PERFORATING SYSTEMS DESIGN AND MANUFACTURING
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1 PERFORATING SYSTEMS DESIGN AND MANUFACTURING
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3 CONTENT: 1. Company Presentation Perforating Systems Scalloped gun perforating systems KPO 50 KPO Basic specifications of scalloped gun perforating systems KPO...7 NEW 2.3. Scorpio 89 (optimal solution of geological tasks) Perforating system KPO combined DP+BH Perforating system KPO 114 with increased perforation density...9 NEW 2.6. Self-orienting perforating system Small-size expandable perforating systems Multiple action perforating system KPM Integrated effect devices...15 NEW 3.1. Integrated effect device Plast-PP GPM-105PP NEW 3.3. Cable head NKPU.PP Equipment for perforating systems with tubing Hydro-mechanical firing head VGM Detecting drill bar (USHR-PP) Initiation devices Electrical detonator ED-PN Blasting cartridge insensitive permissible PVPD-N Sealed cartridge PGN Electrical detonators initiation and monitoring devices High frequency exploder PVV Device TEST-EDT Device TEST-EDT-A Detonation transmission means Booster Boosting detonation charge ZDU Detonating cord Detonating cord DHTV-150/ Detonating cord DНU-33M Detonating cord PT Detonating cord DHT Detonating cord DHT Detonating cord PT Well inspection and perforation supervision devices Hardware and software set SOPR Perforator operation recording device Accident elimination means and auxiliary equipment Catching equipment Fishing rod Drop bar Packer VP Stuck point detector Heat resistant primer torpedoes TSHT
4 1. COMPANY PRESENTATION Promperforator LLC has been operating in the perforation systems market since The Company s basic sphere of activity is the development and manufacture of perforation systems, and the integrated supply of commercial explosives and equipment for perforating-explosive operations in oil, gas and metal mining industries. The Company has all necessary licenses and permits for performing activities such as production, distribution and storage of commercial explosives. The main production plant is located in Chapayevsk, Samara region. Promperforator LLC production is applied in the following cases: casing perforation of oil, gas and other formatiions; perforation of oil and gas wells under pressure; preparation works for formation hydrolic fracturing; remedial cementing; elimination of accidents in wells. Use of modern technologies provides reliability, safety and high quality of our production. All perforation systems and components come with permanent operational permits from RF Rostekhnadzor, as well as conformity certificates. All our charges have passed certification tests under the Russian procedure SS-05, as well as international procedure API RP 19B for perforator tests. With the aim of diversification, we are in constant consultation with geophysical and oil companies and invest in our own development. The Company s technical department is responsible for all issues concerning specific use and technical data of perforating systems, as well as drafting new projects. High production capacities allow us to have end products in stock in warehouses available at any time, which ensures timely delivery. 4 info@promperforator.ru web:
5 ADVANTAGES OF THE COMPANY 1. WHY «PROMPERFORATOR»? Training and supervision for service companies specialists Prompt delivery of equipment by all transport means Wide network of consignment warehouses Perforation of sections longer than 500 m per 1 lowering-pulling up operation Сonstant modernization of production Innovative products Highly-skilled and self-disciplined personnel Quality of equipment 5
6 2. PERFORATING SYSTEMS 2.1. Scalloped Gun Perforating Systems KP050, KP064, KPO73, Skorpion 89, KPO89, KPO102, KPO114 Scalloped gun perforating systems KP050, KP064, KPO73, KPO89, KPO102, KPO 114 are used in perforating-esplosive operations in oir, gas and other wells both at low and high hydrostatic pressure with t up to 170 С. All KPO perforating systems have similar structure and differ only in overall size. Small-size perforation systems KP050 can be used with tubing. It is provided to apply centralizers for optimum location of perforator towards casing walls (it does not refer to KP050 due to its use with tubing). KPO Perforating Systems can be used in vertical, directional and horizontal wells with both wireline and tubing. Specific features of KPO perforating systems: Simplicity, convenient and quick loading of the system both at the loading shop and in work area; High operation reliability of multicarrier perforator due to special design of detonation transmission unit; Convenient connection of separate sections of perforator at well-head due to the use of buttress thread and reliable fixation of perforator at well-head; Operating capability under conditions of high temperature and high pressure in wells; Adaptation for all initiating systems; No well clogging. 