OUNCES PRESSURE REGULATOR BACK PRESSURE TO ATMOSPHERE W/OUTSIDE SUPPLY
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1 OUNES PRESSURE REGULATOR BAK PRESSURE TO ATMOSPHERE W/OUTSIDE SUPPLY APPLIATIONS: Valve designed to regulate ounces ( oz to.5 psig) back pressure on a tank and vent to atmosphere when pressure exceeds set point. An outside supply of 0 psig is raised to operate motor valve. EATURES: Intermittent bleed pilot Soft seat for bubble tight shut-off High capacity (ull opening seat) External pilot isolating process stream from instrument supply gas PRESSURE RANGE: Upstream Pressure:.5 oz to.5 psig Optional springs provide a set point of: oz to 5 psig or psig to 0 psig APAITY: See Table of ontents Motor Valve Assembly Pilot Assembly Motor Valve Diaphragm Pressure Downstream Pressure Upstream Pressure Supply Pressure (outside source) Adjusting Screw OPERATION: This Regulator maintains a low pressure back pressure by relieving to a lower pressure or atmosphere. The pressure to operate the valve is an outside pressure source. The Regulator consists of a three-way pilot operating a motor valve. The only moving parts are the Pilot Assembly and the Motor Valve Stem Assembly (rosshatched). The three-way pilot action is due to the operation of the PILOT PLUG. The PILOT PLUG consists of two stainless balls rigidly connected. The upper PILOT PLUG seat is the Motor Valve Diaphragm Pressure vent (Yellow to Atmosphere). The lower PILOT PLUG seat is the Motor Valve Diaphragm Pressure inlet (Violet to Yellow). The Pilot Assembly actuates the PILOT PLUG. The force of the PILOT SPRING above the PILOT DIAPHRAGM acts against the Upstream Pressure (Red) below the PILOT DIAPHRAGM to determine the motion of the Pilot Assembly. Assume a desired Upstream Pressure (Red) greater than the current setting. The ADJUSTING SREW compresses the PILOT SPRING. The PILOT SPRING forces the Pilot Assembly downward. irst, the upper PILOT PLUG seat (Yellow to Atmosphere) closes, then the lower PILOT PLUG seat (Violet to Yellow) opens. Increased Motor Valve Diaphragm Pressure (Yellow) pushes the Motor Valve Stem Assembly downward and closes the motor valve. Assume the Upstream Pressure (Red) increases. The increased Upstream Pressure pushes the Pilot Assembly upward against the PILOT SPRING. This first, closes the lower PILOT PLUG seat (Violet to Yellow), then opens the upper PILOT PLUG seat (Yellow to Atmosphere). Motor Valve Diaphragm Pressure (Yellow) decreases, Upstream Pressure (Red) pushes the Motor Valve Diaphragm Assembly upward. The motor valve opens. This rapid but stable interaction of the Pilot Assembly and Motor Valve Diaphragm Assembly produce a true throttling action. Pilot Spring Pilot Diaphragm Pilot Plug Motor Valve Diaphragm Oil A:95. Issued /09
2 OUNES PRESSURE REGULATOR BAK PRESSURE TO ATMOSPHERE W/OUTSIDE SUPPLY AST IRON Line Size Screwed langed Grooved " THRU VALVES AVAILABLE: THRU VALVES AVAILABLE: AT. SIZE OPER. MAX NO. TYPE REG. NO PRES. W.P. KIT AAI-.5 ".. SGT OBPA.5 75 RUI AAI-5 "..5 SGT OBPA 5 75 RUI AAI-0 ". 0 SGT OBPA 0 75 RUI AAJ-.5 ". a. GT OBPA.5 75 RUI AAJ-5 ". a.5 GT OBPA 5 75 RUI AAJ-0 ". a 0 GT OBPA 0 75 RUI AAK-.5 " GRVD.. GGT OBPA.5 75 RUI AAK-5 " GRVD..5 GGT OBPA 5 75 RUI AAK-0 " GRVD. 0 GGT OBPA 0 75 RUI AAL-.5 3". 3. SGT OBPA.5 75 RUJ AAL-5 3". 3.5 SGT OBPA 5 75 RUJ AAL-0 3". SGT OBPA 0 75 RUJ AAM-.5 3". a 3. GT OBPA.5 75 RUJ AAM-5 3". a 3.5 GT OBPA 5 75 RUJ AAM-0 3". a GT OBPA 0 75 RUJ AT. SIZE OPER. MAX NO. TYPE REG. NO PRES. W.P. KIT AAN-.5 ".. SGT OBPA.5 75 RUK AAN-5 "..5 SGT OBPA 5 75 RUK AAN-0 ". 0 SGT OBPA 0 75 RUK AAO-.5 ". a. GT OBPA.5 75 RUK AAO-5 ". a.5 GT OBPA 5 75 RUK AAO-0 ". a 0 GT OBPA 0 75 RUK AAP-.5 ". a. GT OBPA.5 75 RTY AAP-5 ". a.5 GT OBPA 5 75 RTY AAP-0 ". a 0 GT OBPA 0 75 RTY *These parts are recommended spare parts and are stocked as repair kits. The number of a series assigned to a part indicated different line sizes. or example: Diaphragm -", 9-3", -" and 3-". a ompanion flanges, nuts, bolts and gaskets are furnished, at extra cost, only when specified. Dimensions refer to Table of ontents. A:95.3 Issued 9/0
