Pneumatics. ZF Marine Pneumatics

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1 St. Louis, MO 3137 Phone: ZF Marine Designed for vessels with reverse reduction gears and diesel engines in the higher horsepower range, the ZF Marine Electronics AD12 pneumatic control systems, individually set to specific vessel requirements, offer reliable sequencing, timing and positioning. Immediate benefits include increased maneuvering efficiency, faster response time, and reduced clutch and gear load. To keep engines and gears working longer and better, every ZF Marine Electronics AD12 has a built-in automatic speed boost and proportional neutral pause. The AD12 proportional neutral pause offers maximum engine and gear protection by automatically adjusting the neutral gear duration to vessel speed, keeping the clutches disengaged and the throttle at idle for the optimum period of time. The AD12 speed boost, designed to prevent engine stalls under load, increases idle RPM as the clutch begins to engage. Our AD14 pneumatic control systems, designed for vessels with engines in the lower horsepower range, is a compact system with an economy of manifold mounted components. Because engines on these vessels are smaller and respond more quickly to load changes, the AD14 offers a fixed (rather than proportional) neutral pause and does not include the speed boost offered with our AD12 system. The AD14 is an ideal choice for retrofit projects. The AD14 can be installed directly onto any existing pneumatic system and is an ideal timing mechanism for shaft brakes and bow thrusters. A permanent serial number tracking system gives our service technicians the ability to review the custom characteristics of every ZF Marine Electronics pneumatic control system we supply. Designed to be compatible with any vessel layout, our pneumatic propulsion controls are available for hydraulic or pneumatic clutches and mechanically or pneumatically operated governors. We can also provide an electro-pneumatic transducer to convert a pneumatic input signal to a directly proportional DC current or voltage output. 294

2 St. Louis, MO 3137 Phone: ZF Marine 295

3 St. Louis, MO 3137 Phone: ZF Marine ZF Marine Electronics, LLC AIR DRIVES CONTROL CIRCUIT SERVICE KIT - L/M [AD ] CONTROL CIRCUIT SERVICE KIT - L/M [AD ] AD AD AD AD MAJOR AD12 / AD14 CIRCUIT COMPONENTS SPOOL VALVE - CLUTCH SPOOL VALVE - SUPPLY SPOOL VALVE - SPEED INTERRUPT (2 PER UNIT) SPOOL VALVE - SPEED BOOST SPOOL VALVE - NEUTRAL DELAY AD AD AD AD AD SHUTTLE VALVE (2 PER UNIT) VS THESE UNITS ARE NO LONGER IN PRODUCTION (Service sheets AD5 - S-124: AD - B5-40 & S-145) AD AND AD-3400 CONTROL CIRCUITS - REPAIR KITS ONLY 29 SPOOL VALVE - SPEED: replacement for AD SPOOL VALVE - SUPPLY: replacement for AD OVERHAUL KIT - L/M (AD ) *Includes O-rings and cartridge valve kit OVERHAUL KIT - L/M (AD ) *Includes O-rings and cartridge valve kit OVERHAUL KIT - L/M (AD5-114) *Includes O-rings and cartridge valve kit OVERHAUL KIT - L/M (H - 3/CI ) *Includes O-rings, dirt protector, diaphragm, gasket OVERHAUL KIT - L/M (volume) *Includes O-rings, ball and spring SERVICE KIT - L/M [AD5-143/1743] *Includes O-rings, wrench, screws, and seal AD5-143 AD AD-3403 AD-3404 AD AD AD AD5-4809

4 St. Louis, MO 3137 Phone: ZF Marine PANELS INCLUDE FILTER, REGULATOR (S) AND VENTED BALL VALVE (Service sheet S-211) AIR TREATMENT - PANELS AIR TREATMENT PANEL, ONE REGULATOR AIR TREATMENT PANEL, TWO REGULATORS AIR TREATMENT PANEL, THREE REGULATORS AT AT AT REPAIR KITS INCLUDE FILTER KIT, REGULATOR KIT AND O-RINGS SERVICE KIT FOR AT SERVICE KIT FOR AT SERVICE KIT FOR AT ) AT AT AT MAJOR AIR TREATMENT COMPONENTS FILTER, 1/2 MANUAL DRAIN, 40 MICRON (Service sheet B5-77) REGULATOR - 1/2, # (Service sheet B5-7, norgren) REGULATOR - 1/2, 5-250# (Service sheet B5-7, norgren) REGULATOR - 1/4, 2-125# (AR ) REGULATOR - 1/2, 5-250# (AR ) F74G-4AN-QD3 R74G-4AK-RMN R74G-4AT-RSN R119-02C R119-04D AIR TREATMENT COMPONENT SERVICE KITS REPAIR KIT - FILTER, TYPE F74G REPAIR KIT - REGULATOR, TYPE R74G (Service sheet B5-77) REPAIR KIT - REGULATOR, MOD REPAIR KIT - REGULATOR, MOD 119- (AR3-0802) RK119A RK119B REPAIR KIT - REGULATOR, MOD 32/34 RK119Y REPAIR KIT - REGULATOR, TYPE R