100% of perforation equipment and materials are extracted from the well after perforating; Minimum deformation of carrier at explosion; Possibility to use DP and BH charges in one gun (combined perforation). 6 info@promperforator.ru web:
7 2.2. Basic Specifications of Scalloped Perforating System KPO 2. Perforator index КPО 50 КPО 64 КPО 73 ScorpioN 89 КPО 89 КPО 102 КPО 114 Explosive weight, g Type of charge DP BH DP BH DP BH DP- 00 SDP DP ОP BH SBH DP- 00 DP-01 BH DP- 00 DP- 01 BH DP- 00 DP-01 BH DP BH DP- 00 DP- 01 BH DP- 00 DP- 01 BH Perforator diameter, mm* Minimum drift diametr of casing string, mm Maximum temperature of operation, С / Pressure (min/ max), МPа* 0,3 0,3 0,1/80 0,3 0,3 0,3 Maximum shot density, hole/m 12; 20* Phasing, degree Depth of penetration on a combined target, mm Entry hole diameter, mm Depth according to API 19B, mm Diameter of perforation channel entry hole according to API 19B, mm , ,5 10,5 15,5 18,0 23, , , ,01 8,2 19,47 8,7 23,71 8,84 22,19 11,86 22,47 9,8 10,72 22,18 10,22 20,94 - at a separate order Perforating systems for operation at max 130 MPa pressure can be supplied *1 20 density of perforation only for use in liquid medium *2 for perforators without centralizers 7
8 2. new 2.3. «Scorpio» PERFORATING SYSTEMS OPTIMAL SOLUTION OF GEOLOGICAL TASKS 2.3. Scorpio specifications The new product designed by LLC Promperforator is a line of Scorpio perforators with advanced specifications for perforation and assembly of perforator. Advantages of perforating systems «Scorpio 89»: Precise positioning of a shaped charge in a special lock pin allows to increase perforating system operational stability; Lock pins simplify the charge construction providing reliable adjacency of a detonating cord to a shaped charge ignition head thus twice reducing perforator assembly time; Advanced detonation transmission unit and modified carrier design increases operational reliability of perforating system in extended perforation intervals; Similar shape of charges allows combining different types of charges in one perforator carrier. A wide range of shaped charges makes it possible to use this perforator for solving any geological task Perforator type Scorpio 89 Weight of explosive in one shaped charge, g 25 Type of shaped charge SDP DP OP BH SBH Perforator diameter, mm 89 Minimum drift diameter of casing string, mm 115 Maximum temperature of operation, C 150/170 Pressure min/max, MPa 0,1/80 Perforation density, hole/m 20, 18, 16, 13, 10 Phasing, degree 60 Depth of perforation at combined target, mm Casing entry hole diameter, mm 9,5 10,5 15,5 18,0 23,0 8 info@promperforator.ru web:
9 PERFORATING SYSTEMS Perforating system KPO Combined DP+BH The combined perforation refers to joint usage of «Deep Penetration» and «Big Hole» charges in the same gun. It is offered as optional, at the Customer s request, as a fairly universal variant at well completion. It may be used both for hydraulic formation fracturing and for standard perforation. Our enterprise has a wide range of perforating systems and shaped charges that allows us to successfully undertake operations on exposing a producing horizon using the combined perforation method Scalloped Perforating System KPO114 with increased shot density (phasing 45 /135 ) 9
10 2. new PERFORATING SYSTEMS 2.6. Self-orienting perforating system For maximum effect solution of specific geological tasks. Self-orienting perforator has the following design characteristics: Loading tube with charges inside the carrier is oriented with the help of special rotary group designed by LLC Promperforator; 1 m and 2 m perforation sections together with spacers can be used to reach necessary perforation length at assembly; BH and DP charges (as in KPO perforating systems of the same cross-sectional size) as well as their combination can be used for maximum efficiency; It is possible to apply several types of charge phasing 0, 45 and 180 depending on well characteristics; Application of perforating system with maximum charge density up to 18 hole/m at different phasing is available; The perforator can be used either with oil-well tubing or with a stiff wire-line. 10
