Fully Hydraulic Crawler Crane Lifting capacity 200 metric tons

Transcription

1 Fully Hydraulic Crawler Crane Lifting capacity 00 metric tons

2 Luffing J ib Cra ne evolve d t o e quip Aux ilia r y J ib Luffing Jib Crane Conventional luffing tower crane Post Crane Selections are aveilable from: ) 50-ton lifting with Post ) 5-ton lifting with Luffing Jib 3) -ton lifting with Auxiliary Jib Simultaneous lifting by Post and Auxiliary Jib is not permitted. Middle Equalizer for Luffing Jib lifting is tentatively stowed on inner post when the Luffing Jib is dismantled.

3 Min General Dimensions Unit:mm Center of rotation radius 70 High "A" frame folded R6000 C.L si c bo om len gth High "A" frame middle position (*) G.L Boom foot Ba Shoe width Specifications Standard equipment Performance Swing speed.7min-(.7rpm) [Constant swing speed 0.6min-(0.6rpm) optional] Travel speed 0.9/0.6 km/h Gradability % ( ) Engine Make HINO MOTOR Model K3C-UV (with turbo) Diesel engine 4-cycle, water cooled, straight 6-cylinder, direct injection Type 75kw/000min-(374PS/000rpm) Rated output Total piston displacement.88l 450L Fuel tank capacity DCV x 50AH x pcs. Battery Main hoist system (Front left axle, also used for hoisting tower jib) Hydraulic motor Variable displacement axial piston type Reduction gear Two-stage planetary gear Single drum driven independently by hydraulic motor, Hoist drum lebus grooved drum Clutch Internal expanding band type Brake External contracting band type Drum lock Ratchet lock Aux. hoist system (Rear left axle) Hydraulic motor Variable displacement axial piston type Reduction gear Two-stage planetary gear Single drum driven independently by hydraulic motor, Hoist drum lebus grooved drum Clutch Internal expanding band type External contracting band type Brake Ratchet lock Drum lock Boom hoist system (Rear right axle, also used for hoisting tower post) Variable displacement axial piston type Hydraulic motor Three-stage planetary gear Reduction gear Dual drums driven independently by hydraulic motor, Hoist drum lebus grooved drum Wet type multi-disk Brake Ratchet lock Drum lock The travel speed changes depending on the load. Engine tachometer (with hour meter) Hydraulic pressure gauge Fuel gauge Engine coolant temperature gauge Front work lamp (on both sides) Operator's room lamp Front windshield wiper (with window washer) Ceiling wiper (with window washer) Sun shade Sun-visor Storage pouch Tool storage Reclining operator's seat Floor mat Steps for operator's cab Radio (AM/FM, Cassette) Cigarette lighter Ashtray Rear view mirrors (on both sides) Warning horn Moment limiter Electric fuel pump Slewing flashing light Slewing warning Buzzer (with voice alarm) Travel warning Buzzer (with voice alarm) A-frame hoist cylinder Bronze tinted glass Wire mesh boom walkway (for inner boom) Foot rest Electrical engine throttle control grip Engine throttle pedal Ultra low speed control Automatic hydraulic assist brake (main and aux.) Winch mode selector (main and aux.) Rope guide roller on boom back (for outer boom) Plug socket (4V) Loud speaker Winch speed control system (main, aux. and boom hoist) Pump power-shift system Switch of emergency stop (front and rear) Boom foot pin cylinder Standard tools for maintenance (details are as per Parts Catalogue) Remote controller for jack and crawler expand cylinder Optional equipment () Base Machine Jib drum Reeving winch Tagline Slewing parking break Constant speed slewing system Slewing mode select switch (free/break) Drum rotation indication Axle pin cylinder Monitor TV (for rear/drum view) Monitor TV (for hook load) Mirror for drum Radio transmitter Combustion type heater Fire extinguisher Room mirror Electric fan Spark arrestor Operator gate lock lever Tool box (installed in front of operator cabin) Name plate (both side of base machine) Air conditioner () Light and Instrument Yellow rotary light Airplane warning light Boom point clearance lamp Over load outside alarm light (red/yellow/green) Work light for drum Work light on boom Work light for rear direction Additional Front work light Hand light Lift/Depth meter Electric clinometer Level indicator Anemometer (3) Step and guard Catwalk for rear cab Catwalk for rear cab (wide type with handrail) Handrail for catwalk Wire mesh for boom walkway (for insert boom and outer boom) Operator cabin roof guard Wire rope guard for insert boom Hook guard for outer boom (wood or steel pipe) Safety guard rope on main boom (4) Others Large size tool box (with caster) Sling wire rope (for lifting counter weight or crawler)

