Automatic Twin Greasing System
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1 Parts Manual Automatic Twin Greasing System YOUR EFFICIENCY IS OUR CHALLENGE
2 All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying, microfilm or by any other means without prior written permission from Groeneveld. This applies also to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors of the concequences of such errors.
3 Parts Manual TABLE OF CONTENTS. PUMPS.... ELECTRICAL PARTS. Electrical parts Twin &. DISTRIBUTION BLOCKS. DIAGNOSTIC TOOLS Twin pumps liters (expired, replaced by Twin) Twin pumps liters (expired, replaced by Twin) Twin pumps liters Twin pumps liters Twin grease filter kits Timer repair kit Twin > Twin Twin refillable barrel pumps liters Twin refillable barrel pumps 0 liters Twin barrel pumps 00 liters Twin device Vdc Twin device installation kit Industrial distribution blocks Transport distribution blocks Welding plates for industrial distribution blocks Special brackets Shuttof plugs & reduction adapters Metering units for ø/ tubes Metering units for ømm tubes Metering units for ø/ NPT 0 Pressure switches Pressure switch block. Unigina diagnosis kit. PCGina diagnosis software kit. INDEX...
4 Automatic Twin Greasing System Notes
5 Parts Manual. PUMPS YOUR EFFICIENCY IS OUR CHALLENGE Pumps
6 Automatic Twin Greasing System 0 0 Pumps
7 Parts Manual. Twin pumps liters (expired, replaced by Twin) Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F F0 Shaft l reservoir F Pump unit Vdc Shaft l reservoir F0 Pump unit Vdc F 0 Cover + Oring F 0 Test switch kit F 0 Reservoir liter F 0 Test switch F 0 Reservoir liter F0 F 0 Oring F 0 Cable low level switch F 00 Follower plate l F 0 Sealing kit F0 Follower plate l F 0 Timer clip F Support F00 00 Timer Vdc *) F 0 Cable harness F0 00 Timer Vdc *) F F 0 F0 Low level switch Pump body F 0 Bottom cover 0 Outlet Mx. 0 F00 Test switch kit Grease filter kit *) Not available anymore, replaced by F0 Timer exchange kit! Pumps
8 Automatic Twin Greasing System 0 0 Pumps
9 Parts Manual. Twin pumps liters (expired, replaced by Twin) Supply voltage Capacity reservoir Grease delivery Maximum pressure F0 Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F00 Vdc liters cc / min 0 bar Bracket F0 Grease filter kit Screw F Pump unit Vdc F F0 F00 0 Reservoir cover F0 F0 00 Oring F 0 Test switch kit F Shaft l reservoir F 0 Test switch F Shaft l reservoir F 0 Sealing kit F0 0 Reservoir liter F00 Low level switch F Reservoir liter F 0 Cable low level switch F0 Follower plate l l F 0 Timer clip F0 Adapter l > l 0 F00 00 Timer Vdc *) F 0 0 F F 0 Pump unit Vdc F0 00 Timer Vdc *) Pump body F 0 Bottom cover Outlet Mx. F00 Cable harness Test switch kit *) Not available anymore, replaced by F0 Timer exchange kit! Pumps
10 Automatic Twin Greasing System Pumps
11 Parts Manual. Twin pumps liters Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F ¹) Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F0 Vdc liters cc / min 0 bar F ¹) Vdc liters cc / min 0 bar F ²) Vdc liters cc / min 0 bar ¹) Pump with ømm outlets (Mx.). ²) Pump with CANbus communication. Shaft l reservoir 0 F0 Grease filter kit F0 Shaft l reservoir F0 OSLV pump unit V F 0 Cover + Oring F0 ELVI pump unit V F 0 Reservoir liter F OSLV pump unit V F 00 Reservoir liter F ELVI pump unit V F 0 Oring F 0 Test switch kit F 00 Follower plate l F 0 Test switch F0 Follower plate l F0 F Support F 0 Cable low level switch F0 Cable harness F 0 Sealing kit F0 Cable harness / CAN F 0 Timer clip F Pump body F F 0 Outlet Mx. F 0 F Outlet Mx. 0 F00 F Low level switch Timer / Vdc Bottom cover Test switch kit Pumps