11 PERFORATING SYSTEMS new Specifications of self-orienting perforators KPO73ON: Index KPO73ON Perforator diameter 73 mm Minimum casing drift diameter 88 mm Maximum operational temperature 170 Pressure, max/min, MPa 0,3/80 Perforation density, hole/m 18, 16, 14, 12, 10 Perforation direction and phasing, degree Vertical up 0, Vertical down 0, Horizontal 180. Minimum inclination (zenith angle) 30 Depth of perforation at combined target, mm ZKPO-PP-19DP-00, ZKPO-PP-19DP mm ZKPO-PP-19BH-00, ZKPO-PP-19BH mm Casing entry hole perforation diameter, mm ZKPO-PP-19DP-00, ZKPO-PP-19DP mm ZKPO-PP-19BH-00, ZKPO-PP-19BH mm 2.6. Basic specifications of self-orienting perforators KPO89ON: Index KPO89ON Perforator diameter 89 mm Minimum casing drift diameter 115 mm Maximum operational temperature 170 Pressure, max/min, MPa 0,3/80 Perforation density, hole/m 18, 16, 14, 12, 10 Perforation direction and phasing, degree Vertical up 0, Vertical down 0, Horizontal 180. Minimum inclination (zenith angle) 30 Depth of perforation at combined target, mm ZKPO-PP-22DP-00, 760 mm ZKPO-PP-22DP mm ZKPO-PP-22BH-00, ZKPO-PP-22BH mm ZKPO-PP-22DP mm Casing entry hole perforation diameter, mm ZKPO-PP-22DP-00, 12 mm ZKPO-PP-22DP mm ZKPO-PP-22BH-00, ZKPO-PP-22BH mm ZKPO-PP-22DP mm 11
12 2. new PERFORATING SYSTEMS 2.6. Basic specifications of self-orienting perforators KPO114ON: Index KPO114ON Perforator diameter 114 mm Minimum casing drift diameter 145 mm Maximum operational temperature 170 Pressure, max/min, MPa 0,3/80 Perforation density, hole/m 18, 16, 14, 12, 10; 18, 15, 12*1 Perforation direction and phasing, degree Vertical up 0, Vertical down 0, Horizontal 180, Vertical down 135 Minimum inclination (zenith angle) 30 Depth of perforation at combined target, mm ZKPO-PP-22DP-00, ZKPO-PP-22DP-01 ZKPO-PP-22BH-00, ZKPO-PP-22BH-01 ZKPO-PP-30DP-00 ZKPO-PP-30DP-01 ZKPO-PP-30BH-00, ZKPO-PP-30BH-01 Casing entry hole perforation diameter, mm ZKPO-PP-22DP-00, ZKPO-PP-22DP-01 ZKPO-PP-22BH-00, ZKPO-PP-22BH-01 ZKPO-PP-30DP-00 ZKPO-PP-30DP-01 ZKPO-PP-30BH-00, ZKPO-PP-30BH mm 1030 mm 260 mm 1000 mm 1200 mm 260 mm 12 mm 11 mm 22 mm 12 mm 11 mm 22,5 mm *1 for KPO114ON with vertical-down perforation and phasing
13 PERFORATING SYSTEMS 2.7. Small size expandable perforating systems PMR43-PP, PMR54-PP and PSK52 new 2. Small size expandable perforating systems PMR43-PP, PMR54-PP and PSK52 have been designed for perforation in oil, gas and other wells with oil-well tubing, drill pipes and pressurized wellhead. This perforating system is used when TCP is required. Additional advantage of perforator PSK 52 is minimum well clogging after perforation as a result of application of zinc alloys in perforator elements. Index of perforator PMR43-PP PMR54-PP PSK52 Weight of explosive in one shaped charge, g Perforator diameter, mm Minimum tubing internal diameter, mm Maximum temperature of operation, C Pressure min/max, MPa Holding time at maximum parameters, hour Perforation density, hole/m Phasing, degree Depth of perforation at combined target, mm Entry hole diameter, mm
14 2. PERFORATING SYSTEMS 2.8. Multiple Action Perforating Systems KPM105 Hollow-carrier multiple action perforating systems are designed for perforating-explosive works in cased wells filled with water, oil or any other flush liquid, under low or high hydrostatic pressure and under temperature up to 150 С. Run into the well with the help of wireline. Simplicity and reliability of operation High maneuverability in well fluids with high specific density Minimum clogging of the well with charge fragments and perforator parts Low propellent effect on the well High service life of multiple action parts Basic Specifications of КPМ105 Perforating System Perforator index КPМ 105 Explosive weight, g 22 Type of charge DP BH Perforator diameter, mm 105 Minimum drift diameter of casing string, mm 125 Maximum temperature of operation, С 150 Pressure (min/max), MPa 5/70 Maximum shot density, hole/m 12 Phasing, degree 60; 90; 120 Depth of penetration on a combined target, mm Entry hole diameter, mm