4 Specifications Crane boom composition Max. Lifting capacity x working radius Max. boom length Max. boom length (main + jib) Main drum hoist/lowering Aux. drum hoist/lowering Rope speed Boom drum hoist/lowering Hook block capacity x Part line Hook block capacity x Part line Part line Boom drum hoist Counterweight Weight for body Total operating weight (with 8m boom) Average ground bearing pressure The following tables show standard combinations for each boom and jib length. 00metric tons x m 90m 03m(7m boom+3m jib) 0 55/55 8m/min 0 55/55 8m/min 3 4m/min x 00ton x 6 ton x 8 78ton 6ton 93ton 03kPa(.05kgf/cm) Boom standard combination Boom length (m) Combination m inner m insert m insert m insert 0.5m outer Boom length (m) Combination The rope speed changes depending on the load. Boom length (m) Jib length (m) Auxiliary Note: Installation of mast is required for boom length exceeding 69m. Jib standard combination Combination m inner m insert m outer Boom length (m) 57 m inner m insert m insert m insert 0.5m outer Combination of Boom and Jib (: Available combination) Jib length (m) Auxiliary Contact IHI if other combinations required. Wire Rope Rope diameter (mm) Guaranteed strength (ton) Place of use φ8 Main drum 70. φ Boom hoist 3 φ34 Boom suspension 0 φ8 Aux. drum 70. φ8 Jib suspension 5 φ3.5 Jib strut suspension 7 Rope type P S(9)+39 x P.7 IWRC6 x P WS(3) IWRC6 x P WS(36) P S(9)+39 x P.7 IWRC6 x Fi(9) IWRC6 x Fi(9) Note: Wire rope length to be determined according to the boom length. Jib suspension pendant rope m Auxiliary jib Guide sheave Strut Strut suspension pendant rope ton hook (one part line) Jib ton hook Boom suspension pendant rope Equalizer 00ton hook (6-part line) "A" frame yoke Boom Main hoist drum Main hoist drum Auxiliary drum Auxiliary drum Boom hoist drum 4

5 min.4000(approx.) min.5600(approx.) min.400(approx.) range (No load condition) Main boom + m auxiliary jib Auxiliary jib 0 90m boom (max.) 87m boom 84m boom 8m boom 78m boom 75m boom 05 0 Max. b oom an gle (max. allowable for aux. jib) 3m jib 00 5m jib 95 9m jib 7m boom 90 (max. allowable for 3m-3m aux. jib) Jib offset angle 3m jib 69m boom 85 66m boom 80 63m boom 0 60m boom m boom 5m boom 65 48m boom m boom (min. allowable for 3m-3m aux. jib) 55 4m boom 39m boom 50 36m boom Height above ground level (m) 70 54m boom 45 33m boom m boom 40 7m boom 4m boom gle m boom 8m boom (basic) n. Mi Auxiliary jib om 35 an bo (min. allowable for aux. jib) 5 0 R Center of rotation 5

6 Main boom rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) Boom length (m) m x 00.0 m x m x 4 m x 3 6.m x m x m x 3.7 m x 3 m x m x m x.m x m x 0 m x m x 9. 3m x m x 9 m x m x 40.6m x m x m x 7.3m x 7.0.9m x m x.5 4m x. 4m x 0.0 m x.4m x m x m x 5 m x 3.9m x m x 7. 5m x m x m x m x 3 m x m x 6m x m x.5 m x m x m x Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 3around the machine with forward stability factor of over.5.. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. The weight of the slings, hook block(s) and auxiliary lifting devices must be considered to be a part of the load. Hook block weight: 00ton hook block.70ton 50ton hook block.40ton 00ton hook block.40ton 60ton hook block.0ton 50ton hook block.00ton ton hook block.00ton ton hook block 0.60ton 4. Jib boom can be fitted to main boom in the following combinations. Jib length(m) Auxiliary Boom length(m) When jib boom is fitted actual loads that can be lifted with main hook block should be reduced according to the below table (the weights include auxiliary hook block). Jib length(m) Auxiliary Weight to be deducted(ton) High "A" Frame should be extended before working. Extend the "A" frame to the highest position when there is no mast. Extend the "A" frame to the mid-position when there is a mast. 7. Depending on the number of part lines, rated lifting load is limited as follows: Part line up to ton Part line up to ton 4Part line up to ton 3Part line up to 3ton 6Part line up to 7ton 5Part line up to 6.5ton 8Part line up to 00.0ton 7Part line up to 8ton 0Part line up to ton 9Part line up to.5ton Part line up to 3ton Part line up to 50ton 3Part line up to 6.5ton 4Part line up to 7ton 5Part line up to 8ton 6Part line up to 00.0ton 8. Always use a mast for boom length of 69m or over. Carefully follow the instruction manual concerning installation of pendant rope. 9. Rated loads shown in bold lines are based on structural strength factors.

7 m aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Boom length (m) Boom length (m) m x m x 3 m x m x 3 3 m x m x m x 0.5m x.m x.6m x m x.7m x 3.m x m x m x m x.4m x m x m x 9.m x 3.7m x 3m x 3m x 4.m x.5 4m x.0 4m x 4m x 5.5m x 55.m x m x m x m x m x m x m x m x m x m x m x 60.3m x m x 6m x 7 Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 3around the machine with forward stability factor of over.5.. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 00ton hook block.70ton 50ton hook block.40ton 00ton hook block.40ton 60ton hook block.0ton 50ton hook block.00ton ton hook block.00ton ton hook block 0.60ton 4. Boom lengths for auxiliary jib attachment are m8m. 5. Always extend the "A" frame during operation. 6. Use the m auxiliary jib for crane operations only. Do not use for bucket operations. 7. Rated loads for the m auxiliary jib are based on structural strength.