12 Automatic Twin Greasing System 0 0 Pumps
13 Parts Manual. Twin pumps liters Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc liters cc / min 0 bar F Vdc liters cc / min 0 bar F ¹) Vdc liters cc / min 0 bar ¹) Pump with CANbus communication. F Bracket F0 Screw F00 0 F0 F0 OSLV pump unit V F0 ELVI pump unit V Reservoir cover F OSLV pump unit V 00 Oring F ELVI pump unit V F Shaft l reservoir F 0 Test switch harness F Reservoir liter F 0 Test switch F0 Follower plate l l F 0 Sealing kit F0 Adapter l > l F00 Low level switch F0 Cable harness F 0 Cable low level switch F0 Cable harness / CAN F 0 Timer clip 0 F Pump body 0 F F 0 Outlet Mx. F 0 F0 Grease filter kit F00 Timer / Vdc Bottom cover Test switch kit Pumps
14 Automatic Twin Greasing System. Twin grease filter kits F 0 F0 Grease filter kit G/ i/d Grease filter kit Mx i/d, extra long Pumps
15 Parts Manual. Timer repair kit Twin > Twin F0 Timer repair kit Twin > Twin F Timer / Vdc F Cable harness pump connector / timer power F Cable harness timer / motor F0 Instruction card Pumps
16 Automatic Twin Greasing System 0 Pumps
17 Parts Manual. Twin refillable barrel pumps liters Supply voltage Capacity reservoir Grease delivery Maximum pressure F0 Vdc liters 0 cc / min 0 bar F F Grease filter kit F Cable harness Grease drum l 0 F Timer / Vdc F0 Sealing kit F Max,. level indicator F /way valve F0 Low level switch F0 Magnet coil Vdc F Piston kit F Motor Vdc F0 Pressure release valve F0 Cover kit F Pump unit F0 Test button kit F Follower plate Pumps
18 Automatic Twin Greasing System 0 Pumps
19 Parts Manual. Twin refillable barrel pumps 0 liters Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc 0 liters cc / min 0 bar F00 F0 Repair kit F Oring F Motor Vdc F Piston 0 F Connector kit F Screw Mx F Breather kit F0 Valve 0 bar F0 Level sensor F Motor coupling F0 Follower plate F00 Refilling drum Grease filter kit Pumps
20 Automatic Twin Greasing System 0 0 Pumps
21 Parts Manual. Twin barrel pumps 00 liters Supply voltage Barrel height Total height Grease delivery Maximum pressure F0 Vdc 00mm/. 00mm/. cc / min 0 bar F Vdc 00mm/. 00mm/. cc / min 0 bar F Vdc 00mm/. 000mm/. cc / min 0 bar F0 Vdc 00mm/. 00mm/. cc / min 0 bar F Vdc 00mm/. 00mm/. cc / min 0 bar F00 F0 Repair kit F Motor Vdc Oring F Connector kit F Piston 0 F Cover flange kit F Screw Mx F Follower plate F0 Valve 0 bar F Follower plate F Motor coupling F Follower plate 0 F Pail l l F0 Follower plate Pumps
22 Automatic Twin Greasing System 0 Pumps
23 Parts Manual.0 Twin device Vdc Supply voltage Maximum pressure F0 Vdc 0 bar F0 F00 Connector + cable F Test switch + cable F 0 Relay Vdc + diode F 00 Cable gland PG 0 F0 Relay socket + cable F0 Cable gland PG F /way valve F Oring kit F /way valve cable F Power supply cable F0 0 Sealing ring F Level switch cable F000 0 Plug G/ Timer / Vdc Pumps
24 Automatic Twin Greasing System BA R BA R 00 0 Pumps
25 Parts Manual. Twin device installation kit Supply voltage Maximum pressure F0 F F F0 Nonreturn valve F Manometer 000 bar Connector / ømm F Cable harness m. 0 Connector ømm F Connector / ømm F Cable harness m. 0 F00 Connector / ø0mm F0 Sealing ring F000 HPH / S000E0 F Connector G/ F HPH / S00S Pumps