5 St. Louis, MO 3137 Phone: ZF Marine ZF Marine Electronics, LLC REPAIR KITS INCLUDE FILTER KIT AND REGULATOR KIT SERVICE KIT - L/M (AT ) SERVICE KIT - L/M (AT /AT ) SERVICE KIT - L/M (AT ) SERVICE KIT - REGULATOR, MOD 10,0-200 PSI AT AT AT CI-0753 Ball VALVES (Parker Ball Valves) BALL VALVE - 1/2, NON-VENTED BALL VALVE - 1/2, VENTED V500P-8 VV500P-8 CONTROL HEADS - Mechanical CONTROL HEAD (CHROME) (Service sheet B4-13) CH SINGLE LEVER CONTROL OF SHIFT AND SPEED CONTROL HEADS - PNEUMATIC 298 CONTROL HEAD (CHR-5C), (10-70 PSI) CONTROL HEAD (CHR-C), (30-70 PSI) CONTROL HEAD (CHR-7C), (10-0 PSI) CONTROL HEAD (CHR-5C-IR), (10-70 PSI) CONTROL HEAD (CHR-C-IR), (30-70 PSI) CONTROL HEAD (CHR-7C-IR), (10-0 PSI) CONTROL HEAD (CHROME - FALK) CONTROL HEAD (CHR-C-SHT LEVER) CONTROL HEAD (SHORT LEVER-3C) CONTROL HEAD (CHR-LH-2C) CONTROL HEAD (CHR-LH-2C-IR) CH CH CH CH CH CH CH5-000 CH CH CH CH

6 St. Louis, MO 3137 Phone: ZF Marine CONTROL HEADS - PNEUMATIC PRICE CONTROL HEAD (CHR-RH-2C-KNOB LEVER) CH $2, CONTROL HEAD (STD-CHROME) CH $2, REPAIR KITS INCLUDE O-RINGS CARTRIDGE VALVES, SUPPLY SPRING, LUNGER RETURN SPRING, SUPPLY SEAT, AND BALANCE PISTON. UPDATE/OVERHAUL KIT - L/M (CH TO MOD A) *Includes u-cup seal and poppet cartridge valve (Service sheet B4-12) CH $ OVERHAUL KIT - L/M (CH5-5400) *Includes cartridge valve and filter (Service sheet B4-20) CH5-540 $ POSITIONERS - ACTUATORS PRICE POSITIONER (EXTENDING) (Service sheet B3-01) PA1-1500E $ POSITIONER (RETRACTING (Service sheet B3-01) PA1-1500R $1,04.00 POSITIONER (EXTENDING) (SPRING ROD) (Service sheet B3-04) PA4-2900E $1,10.00 POSITIONER (RETRACTING) (SPRING ROD) (Service sheet B3-04) PA4-2900R $1, ACTUATOR - 3 POSITION, SPRING CENTERED (Service sheet B3-08) P $ CLUTCH ACTUATOR ASSEMBLY (TWIN DISC) (Service sheet A3-08) PB $1, MAJOR AD14 CIRCUIT COMPONENTS PRICE CAM-MACHINED (10-70 PSI) CH $95.00 CAM-MACHINED (30-70 PSI) CH $95.00 CAM-MACHINED (10-0 PSI) CH $80.00 CAM-MACHINED (FALK SLIP) CH $ CAM-MACHINED (10-80 PSI) CH $