8 Aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Offset angle Offset angle mx mx.0 mx mx 8mx mx 5mx mx.3mx 60.mx 64mx mx mx 60mx 9mx 5mx 8. 5.mx 6mx.0 mx mx 60mx mx.8mx 6.8mx 64mx 6. 64mx mx 0.mx mx 6mx mx mx.0 9mx mx 5mx 6mx 64mx mx 9.mx.4mx 6mx 66mx 5 Boom length (m) 4 4 Boom length (m) 0.7mx mx 64mx.mx 64mx 66mx mx mx.0 mx mx 6mx mx mx mx 68mx 5. 68mx.9mx.3mx mx 68mx 66mx.6mx 66mx mx mx.0 0mx mx mx 0.3mx mx 70mx.8mx mx 66mx 3.mx 66mx 70mx 70.6mx 4. 8

9 Aux. jib rated lifting loads (78ton counterweight, 6ton weight for body) Offset angle Offset angle mx mx mx 8.mx.0 0.6mx mx 6mx mx 0.8mx 3.9mx mx mx mx mx mx.0.mx mx 6mx mx mx mx mx mx mx Boom length (m) 6 6 Boom length (m) mx mx mx mx.4mx mx mx mx mx mx.0.6mx mx 6mx mx.3mx mx.7 9.mx.0.6mx mx mx 5mx.9.9 mx mx mx.9 Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 3around the machine with forward stability factor of over.5.. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 00ton hook block.70ton 50ton hook block.40ton 00ton hook block.40ton 60ton hook block.0ton 50ton hook block.00ton ton hook block.00ton ton hook block 0.60ton 4. Always extend the "A" frame during operation. 5. Use the auxiliary jibs for crane operations only. Do not use for bucket operations. 6. Rated loads for auxiliary jib are based on structural strength. 7. Boom lengths for auxiliary jib attachment are 4m-7.0m.

10 range (No load condition) min.4000(approx.) metric tons x.0m metric tons x 5.m 0m(60m post+5m jib) 0 55/55 8m/min 0 55/55 8m/min 3 4m/min x 66 m/min 50ton x 4 5ton x 5ton x ton x ton 6ton 5m jib 33m jib m jib 5kPa(.7kg/cm) 7m jib Center of rotation 5ton (max. allowable for main hook) Wire Rope Main hook block m post 5m post 48m post 45m post 4m post 39m post 36m post Note: :Possible combinations Rope diameter (mm) Guaranteed strength (t) Place of use φ8 Main drum 70. φ8 Aux. drum 70. φ6 Jib hoist 5 φ Post hoist 3 φ34 Jib suspension 0 φ34 Strut suspension 0 φ34 Post suspension 0 60m post 57m post Height above ground level (m) 36m jib min. 4000(approx.) m jib 7m jib 35 Rope type P S(9)+39 x P.7 P S(9)+39 x P.7 IWRC6 x P WS(3) IWRC6 x P WS(3) IWRC6 x P WS(36) IWRC6 x P WS(36) IWRC6 x P WS(36) 5 0 R Luffing jib crane Post/jib composition Post composition Jib hook 4m jib 39m jib Combination of Post and Jib 7 45m jib Note: The rope speed changes depending on the load. Auxiliary. jib (optional) 48m jib min. 40(approx.) at Post Max. Lifting capacity x working radius at Jib Max. lift above ground level Main drum hoist/lowering Aux. drum hoist/lowering Rope Post hoist/lowering speed Jib hoist/lowering Hook block capacity x Part line at Post Hook block capacity x Part line Hook block capacity x Part line at Jib Part line Hook block capacity x Part line Post hoist Jib hoist Counterweight Weight for body Total operating weight (with 60m post+50ton hook+5m jib+5ton hook+jib drum) Average ground bearing pressure min.40(approx.) Specifications The following table shows standard combinations of post lengths when ordering the maximum post length specification (60m). Post composition 3 3 m inner m insert m insert m insert m insert m insert.5m outer Jib point Top sheave block Jib suspension pendant rope 5 Strut 3 Sub-strut guide sheave Jib strut suspension pendant rope Jib Post suspension pendant rope Notes: (*) m and m insert posts with the mark include guardrails for the middle equalizer. (*) A pendant cable for extending the jib is also included with the m-m insert posts. Post Jib hook Equalizer Middle equalizer "A" frame yoke Jib composition The following table shows standard combinations of jib lengths when ordering the maximum jib length specification. Jib composition m inner m insert m insert m insert m outer Main hook block Inner post yoke Main hoist drum Jib hoist drum Post hoist drum Jib point sheave Optional Auxiliary Jib performance Specifications Max. lifting load x working radius (with 36m post+7m jib) metric tons x m (on jib hook) Rope speed Load hoist/lowering 0 55/55 8m/min Part line Optional aux. jib hoist x Part line ton x Main hoist drum Auxiliary hoist drum Auxiliary jib Guide sheave ton hook Sub strut guide sheave Note: The rope speed changes depending on the load. ton hook Jib combination The auxiliary jib can be attached to all jibs from 7m to 5m. 0