26 Automatic Twin Greasing System Notes Pumps
27 Parts Manual. ELECTRICAL PARTS YOUR EFFICIENCY IS OUR CHALLENGE Electrical parts
28 Automatic Twin Greasing System c ati tom Au asing Grestem Sy 0 H ITC SW 0 Electrical parts
29 Parts Manual. Electrical parts Twin & F00 0 Twin cable harness core / meter F0 0 Twin cable harness core / meter F0 0 Twin cable harness core / meter F00 0 Twin connector kit core F Twin cable harness core / meter F Twin cable harness core / meter F0 Twin connector kit core F0 Twin > Twin cable F0 0 Twin pressure switch cable harness core / meter F0 0 Twin pressure switch cable harness core / meter F00 Twin pressure switch cable harness core / meter F0 00 Twin pressure switch connector kit F Twin pressure switch cable harness core / meter F Twin pressure switch cable harness core / meter Twin pressure switch connector kit F Twin pressure switch cable harness core / meter F0 0 F0 00 F0 F0 0 Cable harness F0 00 Cover flat plug sleeve F0 00 Flat plug sleeve F Switch with control lamp Vdc Incab display bracket 0 Twin incab display F Bulb vdc F 0 Bulb Vdc F 0 Text window Twin F 0 Window yellow F0 0 Receptacle 0. QMM female 0 F 00 Connector poles F0 Bulb Vdc F Bulb Vdc F0 Connector poles F Switch N/O Vdc F Lamp cover yellow F0 00 LED yellow F00 0 Text plate LED Electrical parts
30 Automatic Twin Greasing System Notes 0 Electrical parts
31 Parts Manual. DISTRIBUTION BLOCKS YOUR EFFICIENCY IS OUR CHALLENGE Distribution blocks
32 Automatic Twin Greasing System h l w 0 0 Distribution blocks
33 Parts Manual. Industrial distribution blocks F 0 F Size (lxwxh) Material port block x.x 00 port block x.x F 0 port block x.x F port block / heavy duty / M0 bolts 0x.x F 0 port block x.x F 0 port block 0x.x F 00 port block x.x F 0 +port block xx F 0 +port block 0xx F x.x F0 0 xx F 0x.x F 0 xx F 0x.x 0 +port block / heavy duty / M0 bolts +port block +port block / heavy duty / M0 bolts +port block +port block / heavy duty / M0 bolts F +port block 0xx F 0 0+0port block xx F port block xx F port block xx F port block xx F port block 0xx F port block xx F +port block xx F +port block 0xx F +port block xx F +port block xx 0 Distribution blocks
34 Automatic Twin Greasing System h l w 0 Distribution blocks
35 Parts Manual. Transport distribution blocks F 00 F Size (lxwxh) Material port block inclusive stud x.x. 00 port block inclusive stud x.x. F 0 port block inclusive stud x.x. F 00 port block inclusive stud xx. F 0 port block inclusive stud xx. F 0 port block inclusive stud xx. F 0 port block inclusive stud 0xx. F 0 port block inclusive studs 0x.x. F0 port block exclusive stud x.x. 0 F0 port block exclusive stud x.x. F00 00 port block exclusive stud x.x. F0 port block exclusive stud xx. F00 port block exclusive stud xx. F00 port block exclusive stud xx. F0 0 port block exclusive stud 0xx. F port block exclusive studs 0x.x. F port block exclusive stud xx0 F0 port block inclusive stud xx F port block exclusive stud xx0 Distribution blocks
36 Automatic Twin Greasing System. Welding plates for industrial distribution blocks l w øc h l w h øc Material F0 00 port block 0 Mx steel F0 0 port block Mx steel F00 0 port block Mx steel F0 /+port block heavy 0 0 M0x. steel F0 0 port block Mx steel F0 0 port block Mx steel F0 0 port block Mx steel F0 0 +port block Mx steel F0 0 F0 +port block 0 Mx steel +port block heavy 0 M0x. steel F0 0 +port block 0 Mx steel F0 0 +port block Mx steel F0 +port block heavy 0 0 M0x. steel F 0 0+0port block Mx steel Distribution blocks
