ScanFoam. Cleaning Equipment ApS. w w w. s c a n f o a m. c o m

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1 ScanFoam Cleaning Equipment ApS w w w. s c a n f o a m. c o m Units List of Equipment A ScanFoam ApS Skanderborg Denmark Phone: Fax: anders.christensen@scanfoam.com info@scanfoam.com Homepage:

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3 Table of contents 1. INJECTOR... 5 Injector LP 1,5-5 1P... 5 Injector LP P... 5 Injector LP P... 5 Injector LP P... 5 Injector MP P... 6 Injector MP P... 6 Injector MP P... 6 Injector MP P... 6 Injector HP P... 7 Injector HP P with air system... 7 Tool for Seeger rings ACCESSORIES FOR INJECTOR... 7 Double chem. inlet AUTOMATIC SATELLITE... 8 Aut. Satellite 1 Prod... 8 Aut. Satellite 2 Prod... 8 Automatic Satellite. DP... 9 Automatic Conveyor Cleaning bar... 9 Automatic Conveyor Cleaning bar SATELLITECENTER FREQ Sat.Center Freq /Inj Sat.Center Freq /Inj Two product inlet PUMPSET FREQ PumpSet Freq PumpSet Freq Horizontal PumpSet Freq PumpSet Freq Horizontal Cover for PumpSet Freq Accumulator For PumpSet Double pump Function. Freq Grundfos GO Android MI Grundfos GO ios MI201 (Apple) PumpSet Freq. Double. High capacity News : High pressure pump available MOBILE M11 / SAT.CENTER S Mob. Cleaning Unit M Mob. Cleaning Unit M11 2 Product Sat.Center S Mobile Cleaning Unit M11 (with no compressor) Sat.Mobile Unit S11 (with no compressor) MOBILE CLEANING 25 BAR Mobile Cleaning Unit M55a Mobile Cleaning Unit M45a Mobile Cleaning Unit M60a. Freq Double chemical inlet LIGHT MOBILE INJECTOR bar Inj. Mobil 1P bar Inj. Mobil 2P bar Inj. Mob. 1P bar Inj. Mob. 2P FOAMSTATION FoamStation bar RACK FOR FOAMSTATION Rack for FoamStation SAT.SUPPLY Sat.Supply 1 Prod Sat.Supply 2 Prod Sat.Supply 3 Prod ADJUSTABLE NON-RETURN VALVE Adj. Non-Return valve Adj. Non-Return valve with console File: SF_Unit a DublexPrint au13h.docx Doc. ver.: SF_ a Printed: 07.July.2015 Units a Page 3-23 Units ScanFoam

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5 1. Injector Injector LP 1,5-5 1P Item No Injector LP P Item No Injector LP P Item No Foaming : Air at 6 bar 4 l/min 150 l/min Dosing range 1-6% Feed pressure bar Temp. Hose Max. 55 ºC Weight 6 kg Flush 5bar, 40 l nozzle: 17 l/min Flush 8bar, 40 l nozzle: 22 l/min Foam 5bar, 150 l nozzle.: 7 l/min Foam 8bar, 150 l nozzle.: 9 l/min Air at 6 bar 150 l/min Dosing range: 1-6% Feed pressure: 3-10 bar Temp. Injector Max: 70ºC Temp. std. hose Max. 55ºC Weight 1P: 6 kg Weight 2P: 6,5 kg Weight 3P: 7 kg Includes FILTER and NON-RETURN valve in water inlet Corrosion resistant. Stainless Steel/Plastic. The LP Injector is a wall mounted compact, simple solid design device for applications that require foam cleaning. It is capable of producing a dry dense foam or by adjusting the air pressure, a wetter dense foam. Ready for use. Incl. Hose, foam tube and ball valve handle. Includes NON-RETURN valve in water inlet. Solution contact surfaces are corrosion resistant. Stainless Steel/Plastic. The LP Injector is a wall mounted compact, simple solid design device for applications that require foam cleaning and rinse. It is capable of producing dry dense foam or by adjusting the air pressure, wetter dense foam. Recommended set of accessories for 3-30 bar injectors, see item no below. Injector LP P Item No Proposal for Set of accessories For LP Injector 3-10 Bar Item No Set of accessories for 3-10 bar injectors, includes as standard: Hose LP 10 meter Ball valve handle Flushing tube Foam tube Bracket for tubes Other hose lengths on request Only for 3-10 bar injector Max. temperature hose: 55ºC Units a Page 5-23 ScanFoam Units