15 INTEGRATED EFFECT UNITS new 3. Integrated effect units AKV Plast-PP and GPM-105PP combine casing perforation by shaped charges with the subsequent propellant stimulation with combustion products of gas-generating charges in order to make additional micro-cracks in a well formation zone. Propellant stimulation includes integrated mechanical, physical-and-chemical and heat stimulations of the formation: Mechanical stimulation means making residual well fractures, cleaning of a well zone from chemical reaction products and sand-clay particles. At pressure kick liquid-gas mixture with high speed and under high pressure is pumped in the formation through perforation channels and natural cracks thus serving as a wedge forcing apart rock formation. Large amount of gas depending on the weight of gas-making charges provides pressure in the well higher than total rock pressure. Residual deformation of rock formation prevents healing after pressure release and makes unnecessary fixing cracks by sand or proppant that sets apart this method from hydrofrac. Physical-and-chemical stimulation with combustion products consisting mainly of carbon dioxide, nitrogen and chlorine hydride results in dissolution of carbonate rock and cement as well as in reduction of oil viscosity and surface tension at the boundary with water and rock. Heat stimulation results in melting of paraffin deposits and asphalt-resin materials as well as in viscosity reduction due to high temperature at the moment of burning of a solid propellant charge. Recommendations on application of LLC Promperforator integrated effect units. To provide maximum effect while using AKV Plast-PP and GPM-105PP it is recommended to conform application conditions for each well with LLC Promperforator specialists. Arrangement of AKV Plast-PP and GPM-105PP and calculated pressures are provided by LLC Promperforator specialists for each specific well on the basis of designed program. LLC Promperforator recommends a high-speed autonomous gauge used together with AKV Plast-PP and GPM-105PP for confirmation of calculated values. LLC Promperforator recommends a cable head NKPU.PP-65 used together with AKV Plast-PP (wire-line cable option) and GPM-105PP for reduction of peak loads on the unit, the casing and the cement stone during processing. 15
16 3. new INTEGRATED EFFECT UNITS 3.1. AKV «Plast-PP» Integrated effect unit AKV Plast-PP has been designed on the basis of scalloped gun perforating systems equipped with internal gas-generating charges located between shaped charges and external gas-generating charges. We present it as a multi-purpose unit for solution of majority of geological tasks casing perforation with DP and BH charges, simultaneous propellant stimulation providing micro cracks in perforation channel and extended cracks from the end of perforation channel in the formation, pre-frac operations. Advantages of AKV Plast-PP: Operational flexibility due to several options of arrangement of AKV Plast-PP; Wide choice of unit typical sizes, wide choice of DP and BH shaped charges; The unit can be used either with wire-line or with oil-well tubing of big assembly. Basic specifications Characteristics Value Index of integrated effect unit Plast- 88PP Plast- 102PP Plast- 113PP Plast- 131PP External diameter with centralizers, mm Minimum internal casing drift diameter with centralizers, mm External diameter without centralizers, mm Minimum casing drift diameter without centralizers, mm Maximum permissible hydrostatic pressure, MPa 80 Minimum permissible hydrostatic pressure, MPa Maximum permissible operational temperature, C* 0,3 150 Charge phasing, degree 60 16
17 INTEGRATED EFFECT UNITS new 3. Option 1 Interlacing of shaped and gas-generating charges in the unit Pressure, at (cps/cm 2 ) Temperature, C Pressure, at (cps/cm 2 ) Temperature, C Option 2 External gas-generating charges Pressure obtained in the interval of processing. ACM-8 data. Option 3 Combination of external and internal gas-generating charges in the unit Pressure, at (cps/cm 2 ) Temperature, C Pressure obtained in the interval of processing. ACM-8 data. 17
18 3. new 3.2. GPM-105PP INTEGRATED EFFECT UNITS Generator-perforator GPM-105PP has been designed on the basis of multiple action hollow carrier perforating gun KPM105 with integration of gas-generating charges ZGD-105 burning off once the shaped charges fire and creating high pressure and temperature in already perforated formation. Advantages of GPM-105PP: High service life of multiple action parts; Solid fuel composition of gas-generating charges includes additives which allow obtaining high concentration of hydrochloric or hydrofluoric acids in reaction products. As a result, when we use charges containing HCl for carbonate reservoirs and combined charges with HCl and HF for terrigenous reservoirs we can achieve the effect similar to thermal acid treatment. 700 Pressure, at (cps/cm 2 ) Temperature, C Pressure obtained in the interval of processing. ACM-8 data. 18