37 Parts Manual. Special brackets F0 Adapter straight R/ G/ F0 Bracket for transport distribution block F00 Bracket for industrial distribution block. Shuttof plugs & reduction adapters F0 00 Shutoff plug Mx F 0 Shutoff plug Mx F 0 Reduction adapter Mx G/ side outlet F0 0 Reduction adapter Mx G/ side outlet F 0 Reduction adapter Mx G/ bottom outlet F0 0 Reduction adapter Mx G/ bottom outlet Distribution blocks Material
38 Automatic Twin Greasing System. Metering units for ø/ tubes F Cutting ring ø/ F Nut ø/ F 00 Metering unit no.0 0.0cc/Mx/ø/ F 0 Metering unit no. 0.00cc/Mx/ø/ F 0 Metering unit no. 0.00cc/Mx/ø/ F0 0 Metering unit no. 0.0cc/Mx/ø/ F 0 Metering unit no. 0.00cc/Mx/ø/ Material F 0 Metering unit no. 0.00cc/Mx/ø/ F0 Metering unit no..000cc/mx/ø/ F0 Metering unit no.0.000cc/mx/ø/ Distribution blocks
39 Parts Manual. Metering units for ømm tubes F Cutting ring ømm F Cutting ring ømm F00 00 Nut ømm F Nut ømm F 0 Metering unit no.0 0.0cc/Mx/mm F Metering unit no.0 0.0cc/Mx/mm F0 00 Metering unit no. 0.00cc/Mx/mm Material F Metering unit no. 0.00cc/Mx/mm F0 00 Metering unit no. 0.00cc/Mx/mm F Metering unit no. 0.00cc/Mx/mm F00 00 Metering unit no. 0.0cc/Mx/mm F Metering unit no. 0.0cc/Mx/mm F0 0 Metering unit no. 0.00cc/Mx/mm F Metering unit no. 0.00cc/Mx/mm F0 00 Metering unit no. 0.0cc/Mx/mm F00 0 Metering unit no. 0.00cc/Mx/mm F Metering unit no. 0.00cc/Mx/mm F 00 Metering unit no. 0.0cc/Mx/mm F0 0 Metering unit no. 0.00cc/Mx/mm F Metering unit no. 0.00cc/Mx/mm F 0 Metering unit no cc/Mx/mm F 0 Metering unit no cc/Mx/mm F 0 Metering unit no..000cc/mx/mm F0 Metering unit no..000cc/mx/mm F 00 Metering unit no.0.000cc/mx/mm F Metering unit no.0.000cc/mx/mm F Metering unit no..000cc/mx/mm F Metering unit no..000cc/mx/mm Distribution blocks
40 Automatic Twin Greasing System. Metering units for ø/ NPT 0 F0 Metering unit no.0 0.0cc/Mx/ø/ NPT Material F0 Metering unit no. 0.00cc/Mx/ø/ NPT F0 Metering unit no. 0.00cc/Mx/ø/ NPT F0 Metering unit no. 0.0cc/Mx/ø/ NPT F0 Metering unit no. 0.00cc/Mx/ø/ NPT F Metering unit no. 0.0cc/Mx/ø/ NPT F00 Metering unit no. 0.00cc/Mx/ø/ NPT F Metering unit no. 0.0cc/Mx/ø/ NPT F0 Metering unit no. 0.00cc/Mx/ø/ NPT F0 Metering unit no cc/Mx/ø/ NPT F0 Metering unit no..000cc/mx/ø/ NPT F0 Metering unit no.0.000cc/mx/ø/ NPT F Metering unit no..000cc/mx/ø/ NPT F Metering unit no..000cc/mx/ø/ NPT 0 Distribution blocks
41 Parts Manual. Pressure switches F 0 Pressure switch valve F 0 Pressure switch valve F0 0 Pressure switch 00 bar F 0 Pressure switch 00 bar F 0 Pressure switch bar F 0 Pressure switch 0 bar F Pressure switch 0 bar Material F 0 Pressure switch bar F Pressure switch 00 bar / Tyco F Pressure switch 00 bar / Tyco F Pressure switch bar / Tyco F Pressure switch bar / Tyco F Pressure switch 0 bar / Tyco F Pressure switch 0 bar / Tyco F0 Pressure switch bar / Tyco F Pressure switch bar / Tyco F 0 Pressure switch 00 bar with valve F0 Pressure switch bar with valve F Pressure switch 0 bar with valve F0 Pressure switch 0 bar with valve F Pressure switch 00 bar / Tyco with valve F Pressure switch bar / Tyco with valve F00 Pressure switch 0 bar / Tyco with valve F Pressure switch bar / Tyco with valve Distribution blocks