6 Injector MP P Item No Injector MP P Item No Flushing: Foaming Air at 6 bar: 30 l/min 10 l/min 150 l/min Dosing range: 1-6% Feed pressure bar Temp. Injector: Max 70ºC Product inlet Weight Product inlets Other specifications as Injector Weight 2P 1 pc 6 kg 2 pc 6,5 kg Includes NON-RETURN valve in water inlet. Solution contact surfaces are made of Stainless Steel/Plastic The MP Injector is a wall mounted compact, simple design device for applications that require foam and flush. It is capable of producing dry dense foam or by adjusting the air pressure, wetter dense foam. Recommended set of accessories for bar Injectors, see the list below Injector MP P Item No Product inlets Other specifications as Injector Weight 3P 3 pc 7 kg Proposal for Set of accessories For MP Injector Bar Item No Quick coupling 1/2 male Hose 20m Gun handle or Ball valve handle in SS Set of tubes Bracket for tubes Injector MP P Item No Specifications Connection inlet: Quick coupling male 2,6 kg Other specifications, see the Injector Usage The injector is mountable directly underneath a female quick coupling on the water supply tube system. Units a Page 6-23 ScanFoam Units

7 Injector HP P Item No Injector HP P with air system Item No Flushing: Foaming / Disinfect: Compressed air See description 30 l/min 10 l/min None Dosing range: 1-6% Feed pressure: bar Temp. Injector Max: 70ºC 6,5 kg The Injector is a cheaper version without air system. A special foaming lance is available. See picture -> The injector has its own air system. Includes NON-RETURN valve in water inlet The HP Injector is a wall mounted compact, simple design device for applications that require flush and foam. For use with 1 product. Expandable to 2 products. See below. It is capable of producing dry dense foam by using a foam lance with built in air injector. Solution contact surfaces are stainless steel/plastic. Extra accessories (See below): Set for 2 products Foam Lance. See the catalogue Accessories Proposal for Set of accessories. For HP Injector ( Bar) Item No Quick coupling 1/2 male Item No Hose HP 20m Item No Gun handle HP Item No Lance for Flushing Item No Foam lance HP with build in air injector Tool for Seeger rings Item No Total length: 230mm Made for replacing the seeger locking ring when replacing nozzles used in both ends of the injector. It fits all type of injectors from low pressure to high pressure 1.1. Accessories for Injector Double chem. inlet. Item No For mounting on 1P injectors. Set for 2 Product, in stainless steel. Fitted with two inlets for respectively foam and disinfection. Includes: - Holder for restrictor - Restriction set (1-6%) - Console. (Plate with room for chemical labels) - Suction tube complete It fits on 1 Product LP and MP Injectors. Care must be taken when using two products that do not work together. If using chlorine and acid, it is important to flush the system completely (incl. the room), before changing product/chemistry. Units a Page 7-23 ScanFoam Units