11 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x.9m x 0.5m x 0.m x 3m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x.9m x.9m x 0.5m x 0.m x m x m x m x m x m x m x 7.m x 7.m x Jib offset angle Jib offset angle 3 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x 7.m x m x m x m x m x m x m x 9.m x.9m x.9m x.9m x 0.5m x 0.m x m x m x m x

12 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x 9.m x.8m x.8m x 0.4m x m x.9m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x.7m x.7m x 0.3m x m x m x m x.6 3. m x Jib offset angle 3 m x Jib offset angle m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x.9m x.9m x.9m x.6m x.5m x.5m x 0.m x m x m x

13 Post rated lifting loads (78ton counterweight, 6ton weight for body) Jib offset angle m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x m x 8.m x 8.m x 8.m x 8.m x 8.m x 8.m x.9m x.9m x.9m x.5m x.4m x.4m x m x m x m x m x m x m x m x.3.8 m x m x m x m x m x 8.m x m x 8.m x 9.m x m x m x 9.m x m x Jib offset angle m x Jib offset angle m x m x m x 8.m x m x m x m x 8.m x m x m x m x 8.m x m x m x m x 4 8.m x Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 3around the machine with forward stability factor of over.5.. The weight of hook blocks must be considered to be a part of the loads. For tower jib For post 5ton hook block.00ton 50ton hook block.00ton ton hook block 0.60ton ton hook block.00ton 3. Depending on the number of part lines, rated load is limited as follows: part line up to ton 4part line up to ton 4. The angle of the center line of the post and the center line of the jib (offset angle) must not be less than The angle of the center line of the jib to level ground (tower jib angle) must not be less than 0 under loaded conditions. 6. When attaching the auxiliary jib, the post rated loads must be reduced by.5t from the figure shown in the above table. 3

14 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x 5.m x m x 5.m x m x m x m x m x.8 3m x m x.7 3m x.6m x m x 40.6m x m x. 35.m x m x m x 4m x m x 0.8 m x.7 3m x 3 m x m x m x 46.m x m x m x 4m x 4m x.5m x m x 0.5 m x 40.8m x 33.m x m x 50.5m x 6. m x m x 5.m x m x m x m x m x m x m x m x.7 m x 4 3 m x.0m x m x m x m x m x m x 5.m x m x 0.5 4m x 4m x m x.m x m x 34.m x 0.5 4m x 3.m x m x m x 3m x m x 0.5m x m x m x m x m x 50.6m x 6. Notes. Above rated loads are based on the machine being operated on firm level ground, within 78% of tipping load at any point of 3around the machine with forward stability factor of over.5.. The weight of hook blocks must be considered to be a part of the loads. 50ton hook block.00ton ton hook block.00ton 5ton hook block.00ton ton hook block 0.60ton 3. Depending on the number of part lines, rated load is limited as follows: part line up to ton part line up to ton 4. The angle of the center line of the post and the center line of the jib (offset angle) must not be less than The angle of the center line of the jib to level ground (tower jib angle) must not be less than 0 under loaded conditions. 6. The auxiliary jib can be attached to all jibs(7m-5m). 7. When attaching the auxiliary jib, the jib rated loads must be reduced by 0.5t from the figure shown in the above table. 8. The rated loads of the auxiliary jib is equivalent to that of jib attached but to be reduced by 0.5ton. The maximum rated load of the auxiliary jib is ton. 4

15 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x.7 m x.6m x m x m x 4m x m x m x m x.5.5 m x 5.m x.5 5.m x m x m x m x m x 8. 4m x m x m x 6. 4m x 4m x 5m x m x 3m x m x 3m x 9. 4m x 5.m x.0m x m x m x m x 4m x 5.m x 5m x m x m x m x m x.7.m x m x 3m x 0.3 4m x m x m x m x.5 0.9m x.5 m x 5.m x m x m x m x 4m x 3m x 4.m x m x 50.3m x 6. 3m x m x 5m x 3m x m x 5.m x m x m x m x m x 40.7m x 5m x 5

16 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x.6m x.7 3m x m x.7 34.m x m x 3m x 0.0 4m x 5m x.6m x 40.m x 4m x 3 3 m x m x m x.5 m x 5.m x m x 0.5 m x m x 4m x 5. 3m x 9. m x m x 7. m x 3m x 6. 3m x m x m x 54.m x 0.9m x.4m x m x m x 9.m x m x m x m x 5m x m x m x m x 5 4 m x m x 5.m x m x m x.m x m x 43.m x 40.m x m x.5 5m x m x m x m x.7 3m x m x 55.m x m x m x m x 4m x 3 3m x 4m x 34.m x m x m x 4m x 5. 3m x 5.4m x 6.7m x 6