19 INTEGRATED EFFECT UNITS 3. Basic specifications new Index of generator-perforator GPM-105PP Perforator diameter, mm 105 Minimum casing drift diameter, mm 124 Maximum operational temperature, C 150 Pressure, min/max, MPa 5/60 Density of perforation, hole/m 12, 10 Phasing, degree 60 Depth of perforation on combined target, mm 700 Casing entry hole diameter, mm 12 Max number of shaped charges in one generator assembly (4-carrier gun), pcs 24 Number of solid fuel charges, pcs, not more 16 Total weight of solid fuel charges per one lowering operation, kg, not more 8 Length of interval opened up by generator (4-carrier) per one lowering operation at maximum number of charges, m 2 Service life of generator carriers, salvo, not less Tie cable NKPU.PP LLC Promperforator Technical Department has designed and started up serial production of damping cable head NKPU-PP to minimize peak loads during operation of perforator-generator GPM-105PP and AKV Plast-PP. 19
20 4. EQUIPMENT FOR PERFORATING SYSTEMS WITH OIL-WELL TUBING 4.1. Hydro-Mechanical Firing Head VGM73 (shoot and pull) Firing hydro-mechanical head VGM73 is a basic primer of KPO perforators run into oil, gas and other wells with coil-tubing. It is used for operation in vertical, directional and horizontal wells. In horizontal and directional wells (with inclination more than 45 angle degree) initiating of VGM73 is activated by a rubber ball thrown into the tubing cavity and boosted under pressure. In vertical and directional wells (with inclination not more than 45 angle degree) initiating of VGM73 is activated by a rod. Specific features of VGM73: Ease and reliability of assembly; Safety of operation as for the initiating of the firing head hydro-static pressure not less than 5 Mpa is required; Flexibility (can be used for all types of wells: vertical, directional and horizontal) Hydromechanical firing head VGM73 Maximum outer gage, mm 73 Total length, mm 474 Nominal diameter of used coil-tubings 60; 70 Maximum pressure of operation, MPa 100 Minimum pressure of operation, MPa 5 Maximum temperature of operation, С 170 Mechanical detonating unit MDU Used detonator Detonation transmission amplifier UPD 20
21 EQUIPMENT FOR PERFORATING SYSTEMS WITH OIL-WELL TUBING 4.2. Detecting drill stem (USHR-PP) 4. Well device USHR-PP serves for detecting pressure and temperature changes during perforating-explosive operations in oil and gas wells once the perforating system fires. This device has the following measuring and indicating channels: Temperature measuring channel; Pressure measuring channel; Acoustic channel. The device performs as follows: From detector via wire-line cable. Technical specifications of measuring channels Measuring range Measurement error Resolution capacity Temperature measuring channel Response time, not more Pressure measuring channel Measuring range Measurement error (in a whole measuring range) Resolution capacity Data measurement speed Acoustic channel frequency range oC 0,2oC 0,005oC 2 sec 100MPa 0,15% 0,004MPa Sufficient for detecting of detonation process khz 21
22 5. INITIATION DEVICES 5.1. ED-PN Electrical Detonator Safety non-sensitive electrical detonator ED-PN is used to initiate detonating cord in sealed perforating-explosive equipment run into oil and gas wells with temperature up to 150 С. ED-PN is non-sensitive to household and portable DC power supply with voltage up to (500±50) V, AC of frequency (50±5)Hz and of voltage up to (380±20)V, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV; safety effect means malfunction of connected detonating cord in case the ED is lowered into the water or well fluid. Electrical detonators are activated by explosive device PVV-1. Fault-free initiating of detonating cord DHT-200, RT-150, RT-165 at maximum length of logging cable of 6000 m is guaranteed. Basic specifications Parameter Description Value Height, mm 82 Electrical detonator no-damage current impulse for 5 minutes, А minutes, А 0,18±0,01 Humidity resistance with relative humidity of (97,5+0,25 )% and temperature of ( ) С, h 24 Temperature resistance, C 145± Safety Non-Sensitive Firing Cartridge PVPD-N Safety Non-Sensitive Firing Cartridge PVPD-N is used to prime the detonating cord in sealed perforating-explosive equipment run into oil and gas wells at temperature up to 145 С. Cartridges are non-sensitive to household and portable DC power supply with voltage up to (500±50)V, AC of frequency (50±5)Hz and of voltage up to (380±20)V, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV; safety effect means malfunction of connected detonating cord in case the ED is lowered into the water or well fluid. Activated by explosive device PVV-1. Fault-free initiating of detonating cord DHT-200, DHTV 150/800, RT-150, RT-165 at maximum length of logging cable of 6000 m is guaranteed. 22