8 2. Automatic Satellite Aut. Satellite 1 Prod Item No at 20 bar Water flushing: 53 l/min Water foaming(3%) 11 l/min Water disinf.(3%) 13 l/min Dosing range: 1-6% Electricity: 24 VAC 16W Comp. Air at 6bar 200 l/min Feed pressure: bar Temp. Max.: 70ºC 20 kg Option: Flushing at 25Bar 63 l/min Includes FILTER and NON- RETURN valve in water inlet Intended for automatic or manual controlled cleaning, foam and flush of filler and/or conveyor chain lines. With injector dosing. For use with 1 product. Alarms for low level in product container. To be installed on wall or rack as appropriate. Secured so chemistry never runs backwards in the system. The unit can be controlled manually on the front panel or remote controlled by for example a PLC. Incl. Level tube. Aut. Satellite 2 Prod Item No at 20 bar Water flushing: Water foaming (3%): Water disinf. (3%): Dosing range: on both product inlets. 53 l/min 11 l/min 13 l/min 1-6% : Electricity: 24 VAC 16W Comp. Air at 6bar: 200 l/min : Feed pressure: bar Temp. Max: 70ºC 20 kg Option: Flushing at 25 bar 63 l/min Includes FILTER and NON- RETURN valve in water inlet Intended for automatic or manual controlled cleaning, foam and flush of filler and/or conveyor chain lines. With injector dosing. For use with 2 products. Alarms for low level for each product. To be installed on wall or rack as appropriate. Secured so chemistry never runs backwards in the system. The unit can be controlled manually on the front panel or remote controlled by for example a PLC. Incl. Level tubes. Units a Page 8-23 ScanFoam Units

9 Automatic Satellite. DP Item No at 20 bar. Water flushing: 50 l/min Water foaming: 10 l/min Water disinf.: 13 l/min Dosing range: 1-6% Electricity: 24 VAC 35W Comp Air at 6bar: 200 l/min Feed pressure: bar Temp. Max: 70 C 20kg Includes FILTER and NON- RETURN valve in water inlet Intended for automatic or manual controlled cleaning, foam and flush of filler and/or conveyor chain lines. Dosing pump controlled unit with accurate dosing of products. To be installed on wall or rack as appropriate. The unit can be controlled manually on the front panel or remote controlled by for example a PLC. Excl. set of tubes. Options: Control by SatControl E Extra control box for remote control Automatic Conveyor Cleaning bar Item No and supply Pressure: 3-10 bar Water foaming: 6 l/min Water disinf.: 7 l/min Electricity: 230 VAC 80W Comp Air at 8bar: 200 l/min Temp. Max: 55 C Dosing range: 1-6% Outlets: default/expanded 6/18 175kg The automatic Cleaning unit mounted on top of an optional stand with cover plates. Automatic Conveyor Cleaning bar Item No: Control unit in Setup Mode Parameters: RT1: Rinse Time 1 FT: Foam Time PT: Process Time RT2: Rinse Time 2 DT: Drying Time (Air purge) Units a Page 9-23 ScanFoam Units

10 3. SatelliteCenter Freq. Sat.Center Freq /Inj Item No at 20 bar boost. Water flushing: 125 l/min Water foaming: 10 l/min Water disinfection: 12 l/min Dosing range: 1-6% Electricity: 3x400VAC Power 5,5 kw Comp Air at 6bar: 150 l/min Feed pressure: 5 bar Temp. Max: 70 C 125kg Intended for manual controlled cleaning, with flushing, foaming and disinfection.. Injector controlled unit with robust and accurate dosing of cleaning products. To be installed on a wall. Pipe connection: Water Inlet: 1 ½ female Water Outlet: 1 ½ male Inlet compressed air: ¼ female Product outlet: ½ Quick Options: Set of accessories: Item no: See PumpSet for further specifications. Sat.Center Freq /Inj Item No at 20 bar boost. Water flushing: 210 l/min Water foaming: 10 l/min Water disinfection: 12 l/min Dosing range: 1-6% Electricity: 3x400VAC Power 7,5 kw Comp Air at 6bar: 150 l/min Feed pressure: 5 bar Temp. Max: 70 C 165kg Intended for manual controlled cleaning, with flushing, foaming and disinfection.. Injector controlled unit with robust and accurate dosing of cleaning products. To be installed on a wall. Pipe connection: Water Inlet: 1 ½ female Water Outlet: 1 ½ male Inlet compressed air: ¼ female Product outlet: ½ Quick Options: Set of accessories: Item no: See PumpSet for further specifications. Two product inlet. Item No New edition for the new Sat.Center Freq. edition. Ready for mounting at the chemical inlet on a Sat.Center. Made of stainless steel. Fitted with two inlets for eg. respectively foaming and disinfection. The unit is complete and includes: Suction tube, Holder for restrictor, Restriction set and Console plate. It fits on a Frequency controlled Satellite Centre. Units a Page ScanFoam Units