17 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x.5 0.9m x.4m x.9m x.5 m x 5.m x m x m x 6. 4m x m x m x m x m x m x 55.m x m x 9.m x m x m x m x m x m x 5m x 60.9m x 4m x m x m x 63.7m x 4. 4m x 5. 6m x m x 5 m x m x 5.m x m x m x.6m x m x m x.7 3m x 0.0 4m x 5. 5m x m x m x 4m x 3m x 50.7m x m x 7 m x m x m x.5 m x 5.m x m x m x m x m x 5m x.5 m x m x 40.8m x 6. 5m x 3m x m x m x m x m x

18 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x.4m x.9m x m x m x 9.m x m x m x 4m x m x m x m x 5. 4m x 4. 4m x.4m x 3. m x m x 4. 4m x m x.8m x m x 3.9 6m x m x m x 5.m x m x m x 3.m x m x 9. 4m x m x.7 3m x 4.m x m x 8. 4m x 50.4m x m x m x 5.4m x m x m x 70.3m x m x m x m x.5 0.9m x.4m x.9m x.5 m x 5.m x m x m x m x 40.3m x 5m x m x m x m x 3m x 6. 5m x m x m x m x 4m x m x 9.m x m x m x 60.m x 4m x 6m x m x m x m x 5. 4m x 4. 6m x 4m x.4m x 3..3m x m x 4m x 5. 6m x m x m x m x 3.9 4m x m x.9 8

19 range (No load condition) min.40(approx.) metric tons x 5.m 0m(60m post+5m jib) 0 55/55 8m/min 3 4m/min x 0 55/55 8m/min 5ton x ton x ton 6ton 5m jib 48m jib m jib φ8 φ6 φ φ34 φ34 φ34 Hook hoist Jib hoist Post hoist Jib suspension Strut suspension Post suspension m inner m insert m insert m insert m insert m insert.5m outer m jib 7m jib Jib suspension pendant rope 3 Jib point Strut Sub-strut guide sheave Jib strut suspension pendant rope Jib Post suspension pendant rope Post Jib hook Equalizer "A" frame yoke The following table shows standard combinations of jib lengths when ordering the maximum jib length specification. m inner m insert m insert m insert m outer 80 0 R6000 Jib composition Notes: (*) m and m insert posts with the mark include guardrails for the middle equalizer. (*) A pendant cable for extending the jib is also included with the m-m insert posts. Jib composition 85 P S(9)+39 x P.7 P S(9)+39 x P.7 IWRC6 x P WS(3) IWRC6 x P WS(36) IWRC6 x P WS(36) IWRC6 x P WS(36) Rope type The following table shows standard combinations of post lengths when ordering the maximum post length specification (60m) m post 57m post 54m post 5m post 48m post 45m post 4m post 39m post 36m post Luffing tower crane post composition Post composition Wire Rope Rope diameter Guaranteed (mm) strength (t) Note: :Possible combinations Place of use 05 Height above ground level (m) m jib Center of rotation min. 40(approx.) 33m jib Combination of post and Jib 0 36m jib Note: The rope speed changes depending on the load. 4m jib 39m jib 3kPa(.5kg/cm) 5 45m jib ton 335 Max. Lifting capacity x working radius Max. lift above ground level Main drum hoist/lowering Rope Post hoist/lowering speed Jib hoist/lowering Main drum Hook block capacity x Part line hoist Hook block capacity x Part line Part line Post hoist Jib hoist Counterweight Weight for body Total operating weight (with 60m post+5m jib+5ton hook) Average ground bearing pressure min.4000(approx.) Specifications Middle equalizer Inner post yoke Auxiliary hoist drum Jib hoist drum Main hoist drum Post hoist drum Notes on m Auxiliary Jib. m Auxiliary Jib is fitted on the main boom length of 8 meter and up to 8 meter.. m Auxiliary Jib is to be used only for crane operation. 9

20 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x 5.m x m x 5.m x m x m x m x m x.8 3m x m x.7 3m x.6m x m x 40.6m x m x. 35.m x m x m x 4m x m x 0.8 m x.7 3m x 3 m x m x m x 46.m x m x m x 4m x 4m x.5m x m x 0.5 m x 40.8m x 33.m x m x 50.5m x 6. m x m x 5.m x m x m x m x m x m x m x m x.7 m x 49.m x 4 3 m x.0m x m x m x m x 7. m x m x m x 5.m x m x 0.5 4m x 0.m x m x 34.m x 0.5 4m x 3.m x m x m x 3m x m x 0.5m x m x m x m x m x 50.6m x 6.