7 St. Louis, MO 3137 Phone: ZF Marine ZF Marine Electronics, LLC CLUTCH BOXES CIRCUIT BOX (CLUTCH) (140 PSI) CIRCUIT BOX (CLUTCH) (125 PSI) CIRCUIT BOX (CLUTCH/BRAKE) (140 PSI) CIRCUIT BOX (CLUTCH/BRAKE) (125 PSI) CIRCUIT BOX (SLIP/BRAKE) (140 PSI) CIRCUIT BOX (SLIP/BRAKE) (125 PSI) CIRCUIT BOX (SLIP) (140 PSI) CIRCUIT BOX (SLIP) (125 PSI) CB1-100L-1 CB1-100L-2 CB2-1800L-1 CB2-1800L-2 CB3-3000L-1 CB3-3000L-2 CB8-2700L-1 CB8-2700L-2 POSITIONERS - ACTUATORS ACTUATOR (CLUTCH/BRAKE) (Service sheet B3-10) CLUTCH/BRAKE ACTUATOR ASSEMBLY (TWIN DISC) (Service sheet A3-08) SERVICE KIT - L/M (PA1 - PA4) *Includes seals, O-ring, and wiper SERVICE KIT - L/M (PA3-4100) *Includes packing ring and P59819 kit SERVICE KIT - (PA3-4200) *Includes spool valve kit, shuttle valve kit and P59819 kit SERVICE KIT - L/M [PA7-2700] *Includes seals, O-ring, and wiper REPAIR KIT - ACTUATOR, MOD P57378 SERVICE KITS PA PB PA PA PA PA P59819 QUICK EXHAUST VALVES 300 QUICK EXHAUST VALVE (1/4) (Service sheet B5-32) QUICK EXHAUST VALVE 3/8 (Service sheet B5-32) QUICK EXHAUST VALVE 1/2 (Service sheet B5-32) QUICK EXHAUST VALVE 3/4 (Service sheet B5-32) QE2-1/4 QE3-3/8 QE4-1/2 QE5-3/4

8 St. Louis, MO 3137 Phone: ZF Marine SERVICE KITS INCLUDE O-RING AND DIAPHRAGM SERVICE KIT - QUICK EXHAUST, MODELS QE1, QE2, QE3 SERVICE KIT - QUICK EXHAUST, MODELS QE4, QE5 SRK-QE SRK-QE45 QUICK RELEASE VALVES QUICK RELEASE VALVE (Service sheet B5-28) QR QUICK RELEASE VALVE 1/4 (Service sheet B5-31) P REGULATORS REGULATOR - 1/2, PILOT OPERATED, LESS GAGE REGULATOR - 1/4, 2-150#, MOD REGULATOR REPAIR KITS REPAIR KIT - REGULATOR, TYPE RELAY VALVES RELAY VALVE (Service sheet B5-11) RELAY VALVE (Service sheet B5-70) RELAY VALVE (Service sheet B5-72) RELAY VALVE (CW-4 PSI/DEG) (Service sheet B5-4) RELAY VALVE (CCW-4 PSI/DEG) (Service sheet B5-4) RV4-200 RV RV8-100 RV RV SERVICE KITS INCLUDE O-RING AND DIAPHRAGM SERVICE KIT FOR RV4-200 *Includes washers, diaphragm, spacer ring, piston, and EA kit SERVICE KIT FOR RV5-100 *Includes O-rings and poppet cartridge valve RV08920 RV

9 St. Louis, MO 3137 Phone: ZF Marine ZF Marine Electronics, LLC SERVICE KITS SERVICE KIT FOR R8-100 *Includes O-rings and poppet cartridge valve SERVICE KIT FOR RV9-2800, 2900 *Includes O-rings, caps, valve seats and stem, and diaphragm RV8-101 RV SHUTTLE VALVES HYDRAULIC SHUTTLE VALVE, 3/8 NPT (Service sheet B5-34) 2458C-1 SHUTTLE VALVES PNEUMATIC SHUTTLE VALVE WITH MANIFOLD (SP) (Service sheet B5-54) VS SHUTTLE VALVE - 1/4 NPT (Service sheet B5-30) P SHUTTLE VALVE - 1/8 OR 1/4 NPT, BP SV-3-M SERVICE KITS SERVICE KIT - L/M [SV-3-M] *Includes O-rings SERVICE KIT - L/M [P54350] *Includes gasket and diaphragm SERVICE KIT (VS2-1000) *Includes O-rings, screw, ball and wrench CI-1058 CI-100 VS SPOOL VALVES SPOOL VALVE - CLUTCH (Service sheet B5-47) SPOOL VALVE - SUPPLY (Service sheet B5-48) SPOOL VALVE - SPEED INTERRUPT (Service sheet B5-49) SPOOL VALVE - SPEED BOOST (Service sheet B5-50) SPOOL VALVE - NEUTRAL DELAY (Service sheet B5-53) SPOOL VALVE (3-WAY) SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET) AD AD AD AD AD SV SV SV