23 INITIATION DEVICES 5. Basic specifications Parameter Description Height, mm 87 Value Resistance, Ohms 0,5-1,0 Electrical detonator no-damage current impulse for 5 minutes, А 0,18±0,01 Humidity resistance with relative humidity of (97,5+0,25 )% and temperature of 24 ( ) С, h Temperature resistance for 2 hours, C 150± Sealed Firing Cartridge PGN-150 PGN-150 firing cartridge is designed for priming detonation cords DHTV150/800, DHU-33M, DHTV-165/1000, DHT-200 in non-sealed perforating-explosive equipment lowered into oil and gas wells at temperature up to 150 С and hydrostatic pressure up to 50 MPa. The cartridge is used under conditions of direct exposure to wellbore fluid containing oil or diesel fuel, hydrogen chloride, acetone, phosphoric acid, sulphanole and calcium chloride (composition codes are GKS, PS-3, KPS-1, and KPS-2). The cartridge is non-sensitive to DC with voltage up to (500±50)V, AC of voltage up to (380±20)V and of frequency (50±2)Hz and, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV. Activated by explosive device PVV-1. Parameter description Value Cartridge outer diameter, mm 12,8 Length, mm 80 Explosive weight, g 2,8 Maximum temperature of operation, С Maximum hydrostatic pressure, MPa 50±0,1 Fail-safe operating current, А 1,5±0,1 Safety current, А 0,09±0,01 Time in well under maximum temperature and pressure, hours 3 23
24 6 ELECTRICAL DETONATORS INITIATION AND MONITORING DEVICES 6.1. High-frequency firing machine PVV-1 High-frequency firing machine PVV-1 is used to initiate safety non-sensitive explosive devices: electrical detonators ED-PN, cartridges PVPD-N and PGN-150, PGN TEST-EDT Unit TEST-EDT Unit is used to test electrical detonators ED- PN and firing cartridges PVPD-N in safe gas and dust conditions TEST-EDT-A Unit TEST-EDT-A Unit is used to test safety firing cartridges PGN-150, PGN-165 in safe gas and dust conditions. 24
25 DETONATION TRANSMISSION DEVICES Booster Bi-Directional Booster DYNAWELL HMX is designed for transmission of detonation pulse and higher reliability of PT-150, PT-165 detonating cord functioning in shaped charge hollow-carrier perforating systems during perforating-explosive works in oil and gas wells at temperatures up to 205 С. Booster is an amplifier of bidirectional-operation detonation used at UPD (detonation transmission unit), for detonation transmission inside a multisectional perforating assembly from one section to another. Main technical characteristics of booster Value Charge length, mm 35-0,5 Charge diameter, mm 6,17-0,1 Explosive weight, g 0,6 Maximum temperature of operation delay time 1 h, С 205 Maximum airspace at which detonation impulse transmission is guaranteed: between two boosters; between booster and detonating cord Detonating Amplifying Cartridge ZDU Detonating Amplifying Cartridge ZDU is designed for transmission of detonation pulse between sections in single-action hollow-carrier guns. It is used with detonating cords DSHT-165, DSHT-200. If used together with a special plug it is compatible with detonating cords PT-150, PT-165. Technical parameters of ZDU cartridges Charge length, mm 35-0,1 Charge diameter, mm 7,2-0,2 Explosive mass in cartridge, g 0,75 Maximum temperature of operation after 2 hours, С 170 Maximum airspace at which detonating impulse is guaranteed to pass between two cartridges, mm - coaxial positioning - axial displacement of 4 mm Maximum airspace between cartridge and impact detonator to guarantee cartridge firing, mm