11 4. PumpSet Freq. PumpSet Freq Item No Vertical Tube set PumpSet Freq Horizontal Item No: Horizontal Tube Set PumpSet Freq Item No Vertical Tube Set water: 90 l/min 18 bar boost 125 l/min 15 bar boost Max users: 4 (when Flushing) Electricity: 3x400VAC Frequency 50/60 Hz Power 5,5 kw Feed pressure Min: 2,5 bar Feed pressure Max: 8 bar Temp. Max: 70 C 115 kg water 120 l/min 19 bar boost 210 l/min 15 bar boost Max users 6-7 (when Flushing) Electricity Frequency Power 3x400 VAC 50/60 Hz 7,5 kw PumpSet to provide boosted water pressure to Satellites and MP Injectors etc. It has a flow switch built into the tube-system for automatic start/stop. Built in non-return valve in water outlet. Avoiding pressure shocks The Freq. booster pumps has a nice characteristic on the start and stop function. It has a slow start up ramp on 2 sec. which avoids pressure shocks in the tube system. When stopping it has a very long slope down ramp on about 30 sec. The start-up ramp and slow down ramp is programmable. The above mentioned values are defaults. Feed pressure Min: 2,5 bar Feed pressure Max: 5 bar Temp. Max: 70 C 155 kg PumpSet Freq Horizontal Item No: Horizontal Tube Set Units a Page ScanFoam Units

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13 Cover for PumpSet Freq. Item No Optional accessory Cover for Frequency PumpSet: Material Stainless Steel 19 kg The cover does not fit the PumpSet with vertical Inlet or vertical Outlet Accumulator For PumpSet Item No Function The accumulator avoids pressure peaks in the water supply tubes. Material Steel Size 0,75L 2,8 kg The accumulator is pre-set for a system with a 25 bar pressure. Tank supply If a PumpSet is fed from a tank (no inlet pressure) the accumulator is a part of the system. Ask for the Accessory for TANK control. Double pump Function. Freq. Item No Safe pump function for Vertical pumps When safe pump function is the issue, a double Pump Function is the answer. When a pump breaks down, you are still up and running with the other pump but with a lower capacity. The system contains a connection box, a pressure gauge, extra ball valve handles and a Non-Return valve. The PumpSet A and the PumpSet B needs to be programmed for the Double Pump function. The set includes the necessary fittings and the control box. The 2 and 1½ tube are not included. Ask for further info. Grundfos GO Android MI301 Item No Grundfos GO ios MI201 (Apple) Item No Programming accessory For programming/setup of Frequency PumpSet from Grundfos. The Android system requires the dongle and your Smart Phone with Android and the free App Grundfos GO. The Dongle connects your Smart Phone directly (wirelessly) with a Grundfos Frequency controlled pump. Smart Phone with the Android App Grundfos GO activated Units a Page ScanFoam Units

14 PumpSet Freq. Double. High capacity A new type of frequency controlled PumpSet s is available. They are all based on two frequency controlled pumps mounted on a common bracket. They are only floor mountable and have low Inlet and low Outlet. Two series will be available: Item no 8893x: PumpSet s for Tank supply Item no 8889x: PumpSet s for Pressurizes supply Each Double PumpSet have the service option built in. Ie. that one pump can be shut down for service while doing cleaning with the other one. Each of the series will be available in the following capacities: bar boost. Flow: 120 L/min bar boost. Flow: 250 L/min bar boost. Flow: 420 L/min Ask for further information Double PumpSet Freq. SP 20 / News : High pressure pump available Units a Page ScanFoam Units