10 St. Louis, MO 3137 Phone: ZF Marine SPOOL VALVES SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET) SPOOL VALVE (3-WAY/S-RET/MAN) SPOOL VALVE (3-WAY/S-RET/MAN) SPOOL VALVE (3-WAY/S-RET/MAN) SPOOL VALVE (4-WAY) SPOOL VALVE (4-WAY/MAN) SPOOL VALVE (4-WAY/S-RET) SPOOL VALVE (4-WAY/S-RET/MAN) SPOOL VALVE (4-WAY/S-CEN) SPOOL VALVE-4 WAY, 1/2 (Manufacturer s data sheet - Versa spool valves) SPOOL VALVE - 3 WAY, 1/2 SERVICE KIT - L/M [VWS] *Includes O-rings and u-cup seal SERVICE KIT - L/M [VJJ] *Includes O-rings and u-cup seal SERVICE KIT - L/M [SV2-ALL] *Includes O-rings, wrench, screws and seals SPOOL VALVE SERVICE KITS SV SV SV SV SV SV SV SV SV SV SV SV SV VJJ-4514-MM-31 VWS S-31 CI-1037 CI-1038 SV

11 St. Louis, MO 3137 Phone: ZF Marine ZF Marine Electronics, LLC STATION JUNCTION PANELS JUNCTION PANEL (Service sheet B5-54) JUNCTION PANEL - TRANSFER (Service sheet S-205) JUNCTION PANEL - TRANSFER (Service sheet S-20) JUNCTION PANEL - DIRECTED TRANSFER (Service sheet S-207) JUNCTION PANEL - TRANSFER (Service sheet S-208) JUNCTION PANEL - TRANSFER (Service sheet S-209) JUNCTION PANEL - DIRECTED TRANSFER (Service sheet S-210) SJ SJ SJ SJ SJ SJ SJ JUNCTION PANEL SERVICE KITS SERVICE KIT - L/M (SJ5-1000) SERVICE KIT - L/M (SJ8-2000/SJ8-2100) SERVICE KIT - L/M (SJ7-1000) *Includes shuttle valve kit SERVICE KIT - L/M (SJ8-2300) *Includes O-RING, packing ring, gasket and diaphragm SERVICE KIT - L/M (SJ8-4000,4100,4200) *Includes SPOOL valve kit and shuttle valve kit SERVICE KIT - L/M (SJ9-3400/SJ9-3500) *Includes O-ring, packing ring, gasket and diaphragm SERVICE KIT - L/M (SJ9-300) *Includes O-ring, packing ring, gasket and diaprhagm SERVICE KIT - L/M (SJ9-5000,5100,5200) *Includes spool valve kit and shuttle valve kit SJ SJ SJ SJ SJ SJ SJ9-301 SJ TEST GAUGE PANELS TEST GAUGE PANEL (3 GA) (Service sheet S-203) TEST GAUGE PANEL (4 GA) (Service sheet S-203) TG TG

12 St. Louis, MO 3137 Phone: ZF Marine TEST GAUGES GAUGE, 2, 0-0# (Manufacturer s data sheet : NoShock) GAUGE, 2, 0-100PSI, 1/4 CBM (Manufacturer s data sheet : NoShock) GAUGE, 2, 0-300PSI, 1/4 CBM (Manufacturer s data sheet : NoShock) GAUGE, 2-1/2, 0-200#, U-Clamp (Manufacturer s data sheet : NoShock) U GAUGE, 2-1/2, PSI (Manufacturer s data sheet : NoShock) GAUGE, 2-1/2, 0-200#, GLYCERIN LFP-220 GAUGE, 2-1/2, 0-200# GAUGE - ASSEMBLY (0-100/SPEED) GAUGE - ASSEMBLY (0-200/AHEAD) GAUGE - ASSEMBLY (0-200/ASTERN) GAUGE - ASSEMBLY (0-200/BRAKE) MG MG MG MG TIMING VALVES TIMING VALVE - MACHINED TIMING VALVE - #1 (.039) TIMING VALVE - #(.035) TIMING VALVE - #(.031) TIMING VALVE - #70 (.028) TIMING VALVE - #73 (.024) TIMING VALVE - #75 (.021) TIMING VALVE - #77 (.018) TIMING VALVE - #78 (.01) TIMING VALVE - #80 (.0135) AD5-142 AD AD AD AD AD AD AD AD AD

13 St. Louis, MO 3137 Phone: ZF Marine TIMING VALVES TIMING VALVE - #54 (.055) TIMING VALVE - 1/1 (.02) TIMING VALVE - #50 (.070) TIMING VALVE - #44 (.08) TIMING VALVE - 3/32 (.093) TIMING VALVE - 7/4 (.109) TIMING VALVE - 1/8 (.125) TIMING VALVE - 9/4 (.140) TIMING VALVE - 5/32 (.15) TIMING VALVE - 11/4 (.171) AD AD AD AD AD AD AD AD AD AD

14 Dimensions 1074 Kenran Industrial Dr. St. Louis, MO 3137 Phone: ZF Marine Control Head Dimensions ZF Marine Electronics, LLC Control Head Dimensions 307