26 7. DETONATION TRANSMISSION DEVICES 7.3. Detonating cord Designed for use in perforating-explosive equipment DHTV-150/800 detonating cord DHTV-150/800 temperature- and water-resistant detonating cord is designed for use in perforatingexplosive equipment at temperature up to 150 C. Parameter description Value Cord diameter, mm 5,6±0,1 Core weight, g/m 33,5±1,5 Cord length in coil, m 50,0±0,5 Heat resistance, С +150 Cold resistance, С -45 Minimum detonation speed, m/s, DHU-33M detonating cord DHU-33M reinforced improved detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 100 C. Parameter description Value Cord diameter, mm 8,5±0,9 Core weight, g/m 33±2 Cord length in coil, m 50,0±1 Water resistance at 30 С, hours 24 Heat resistance for 5 hours, С +100 Cold resistance for 5 hours, С -50 Operating hydrostatic pressure, MPa PT-165 detonating cord Octocord PТ-165 temperature- and water-resistant detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 165 C. Parameter description Value Cord diameter, mm 5,2±0,2 Core weight, g/m Heat resistance for 1 hour, С 165 Detonation speed, m/s 7,900±200 Operating hydrostatic pressure, MPa
27 DETONATION TRANSMISSION DEVICES DHT-165 detonating cord Temperature - and water-resistant detonating cord DHT-165 with increased capacity is designed for use in perforating-explosive equipment in deep wells at temperature up to 165 C. Parameter description Value Cord diameter, mm 6,0-0,4 Core weight, g/m 20,0 Cord length in coil, m 50 Water resistance at temperature 30 С, hours 24 Heat resistance for 24 hours, С +165 Cold resistance for 2 hours, С -50 Detonation speed, m/s DHT-200 detonating cord Temperature- and water-resistant detonating cord DHT-200 with increased capacity is designed for use in perforating-explosive equipment in deep wells at temperature up to 200 C. Parameter description Value Cord diameter, mm 6,3-0,9 Core weight, g/m 22,0 ±2 Cord length in coil, m 50±0,5 Water resistance at temperature 30 С, hours 24 Heat resistance for 24 hours, С +200 Cold resistance for 2 hours, С -50 Detonation speed, m/s PT-150 detonating cord Hexacord PТ-150 temperature- and water-resistant detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 150 C. Parameter description Value Cord diameter, mm 5,2±0,2 Core weight, g/m Heat resistance for 1 hour, С 150 Detonation speed, m/s 7,750±200 Operating hydrostatic pressure, MPa
28 8. WELL INSPECTION AND PERFORATION SUPERVISION DEVICES 8.1. Hardware and software set SOPR Hardware and software set SOPR as a well logging device for perforation supervision is intended for accurate positioning of perforating system in perforation interval, perforation hole check, well examination for one lowering-pulling up operation. During one lowering-pulling up operation the device makes possible to simultaneously measure temperature, pressure, collar location, gammaray log. The device is designed to work together with geophysical station equipped with computerized logging complex Volcano (Vulkan) or similar type detector Perforator operation recording devices Perforator operation recording device URSP consists of acoustic sensor and electronic converter with analog output signal. Analog noise signal is formed at the device output and recorded by the recorder. The device is adjusted to work together with recorders Volcano (Vulkan), Cedar (Kedr) and Hector (Gektor). 28
29 WELL INSPECTION AND PERFORATION SUPERVISION DEVICES 8. Integrated autonomous control instrument for well parameters perforation and recording (MTMLA) contains the following measuring and indicating parameters: Magnetic collar locator channel; Temperature measuring channel; Pressure measuring channel. Instrument triggering can be executed: After programming completion; At preset pressure; With preset delay. Technical specifications Temperature measuring channel Measuring range, C Measurement error, C 0,2 Resolution capacity, C 0,001 Response time, not more 2 Pressure measuring channel Measuring range, MPa 100 Measurement error (in a whole measuring range) 0,15 Resolution capacity, MPa 0,0004 Collar locator specifications Ratio of collar locator output amplitude on a casing collar in a motion mode to non-perforated pipe background signal, not less Channel 1 of collar locator gives current estimate of mathematical expectation of collar locator signal Channel 2 gives current estimate of collar locator signal dispersion. Signal-tonoise ratio for this channel Memory space, dots Measurement period, s 1 Autonomous work duration, days 12 Power supply: lithium D battery (3,6V), pcs 1 Overall sizes, D x L mm 73 x 430 Weight, kg 8 10:1 10:1 29