3 GAS APAITY HARTS 5 psig Maximum W.P. Valves UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge +. psig) MAXIMUM APAITY LINE 0 GAS APAITY inch VOLUME-MILLIONS U. T. PER HRS.-.5 SPEII GRAVITY GAS AT. 0 UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge +. psig) MAXIMUM APAITY LINE 0 GAS APAITY 3 inch VOLUME-MILLIONS U. T. PER HRS.-.5 SPEII GRAVITY GAS AT. 0 Gas capacities are based on pressure taken immediately upstream and downstream from the regulator in a wide open position. ritical flow exists across a valve or orifice when the downstream absolute pressure is approximately half of the upstream absolute pressure. Any decrease in downstream pressure will not increase the flow through the valve. ritical flow conditions on the charts are represented by the MAXIMUM APAITY LINE. HOW TO USE HARTS: Locate UPSTREAM PRESSURE at left of chart. ollow horizontally across to PRESSURE DROP (upstream minus downstream pressure). Read VOLUME directly below. If the horizontal projection of the upstream pressure does not intersect the given pressure drop, flow is critical. In this case project UPSTREAM PRESSURE horizontally to the MAXIMUM APAITY LINE and read VOLUME directly below. * or gravity correction multiply above capacities by where G equals specific gravity of gas..5 G; A:0. Issued /09
4 GAS APAITY HARTS 5 psig Maximum W.P. Valves UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge +. psig) UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge +. psig) MAXIMUM APAITY LINE VOLUME-MILLIONS U. T. PER HRS.-.5 SPEII GRAVITY GAS AT. 0 * MAXIMUM APAITY LINE VOLUME-MILLIONS U. T. PER HRS.-.5 SPEII GRAVITY GAS AT. 0 * GAS APAITY inch GAS APAITY inch Gas capacities are based on pressure taken immediately upstream and downstream from the regulator in a wide open position. ritical flow exists across a valve or orifice when the downstream absolute pressure is approximately half of the upstream absolute pressure. Any decrease in downstream pressure will not increase the flow through the valve. ritical flow conditions on the charts are represented by the MAXIMUM APAITY LINE. HOW TO USE HARTS: Locate UPSTREAM PRESSURE at left of chart. ollow horizontally across to PRESSURE DROP (upstream minus downstream pressure). Read VOLUME directly below. If the horizontal projection of the upstream pressure does not intersect the given pressure drop, flow is critical. In this case project UPSTREAM PRESSURE horizontally to the MAXIMUM APAITY LINE and read VOLUME directly below. * or gravity correction multiply above capacities by where G equals specific gravity of gas..5 G; A:0. Issued /09
5 LIQUID APAITY HARTS 0 psig Maximum W.P. Valves APAITY-Bbls. Water/Day, Steady low PRESSURE DROP AROSS VALVE PSIG VALVE SIZE - INHES 3 75,70 3,350 7,00,00,500,900,000 3,0 3,050,00 3,500,500 3,500 7,000 5,00 5,700 3,900 7,00 7,500 0,0 5,00,000,700 5,900,00 3,500,00 0 3,0 7,900 5,00 3,900,00 9,00 9,00,700 0,700,00,00 9,0 50 5,0,00,00 55,00 0 5,00 3,00 7,00 0,500 70,00,700 9,0 5,00 0,700 5,700 3,0 9, ,500 7,00 33,500 7,00 5,00 9,700 39,00 7, ,0,500 0,750 93, ,750 5,000 7,000 0,000 50,00,000 5,000 0, ,0,900 57,50,000 or gravity correction, multiply the above figures by Where G is the specific gravity of the flowing liquid. G A:0.7 Issued /09
6 GAS SERIES REGULATOR DIMENSIONS OR: BAK PRESSURE UPSTREAM DIERENTIAL PRESSURE PRESSURE REDUING-BALANED PRESSURE REDUING VAUUM PRESSURE DIERENTIAL PRESSURE REDUING BAK PRESSURE VAUUM LIQUID BAK PRESSURE 3" 7-7/" D H " B 3-/" A G 0-/" AST IRON OR DUTILE STEEL 50 S/GT-BP-S -3/" OR: LOW PRESSURE BAK PRESSURE OUNES BAK PRESSURE TO VAUUM OUNES PRESSURE REDUING OUNES PRESSURE REDUING VAUUM VAUUM BAK PRESSURE TO VAUUM -3/" E -3/" I B A AST IRON OR DUTILE G STEEL LINE SIZE " " 50 S/GT 3 " " " A:0. Issued /0 BODY STYLE A B D* E G H* I GRVD 3 /" /" 9" 3 /" " 3 /" 5" 5 /" /" /" /" /" 3 /" " 3 3/" 3 /" 3 3 /" /" 5 /" LANGE DIMENSIONS ARE ANSI 5/50 STANDARD. 7 /" /" /" /" 3" 3" /" /" 7" 5 /" 0 /" 0 /" 0 /" " " 3 3 /" 3 3 /" 7 /" 3 /" /" /" /" /" /" 0 /" 0 /" " onfiguration of Back Pressure Valve is a trademark of Kimray, Inc. 9 /" 0 /" 0 /" 5 /" 5" " /" /" /" 0 /" *Add 7/" to PRB and USDP Regulators for this dimension. " 5 /" /" 3 /"
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