21 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x.7 m x.6m x m x m x 4m x m x m x m x.5.5 m x 5.m x.5 5.m x m x m x m x m x 8. 4m x m x m x 6. 4m x 4m x 5m x m x 3m x m x 3m x 9. 4m x 5.m x.0m x m x m x m x 4m x 5.m x 5m x m x m x m x m x.7.m x m x 3m x 0.3 4m x m x m x m x.5 0.9m x.5 m x 5.m x m x m x m x 4m x 3m x 4.m x m x 50.3m x 6. 3m x m x 5m x 3m x m x 5.m x m x m x m x m x 40.7m x 5m x

22 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x m x m x.6m x.7 3m x m x.7 34.m x m x 3m x 0.0 4m x 5m x.6m x 40.m x 4m x 3 3 m x m x m x.5 m x 5.m x m x 0.5 m x m x 4m x 5. 3m x 9. m x m x 7. m x 3m x 6. 3m x m x m x 54.m x 0.9m x.4m x m x m x 9.m x m x m x m x 5m x m x m x m x 5 4 m x m x 5.m x m x m x.m x m x 43.m x 40.m x m x.5 5m x m x m x m x.7 3m x m x 55.m x m x m x m x 4m x 3 3m x 4m x 34.m x m x m x 4m x 5. 3m x 5.4m x 6.7m x

23 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x.5 0.9m x.4m x.9m x.5 m x 5.m x m x m x m x m x m x 6. 4m x m x m x 55.m x m x 9.m x m x m x m x m x m x 5m x 60.9m x 4m x m x m x 63.7m x 4. 4m x 5. 6m x m x 5 m x m x 5.m x m x m x.6m x m x m x.7 3m x 0.0 4m x 4.m x 4m x 5. 5m x m x m x m x 5. 5m x 3 m x m x m x.5 m x 5.m x m x 0.5 3m x 3 m x m x 5m x.5 m x m x 40.8m x 6. 5m x 3m x m x m x m x m x

24 Jib rated lifting loads (78ton counterweight, 6ton weight for body) m x.4m x.9m x.6. x.7 m m x x 4m m x m x 9.m x m x m x m x 4m x m x m x 5. 6m x 4..4m x m x 5. x m 5..8m x m x 3.9 6m x m x m x 5.m x m x x.5 3.m m x x 9. 4.m.6.6 m x m x 9. 4m x 3m x m x m x 8. 4m x 50.4m x m x 0.5 3m x 5. 5m x m x m x 5.4m x 5. 5.m x m x 5m x m x 70.3m x Notes. Above rated loads are based on firm level ground, within 78% of tipping load at any point of 3 m x throughout and with front 0.3m x 0.9m x.4m x.9m x.5 stability of.5 or more..4m x. The actual lifting loads must.5 3. m x 5.m x be reduced following hook 3..5 block (main and jib) and m x other lifting devices. 9.m x For tower jib.8 5ton hook block.00ton.4 ton hook block 0.60ton 3. Depending on the number.6.0 x x of part lines, rated load is m m..5 limited as follows: x x m m.9 -part line up to ton.3m x m x part line up to ton The angle of the center line of the post and the center line of the jib (offset angle) must not be less than The angle of the center line x 3m x m of the jib to level ground x 4m (tower jib angle) must not x x be less than 0 under 4m m loaded conditions. 4m x 4m x 4m x m x 6. 5m x m x m x 5m x 4 4 5m x 5. 6m x 4. 6m x 4m x 5. 5m x 5. 6m x 5. m x 4. m x 3.9 4m x m x.9 4

25 Specifications range (No load condition) 0 Min metric tons x m 5m (at 57m post) 0 55/55 8m/min 3 4m/min x 50ton x 4 5ton x 8 7ton ton ton 08kPa(.0kg/cm) 57m post 54m post Wire Rope 5m post φ 8 φ φ 34 Guaranteed strength (ton) m post 50 4m post 50 39m post 45 36m post 40 33m post m post 35 4m post n. Mi m post Note: ( ) m and m insert posts with the mark include guardrails for the middle equalizer m x m x m x m x Post rated lifting loads (78ton counterweight, 6ton weight for body).0 R6000 Notes. Above rated loads are based on firm level ground, within 78% of tipping load at any point of 3throughout and with front stability of.5 or more.. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 3. The actual lifting loads must be reduced following hook block and other lifting devices. 50ton hook block.00ton ton hook block.00ton ton hook block 0.6ton 4. Depending on the number of part lines, rated lifting load is limited as follows: part line up to ton part line up to ton 3part line up to 3ton 4part line up to ton Boom length (m) 40 7m post Center of rotation m inner m insert m insert m insert m insert m insert.5m outer 55 48m post Rope type P S(9)+39 x P.7 IWRC6 x P WS(3) IWRC6 x P WS(36) Post crane composition Post length (m) Post composition Rope diameter (mm) 65 Height above ground level (m) Note: The rope speed changes depending on the load. Place of use Main drum Boom hoist Boom suspension Max. 8 Max. lifting capacity x working radius Max. lift above ground level Main drum hoist/lowering Rope speed Post hoist/lowering Main drum Hook block capacity x Part line Part line hoist Hook block capacity x Part line Post hoist Counterweight Weight for body Total operating weight (with 57m post+50ton hook) Average ground bearing pressure m x 3.9m x 0.5m x 3.9m x.0m x m x.6m x m x.m x.6m x 3.m x m x 3.7.3m x 3.9m x 3.7 m x 0.4 m x m x m x 3.9m x m x.8 3m x m x 9. 4m x 4m x 4m x 5