30 9. ACCIDENT ELIMINATION MEANS AND AUXILIARY EQUIPMENT Wire-line cable head catching tools LN-PP The line of catching tools is intended for removal of equipment from oil and gas wells after wire-line cable break at termination point. Main advantages of catching tools LN-PP: Design for the most frequently used typical sizes of cable heads 36 mm, 40 mm, 60 mm, 65 mm; Together with changeable bowls the cable head catching tools can be applied in casing pipes of any standard size; In case of accidental break of wire-line it is possible to drop extracted equipment; High reliability and long service life Fishing rods (wire-line catching tools) Fishing rods UV-PP and UN-PP are designed for removal of wire-line cable from oil and gas wells in case of its breakdown. Index UV-PP.01 Fishing rod design versions Diameter of removed wire-line cable Minimum casing drift diameter UV-PP mm 76 UV-PP UV-PP
31 Advantages of fishing rods UN-PP: Designed for mm diameter wire-line cable with possibility to cut the cable at excessive ultimate load; Universal fishing rod for casing pipes of any diameter (used together with bowls of different diameters); Maximum load 6 tons (limited by wire-line and cable head specifications); Wire-line cable assembly in a set; Service life from 30 lowering operations. Delivery set of the fishing rod includes assembler for cable compaction before removal Wire-line cable cutting tool KR-PP Wire-line cable cutting tool KR-PP is designed to cut wire-line in case of accidental stuck of the equipment lowered into the well with the wire-line. Advantages of KR-PP: The tool can be used on the cable with diameter up to 6,3 mm; Simple design and reliable operation starting from drop height of 1000 m; The main part of wire-line cable stays untouchable as the cable is cut at the point of stuck equipment; No need to pull the tool up to the well head as it stays together with the stuck equipment at the well bottom. Drop bar catcher LSH-PP Drop bar catcher LSH-PP is intended for catching and removal of a drop bar from a well after detonation. Advantages of drop bar catcher LSH-PP: Simple and reliable design; Designed for the most frequently used typical sizes of cable heads 36 mm, 40 mm; Easy release of a drop bar from the catcher after pulling operation. 31
32 9. ACCIDENT ELIMINATION MEANS AND AUXILIARY EQUIPMENT 9.4. Explosive packer VP Explosive packer VP is intended for installation of isolation bridges in cased sections of exploratory, production and injection wells. Explosive packers are used in wells filled with liquid (water, flushing fluid, oil) at hydrostatic pressure up to 60MPa and temperature up to 120 C. Typical size of explosive packer Packer body length, mm Packer body outside diameter, mm Casing inside diameter, mm VP ,3 98,3 VP ,3 102,3 VP ,3 115,0 VP ,7 124,0 VP ,2 133,0 VP ,0 152, Stuck point detectors PO type stuck point detectors serve to detect a stuck point in drill stems and tubing by the method based on the property of ferromagnetic materials to demagnetize under elastic deformation of magnetized parts. Data PO-90 PO-70 PO-50 PO-42 PO-36 PO-28 Max permissible pressure, MPa Max permissible temperature, C DC copper resistance, Ohm ~1000 ~1000 ~1000 ~1000 ~1000 ~1000 Diameter, mm Length, mm Weight, kg 14,4 8,4 3,9 3,2 2,2 1,5 32
33 ACCIDENT ELIMINATION MEANS AND AUXILIARY EQUIPMENT Heat Resistant Primer Torpedoes THT THT torpedoes are designed for drill pipe break-off during emergency response (THT 25 /28 THT 84/90) and for shot-firing operations in cased wells and wells where the productive formation is not cased off, to increase flow rate and wells intake capacity (THT 35 /40 - THT 84/90). Torpedoes are used in wells filled with flush fluids at hydrostatic pressure of 100 MPa and temperature up to 160 С. Torpedoes run into the well with a single-core armoured cable. Technical specifications Torpedo Type Parameter description ТНТ 20/22 ТНТ 25/28 ТНТ 35/40 ТНТ 43/48 ТНТ 50/55 ТНТ 65/70 ТНТ 84/90 Type of charges used ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT ZTHT Lenght of torpedo with load, mm Maximum diameter of torpedo, mm Weight of loaded torpedo, kg Maximum temperature of operation С ,5 28, ,123 4,15 12,98 13,92 17,00 18,85 120/ / / / / / /130 Charge diameter, mm Charge lengh, mm Charge weight per 1м, кg 0,5 0,771 1,54 2,32 3,14 5,3 Charge weight, кg 0,255 0,55 1,08 1,62 2,2 2,65 5,317 Load Lenght, mm Load diameter, mm Weight of load, kg 2,6 2,6 10,6 10,6 12,2 12,2 12, info@promperforator.ru web: 33
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36 41 Moskovskoye Shosse, office 514 Samara City Russian Federation Tel/fax: +7 (846)
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