD &4 TCD & TCD Fig. 4 TCD TCD WD Note Push the wall from both side, and make sure the panels are fully ins e rte d. 4 Ad d One ( & ) With Two TS J D fo r e a ch Exte ns io n.
31 TC7D TC7D CC CC CC TCD BC5D Door Area BCD CC TC5D BC5D BCD RIGHT 4 TC6D TC6D CC CC TBCD CC BCD BCD CC BCD BCD Door Area 5
32 5 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 4-5 DCRD DCRD BCD DCLD DCRD 4 WD DCRD DCRD & Fig. 4 6 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 4-5 TCD TCD DSD DSTD DSD BCD TCD DSD DSD & 6 BCD DSTD BCD
33 7 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 4-5 Ad d Two (RS J D) fo r e a ch Exte ns io n. TCD 4 TCD TCD TCD Door Area TCD RIGHT Fig. 4 8 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 4-5 Ad d Two (RS J D) fo r e a ch Exte ns io n. TBCD 4 TBCD 7 Fig. 4
34 9 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page RIGHT S TCD S 4 TCD S TCD TCD TCD Door Area S Fig Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 4-5 Ad d Two (RS D) fo r e a ch Exte ns io n. S TBCD TCD TBCD S 8
35 C. Roof Assembly Parts needed: Parts needed for each Extension CODE QTY CODE QTY CODE QTY RD RD RD RFD RFD RFD RF4D RF5D RF6D RF7D RFSD 0 GLD GRD HC GJD GSD 4 PCD PCD PBE DFA4 DNS DCV4 85 S S8 4 S0 4 S5 4 S6 4 Note RD GJD GED GSED FSED RFED 6 S0 6 S6 6 Remove the protective films before start assembly. Note On top U channel these holes are Pre-drilled for reference, align the holes and secure. S0 RD S0 RD RD TC8D &4 & TC7D S0 RD RD TC7D TC7D 9 Fig. 4
36 S0 TC8D RD TC7D TCD Ad d No s (RD) fo r e a ch Exte ns io n. S0 RD RD RD S0 & RD 0
37 4 RD RD S0 RD S0 RD & RD RD 5 RD RD S0 RD S0 RD & RD
38 6 S0 RIGHT RD RD & 7 S0 S0 RIGHT RD RD RD RD RD,& S6
39 8 RD RD RD & Dia..0mm. RD RD RD RD RD RD RD 9 TCD RFSD RFSD RIGHT RFSD RFSD & TCD RFSD TCD TCD RFSD RFSD RFSD RFSD
40 0 Ad d No s (FS ED) fo r e a ch Exte ns io n. FSED RFSD TC8D RFSD TC7D RFSD & FSED FSED FSED FSED RD RF4D RD RF4D RFSD RFD RF4D RF4C RFC RFD RF4D RFD RIGHT 4
41 RF6D RD RD RF6D RFSD RF5D RF6D RF4C Fig. RF5D RFC RF6D RF5D Ad d o ne (RFED) fo r e a ch Exte ns io n. RD RIGHT RF5D FSED RFED RF5D RFED &4 RD RFD RFD RD RFD RFD RFD RFD 5&6 RFED Fig. 4 & RFED RFD RFD RFED 5 Fig. 5 Fig. 6
42 4 Note If the Do o r is as s e m b ling any other positions (, or 4), Please follow page 5 RFD RF7D RFD & RF7D RFD RF7D RFD 5 Ad d Two (GS ED) fo r e a ch Exte ns io n. RD RD RD Silicon TBCD TBCD & GSED GSD GSED GSD GSD TBCD GSD GSED GSD 6
43 6 Ad d o ne (GED) fo r e a ch Exte ns io n. GLD GRD GED GSD GSED GLD GED & GRD GLD 7 Ad d o ne (GJ D) fo r e a ch Exte ns io n. GED GED GRD GLD GRD GJD GJD GJD,& GED GJD GRD Silicon GED GRD GJD 7
44 8 GRD GRD DNS,& DFA4 DFA4 DNS DNS DFA4 S GRD DNS DFA4 9 GluePBE PBE GRD GLD GED Silicon,& GRD 8
45 0 Dia..0mm. GRD CC PCD CC DCV4 CC PCD Glue DCV4,,4&5 PCD PCD DCV4 Fig. 4 Fig. 5 HC S5 DC Fig.,,& DC S5,,& DC DCRD DCRD,,& 9 Fig. Fig.