26 Specifications Wire Rope Max. lift above ground Bucket closing Rope speed Bucket holding Boom hoist and lowering Bucket closing Part line Bucket holding Boom hoist Rated lifting capacity Counterweight Weight for body Total operating weight (with 8m boom+.5m3 bucket) Average ground bearing pressure Place of use Rope diameter (mm) Guaranteed strength (ton) φ8 Bucket closing 5 φ8 Bucket holding 5 φ Boom hoist 3 φ34 Boom suspension 0 φ0 Tagline 4m (8m boom+.5m3 bucket) 0 55/55 8m/min 0 55/55 8m/min 3 4m/min x 6 (for all types bucket) (for all types bucket) 8.5ton (bucket weight+load) 7ton ton 9ton (Approx.) 05kPa(.07kg/cm) Rope type IWRC6 x Fi (9) IWRC6 x Fi (9) IWRC6 x P WS(3) IWRC6 x P WS(36) 6 x 9 Length of wire rope to be decided according to the ordered boom length. : The rope speed changes depending on the load. Bucket specifications Classification Capacity(m3) Weight (t) Optional.0 Standard.5 Optional Optional Optional Purpose Heavy duty digging (dredging) General digging, heavy material handling Medium weight material handling (Apparent specific gravity:..5) Lightweight material handling (Apparent specific gravity: less than.) Lightweight material handling (Apparent specific gravity: less than.0) Top clearance Min. 6000(approx.) 3760 R Center of rotation Ba sic bo om len gth General Dimensions Unit: mm C.L G.L Max. digging depth Boom foot Total lift Max. dumping height Shoe width radius

27 range (No load condition) e co mm end ed) Max Ma x. 6 5 (r 7m boom 35 4m boom d) de 45 8m boom (basic) n. Mi 35 (re n. Mi n me m co 40 Min (approx.) Center of rotation m boom 0 5 Height above ground level (m) R range and rated loads Boom length (m) Boom angle Rated lifting load (ton) Total lift (m) Max. dumping height (m) Max. digging depth (m) Notes. Recommended maximum boom length is 7m. Rated lifting load is the upper limit of "bucket weight+load" during clamshell work. Use a bucket suitable for the kind of the load required so that the allowable load figures in the above table are not exceeded.. radius is horizontal distance from center of rotation to a vertical line through the center of bucket. "Maximum dumping height" is calculated 6m bucket clearance, therefore it will be decided by bucket size. "Maximum digging depth" is deducted "Max. dumping height" from "Total lift" (46m). 3. Bucket operation can not be performed by m jib. 4. During the bucket lowering operation, half brake controlled free fall in permissible less than 0m, farther lowering to be use in conbination with power load lowering. 5. Allowable bucket weight is ton, however, must be reduced bucket weight depend on duty cycle and total lift. 6. During the slewing, do not give the lateral load to boom by hard acceleration or deceleration. Operate most carefully when installed longer boom. 7

28 Pontoon mounted crane specifications Max. lifting capacity(metric ton) x working radius(m) Max. boom length Main drum hoist/lowering Rope speed Aux. drum hoist/lowering Boom drum hiost/lowering Main drum Hook block capacity x part line hoist Part line Hook block capacity x part line Boom drum hiost/lowering Counterweight Total operating weight with 8m boom (including crawler fixing device) Average ground bearing pressure Wire Rope Place of use Rope diameter (mm) Guaranteed strength (ton) φ Hook hoist 8 6 φ Boom hoist 3 φ Boom suspension 34 0 φ Jib hoist x (3throughout) 3 0 0m/min 0 0m/min 55 0m/min 00ton x 8 ton x 8 6ton Rope type IWRC6 x P Fi (9) IWRC6 x P WS(3) IWRC6 x P WS(36) IWRC6 x P Fi (9) 6ton 87kPa(0.89kg/cm) Center of rotation : The rope speed changes depending on the load. Min. 400 (approx.) 450 o 8 om l 00 eng 0 th R6000 Boom rest B Boom foot W.L (7m boom installed case) Min (approx.) General dimensions (Unit: mm) Auxiliary jib and hook are optional radius C.L 05 W.L Above figure is for reference when CCH000 crawler crane mounted on pontoon as floating crane. 8