42 Automatic Twin Greasing System.0 Pressure switch block F Pressure switch block kit Material F Pressure switch clamping block F Pressure switch block F 0000 Plain washer M0 steel F 000 Lock washer M0 steel F0 0 Allen screw M0x0 steel Distribution blocks
43 Parts Manual. DIAGNOSTIC TOOLS YOUR EFFICIENCY IS OUR CHALLENGE Diagnostic tools
44 U. + P ( ER % ) ENT / K Q R Y 0 F * L # Z A G = CUR M S & B O I CAP LOC S K? H N T : BGN J OFF ON C < E PAG E CNT LGH R T D INS DEL NUM LOC K E PAG > END SHI FT FF W FF V FF SPC, Z Automatic Twin Greasing System 0 FF Diagnostic tools
45 Parts Manual. Unigina diagnosis kit F0 Unigina diagnosis kit F0 Box 0 x 0 x 0mm F0/ Power supply 00 0 Vac > Vdc F Unigina F0 Cable harness F0 Converter RS male > female DB F0 Unigina manual F00 Cable harness USB A > serial pin F F0 Unigina Triplus / Twin adapter cable F Validation code Twin / Twin Unigina Twin adapter cable Diagnostic tools
46 Automatic Twin Greasing System Diagnostic tools
47 Parts Manual. PCGina diagnosis software kit F0 PCGina diagnosis software kit F0 Box 0 x 0 x 0mm F Diagnosis interface F0 PCGina manual F0 00 F0 (Uni)gina Triplus / Twin adapter cable F Diagnosis cable meter F0 USB diagnosis cable F0 Validation code Twin / Twin (Uni)gina Twin adapter cable Diagnostic tools
48 Automatic Twin Greasing System. INDEX F... F... F... F... F... F... F... F...,,, F0..., F... F..., F... F... F... F00... F00... F... F0..., F... F... F0... F... F... F... F... F... F... F... F... F... F... F... F... F0... F... F... F... F... F... F... F... F... F..., F... F... F... F... F... F... F... F... F... F..., F..., F...,,, F...,,, Index F F F F F00... F0... F00..., F0... F0... F0... F0... F0... F0... F0... F00... F0... F0... F0... F0... F0... F0... F0... F0... F0... F0... F00... F0... F00... F0..., F00... F0... F0... F00... F0... F0... F0... F0... F00... F0... F00... F...,,, F... F... F... F... F0... F... F... F... F... F0... F... F... F0... F... F...
49 Parts Manual F...,,, F...,,, F... F... F... F..., F0... F0... F..., F... F... F... F... F0... F... F... F... F... F... F0... F... F... F... F... F... F... F0...,, F... F...,,, F... F... F0... F0... F0... F..., F... F... F00... F... F0... F... F0... F... F..., F0..., F00..., F0..., F0..., F00..., F...,,, F0... F0...,,, F..., F0... F0... F F F Index F F F F F F F F00... F... F... F... F..., F... F... F... F... F... F... F... F... F... F... F... F... 0 F... F0... F... F00... F00... F0/... F0... F F00... F0... F0... F0..., F0... F0... F0..., F..., F..., F..., F0... F0... F0..., F0... F... F... F... F... F0... F... F... F... F... F... F..., F...
50 Automatic Twin Greasing System 0 F... F... F0... F0... F..., F0..., F00...,,, F0... F0... F0... F..., F... F..., F... F... F... F... F... F..., F... 0 F... 0 F00..., F0..., F00... F0... F0... F0... F0... F0... F0... F0... F0... F0... F0... F0... F00... F0... F0... F0... F0... F0... F... F... F0... F0..., F0..., Index F... F... F... F0... F... F... F... F0... F0..., F... F... F00... F0... F... F... F... F... F... F... F... F... F... F... F0... F... F... F... F... F..., F0..., F..., F0..., F...,,,, F..., F0... F... F... F... F... F... F0... F0... F... F0... F0... F0..., F0... F0... F... F... F... F... F... F... F... F... 0 F... F0...
51
52 Groeneveld Transport Efficiency B.V. Stephensonweg 0 HB Gorinchem P.O. Box 00 AT Gorinchem The Netherlands T. + (0) 00 F. + (0)
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