46 Fig. Fig. Fig. Fig.4 Fig.5 Fig.6 Fig.7 Fig.8 DCLD 40
47 Window Assembly Rubber Silicon WD Rubber Silicon CABIN OUTSIDE 4 Dia..0mm. Silicon 4 CABIN OUTSIDE CABIN INSIDE IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
48 5 6 S8 CABIN INSIDE CABIN INSIDE Note Remove the protective films after assembly. 4 IMP ORTANT : US E HAND GLOVES TO P REVENT INJ URY.
49 Door As s embly in Positions,, & 4 Note If the Do o r is as s e m b ling in p o s itio ns,, & 4, Please follow the steps (-) re s pe c tive ly fo r as s e m bling DCLD, DCRD, DSTD & DSD. DC RIGHT 4 RIGHT DCRD DCRD WD TCD DSTD TCD BCD BCD BC5D TCD &4 WD DSTD DCRD 4 TCD TCD DSTD DSTD TCD TCD Fig. 4 DCLD
50 RIGHT DCRD WD DCRD WD DCRD DCLD WD RIGHT DSD DCRD BCD BCD BC5D DSD DCLD WD DSD BCD BCD BC5D DSD & BCD 44 BCD
51 Door As s embly in Position - Note If the Do o r is as s e m bling in po s itio n-, Ple as e follow below 4 steps (-4) instead of (7-40) in page (7-8) TCD TCD TCD 4 5 TCD RSRD TCD RSRD Door Area TCD RIGHT Fig. 4 Fig. 5 RSLD RSLD TBCD 4 TBCD 45 Fig. 4
52 S RSRD TCD RSLD S RSLD 4 RIGHT TCD TCD S TCD Door Area S Fig. 4 4 S TBCD S TBCD 4 TCD S S TCD 46 Fig. 4
53 Door As s embly in Position - Note If the Do o r is as s e m bling in po s itio n-, Ple as e follow below 4 steps (-4) instead of (7-40) in page (7-8) TCD RSLD TCD TCD 4 TCD RSLD Door Area TCD Fig. 4 RIGHT RSRD RSRD TBCD 4 TBCD Fig. 4 47
54 S TCD RSLD S RSRD 4 RSRD 4 RIGHT TCD TCD S TCD TCD Door Area S Fig. 4 4 S TBCD 4 S TBCD TCD TBD TCD S S Fig. 4 48
55 Door As s embly in Position - 4 Note If the Do o r is as s e m bling in po s itio n- 4, Ple as e follow below 4 steps (-4) instead of (7-40) in page (7-8) TCD TCD 4 TCD TCD Door Area TCD Fig. 4 RIGHT TBCD 4 TBCD Fig. 4 49
56 S TCD S 4 4 RIGHT TCD TCD S TCD TCD S Door Area Fig. 4 4 S TCD TBCD S 4 S TBCD TCD TBCD S Door Area 50 Fig. 4
57 Note If the Do o r is as s e m b ling in positions,, & 4, Please follow the steps for assembling RF7D. RFED RF7D RF7D RFD,&4 RF7D RF7D RFED RF7D RFED Fig. 4 RFED RF7D RFD DCLD DCRD 5
58 PART : Adding Extension Kit to Existing Cabin Back Right Le ft Step.Remove RF7D,RFD,RF5D & RF6D. Front RF6D RF7D RF5D RFD 5 Le ft IMP ORTANT: US E HAND GLOVES TO P REVENT INJ URY. Front
59 Step.Remove GLD. Front GLD Back Step.Remove RD. Step 4.Remove GSD & RFSD. Le ft RFSD RD RFSD GSD Back Le ft 5 Le ft Back IMP ORTANT: US E HAND GLOVES TO P REVENT INJ URY.
60 Step 5.Remove CC,TC8D & TC7D. Step 6.Remove CC, CC &. CC TC7D CC CC TC8D CC Le ft Le ft Back Step 7.Remove BCD,BC4D, &. Step 8.Remove DSD,DSTD &. Front DSTD DSD BCD BC4D 54 Back Le ft Back Le ft IMP ORTANT: US E HAND GLOVES TO P REVENT INJ URY.
61 Step 9.Remove & Push 00 mm inside the door position Step 0.Remove F6D,F5D & F7D. Back F7D F6D Le ft Front Le ft F5D F7D Front Step -Come back to 0 x Insulated Cabin Extension manual (PART-) and follow the steps Right Back 55 Le ft Front IMP ORTANT: US E HAND GLOVES TO P REVENT INJ URY.
62 Follow the Diagram to Extension Assemble on left side of the Basic Cabin. GED GJD GSED RD RD FSED RFED TCJD TBCD TSJD FD BC6D FD BC5D 56 IMP ORTANT: US E HAND GLOVES TO P REVENT INJ URY.
63 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America RD
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