29 Main boom rated lifting loads 8 Boom length (m) Load m x 3 Angle Load m x m x 4 Angle Load Angle Load Angle 6.m x m x m x m x Load Angle Load Angle m x m x m x m x Load Angle m x m x Notes 5. When m aux. jib in fitted actual loads that can be lifted with main hook blocks should be reduced 0.8ton from the above chart (the weight includes aux. hook block). 6. The boom length that can be used in bucket operation by means of clamshell etc. is up to 7m. 7. The rated lifting load is up to.5ton in bucket operation. The total of bucket weight and loads can not exceed this value.. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load.. The weight of hook block and other lifting devices must be considered to be a part of the loads. for main boom for m aux. jib 00ton hook block.40ton ton hook block 0.60ton 60ton hook block.0ton ton hook block.00ton 3. Do not exceed 3 of trim angle pontoon on loaded condition. 4. Depending on the number of part lines, rated lifting load in limited as follows -part line up to ton 5-part line up to 6.5ton -part line up to ton 6-part line up to 7ton 3-part line up to 3ton 7-part line up to 8ton 4-part line up to ton 8-part line up to 00ton m aux. jib rated lifting loads Boom length (m) m x m x m x m x.4m x m x m x m x m x 9.m x m x m x 3.7m x Notes. radius is horizontal distance from center of rotation to a vertical line through the center of gravity of the load.. When the main hook block is installed, the lifting loads of jib must be reduced by the weight of hook block (main and jib) and other lifting devices. 00ton hook block.40ton ton hook block.00ton 60ton hook block.0ton ton hook block 0.60ton 50ton hook block.00ton 3. Do not exceed 3 of trim angle pontoon on loaded condition. 4. Bucket operation can not be performed by m jib. 3m x 9

30 Individual masses and outline dimensions Main part name Mass (tons) Q'ty Dimensions(m) L x W x H Main body (without "A" frame, ropes, axles and crawlers) (3.9) () 5 x 7 x 3.7 Main body (with "A" frame, and without ropes, axles and crawlers) (3) () 0 x 7 x Main body (with "A" frame, ropes, and axles and without crawlers) x 7 x 3 Crawler x.07 x.37 Counterweight, weight for body 9 9 See below. ⑥ ⑤ ③ ⑦ ② ① 4,370 ⑧ ⑨ 5 x.65 x.4.3 x.45 x.35,540,800 Weight (tons) ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Total ④ 6,0,665,40 640,385, Main body Counterweight arrangement and dimensions (mm) Crane attachment Inner boom (with boom limit stop) 3. Outer boom (with pendant rope) 3m insert boom (with pendant rope) 0.85 As required 3.5 x.45 x.35 6m insert boom (with pendant rope).35 As required x.45 x.35 9m insert boom (with pendant rope).8 As required x.45 x.35 Equalizer x.4 x 0.36 Inner jib (with jib strut pendant rope). 5 x.35 x.05 Outer jib (with pendant rope) x.07 x.05 m aux. jib x 0.64 x 0.4 6m insert jib (with pendant rope) ton hook x.36 x.0 50ton hook x. x ton hook x.97 x ton hook. 0.8 x.77 x 0.5 As required 6. x 0.98 x.05 Luffing attachment ton hook (shared with luffing jib) x.5 x 0.46 Inner post (with inner post yoke and stabilizer) 5 x.65 x.4 Tower top.9 6 x x.35 3m insert post (shared with 3m insert boom) 0.95 As required 3.5 x.45 x.35 6m insert post (shared with 6m insert boom).50 As required x.45 x.35 9m insert post (shared with 9m insert boom).0 As required x.45 x.35 Middle equalizer 0.3. x 0.76 x 0.33 Strut.5 set x.07 x.5 Tower inner jib (with jib limit stop).8 x.57 x.5 Tower outer jib (with pendant rope). x. x.6 3m tower insert jib (with pendant rope) 0.3 As required 3. x.6 x.5 6m tower insert jib (with pendant rope) 0.54 As required 6. x.6 x.5 9m tower insert jib (with pendant rope) 0.74 As required 9. x.6 x.5 50ton hook (for post operations) x.9 x ton hook (shared with post and jib operations) x.6 x 0.35 Diagrams shown have been drawn for catalog purposes and may differ from actual products. Specifications are subject to change without notice due to technical improvements or modifications.

31 OPERATOR ORIENTED DESIGN ENSURES SAFE AND EFFECTIVE OPERATION OF GREAT 00-TON Highest rope speeds in this class 0 meter/minute Load Hoist/Lowering Powerful Swing Powerful double-hydraulic-motor for swing motion is independent from all other operations. Hydraulic Motors to drive main drum, auxiliary drum, the third drum and boom hoist/lowering drum are independently controlled to match each operating speeds. (The third drum is optional for application other than the luffing jib crane) Full Power-Efficient Hydraulic Control System Two variable displacement pumps and one gear pump incorporated into engine provide the most effective usage of engine output. Hydraulic flow and pressures are automatically regulated to deliver high flow and low pressure for lighter loads, low flow and high pressure under heavy loading. Dial system controller Hydraulic pump delivery volume is controlled in conjunction with engine speed supplemented by and independent swashplate angle control dial. The device provides easy, accurate and precise inching work. Wide visibility and deluxe control stands Dazzle free front glass, radio, intermittent windshield wiper, sunshade, stowbox are standard equipped. Levers, pedals, switches are logically located for safe and easy operation. Engine throttle switch is integrated on swing lever grip. Winch mode switch (select foot or automatic) is located on main and aux. hoist levers. 3

32 CCH000-5 Luffing Jib Crane Kishi-Tokai Bldg.,8-4-4, Nishikamata, Ota-ku, Tokyo , JAPAN Phone: Fax: , 884 Specifications are subject to change without notice due to technical improvements or modifications. Distributed by Printed in Japan IK000B0404LL0 Powered by TCPDF (