15 5. Mobile M11 / Sat.Center S11 Mob. Cleaning Unit M11 Item No: Mob. Cleaning Unit M11 2 Product Item No: Sat.Center S11 Item No: Flush nom: Flush Max: Foaming: Disinfection: 30 l/min 50 l/min 7 l/min 8 l/min Dosing range Range: 1-6% Feed pressure: 2-10 bar Temp. Max.: 70ºC Weight Without accessories: 65 kg This unit is produced in two versions. A mobile cleaning unit M11 with wheels and a stationary Sat.Center for wall mounting. The M11/S11 is intended for manual controlled cleaning, with flushing, foaming and disinfection. A built in compressor supplies the unit with compressed air when foaming. Injector controlled unit with robust and accurate dosing of cleaning products. Feature on version M11 and S11: When FOAMING the compressed air is automatically turned on. The Mobile Cleaning Units M11 (84520) include as standard: -Cable with blue CE plug: 15 m -Brackets on top of the cover for a 20 litre can for cleaning product -Push handle with bracket for hose and elwire. -Suction tube Options for both Cleaning Units M11 and S11: Hose MP 10 m. Set of tubes Units with no compressor Both units are available in a cheaper version with no compressor built in. For sites where supply of compressed air is available. Mobile Cleaning Unit M11 (with no compressor) Item No Sat.Mobile Unit S11 (with no compressor) Item No Units a Page ScanFoam Units

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17 6. Mobile Cleaning 25 bar Mobile Cleaning Unit M55a Item No Mobile Cleaning Unit M45a Item No The same as M55a but with no compressor built in. For sites with factory installet supply of compressed air. M55a/M45a Flush nom: Flush Max: Foaming: Disinfection: 30 l/min 50 l/min 10 l/min 12 l/min M60a Flush nom: 30/60 l/min Flush Max: 70 l/min Foaming and Disinf. See M55a above Dosing range Range: 1-6% Feed pressure: 2-10 bar Temp. Max.: 70ºC Weight M55aWith no access.: M60aWith no access.: 115 kg 116 kg The M55a is intended for manual controlled cleaning, with flushing, foaming and disinfection. A built in compressor supplies the unit with compressed air when foaming. Injector controlled unit with robust and accurate dosing of cleaning products. An optional Set of Accessories, Item no: includes: Hose MP 10 m. Ball valve handle Set of tubes See picture below in the big frame. The M60a has enough capacity to supply two operators flushing at the same time. An optional Double Outlet, item no: is available. See picture below in small frame. Mobile Cleaning Unit M60a. Freq Item no A more powerfull version of the M55a. The pump motor is frequency controlled Double chemical inlet Item no: Units a Page ScanFoam Units

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19 7. Light mobile injector 3-10 bar Inj. Mobil 1P Item No bar Inj. Mobil 2P Item No bar Inj. Mob. 1P Item No Flush: 18 l/min Foaming: 6 l/min : Air at 6 bar: 150 l/min Dosing range 1-6% Feed pressure: 3-10 bar Temp. Injector Max: 70ºC Temp. Hose Max: 55ºC Weight 1 Prod: 22 kg Weight 2 Prod: ~28 kg Flush: 30 l/min Foaming: 10 l/min Air at 6 bar: 150 l/min Dosing range: 1-6% Feed pressure: bar Temp. Max.: 70ºC Weight 1P: 23 kg The mobile Injector includes: Non return valve in water inlet Injector 3-10 bar Hose 10 m Ball valve handle Set of tubes Trolley with four wheels, made in stainless Steel No picture of the is shown. It is similar to See below. The mobile Injector includes: Non return valve in water inlet Injector bar Hose MP 10 m. Ball valve handle Stainless Steel. Set of tubes Trolley with four wheels made in Stainless Steel bar Inj. Mob. 2P Item No Weight 2P: ~29 kg The trolley with the injector for two products is wider and it has room for 2 pc. product containers. Units a Page ScanFoam Units

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21 8. FoamStation FoamStation bar Item No Flush: 30 l/min Foaming: 10 l/min Disinfection: 10 l/min Air at 6 bar: 150 l/min Dosing range: 1-6% Feed pressure: bar Temp. Injector Max: 70ºC 50 kg This FoamStation is a complete cleaning centre including all necessary equipment but water pressure boosting device. Includes: Injector for two products bar. Non return valve in water inlet Automatic hose reel Hose LP 20 m. Ball valve handle Stainless Steel. Set of tubes Rack made of Stainless Steel The FoamStation is to mount 5 cm above the floor by threaded bars. When set up and connected it is ready for use Rack for FoamStation Rack for FoamStation Item No Here the rack is shown with optional equipment (Example) Example with Inj Flush: 30 l/min Foaming: 10 l/min Disinfection: 10 l/min Air at 6 bar: 150 l/min Dosing range: 1-6% 45 kg This Rack is made of Stainless Steel. It is mountable on a floor or on a wall with C-C = 600mm between bolts. It has room for two 20kg cans/drums Recommended optional equipment: Injector for two products bar. Automatic hose reel Hose 20 m. Ball valve handle Stainless Steel. Set of tubes Units a Page ScanFoam Units

22 9. Sat.Supply Sat.Supply 1 Prod Item No Flow 14 l/min ~ 800 l/h Max pressure 4,1 bar Max temperature 30 Suction lift(dry) 3,0 m Suction lift(wet) 5,5 m Air inlet 1/4" Female 28 kg The Sat.Supply is an automatic air driven product supply unit for distribution of centrally stored products. This unit is for 1 products Length of standard suction tube 495 mm Sat.Supply 2 Prod Item No Flow 2 x 14 l/min ~ 2 x 800 l/h Max pressure 4,1 bar Max temperature 30 Suction lift(dry) 3,0 m Suction lift(wet) 5,5 m Air inlet 1/4" Female 40 kg The Sat.Supply is an automatic air driven product supply unit for distribution of centrally stored products. This unit is for 2 products Many cleaning operators can clean with 2 different cleaning products at the same time. Length of suction tube 1195 mm Sat.Supply 3 Prod Item No Flow 3 x 14 l/min ~ 3 x 800 l/h Max pressure 4,1 bar Max temperature 30 Suction lift(dry) 3,0 m Suction lift(wet) 5,5 m Air inlet 1/4" Female 40 kg The Sat.Supply is an automatic air driven product supply unit for distribution of centrally stored products. This unit is for 3 products Many cleaning operators can clean with 3 different cleaning products at the same time. Length of suction tube 1195 mm See page 23 for the accessory Adjustable Non-Return valve Units a Page ScanFoam Units

23 9.1. Adjustable Non-Return valve Adj. Non-Return valve Item No Pressure range: 0,5 -> 2,5 bar Max temperature 30 1/4" male / 1/4 male thread. Stainless steel. Adjustable non-return valve, for mounting before product inlet on Aut.Satellite, Injector etc.. 1 pc is needed for each product inlet on a unit (E.g. an Injector). The valve is adjustable without removing the hose from the outlet. Adj. Non-Return valve with console Item No The non-return valve the as above mentioned, mounted with a console and including a shut off valve at the inlet. Max temperature 30 1/4" female / 1/4 male thread. Stainless steel. Adjustable non-return valve, for mounting before a product inlet on Aut.Satellite, Injector etc.. 1 pc is needed for each product inlet on a unit (E.g. an Injector). The valve is adjustable without removing the hose from the outlet. Units a Page ScanFoam Units

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