AIR PREPARATION.... from High-Tech Components to Intelligent System Solutions

Transcription

1 AIR PREPARATION... from High-Tech Components to Intelligent System Solutions

2 HOERBIGER-ORIGA Creative Competence HOERBIGER-ORIGA in Wiener Neustadt represents over 30 years experience in the development, design and production of high quality compressed air preparation systems. The airfit programme today is one of the leading product programmes worldwide. Air preparation systems today are integral components of automated production lines, playing a pivotal role in the trouble-free operation of the whole plant and contributing significantly to its efficiency and cost-effectiveness. For more than 30 years HOERBIGER-ORIGA in Wiener Neustadt has been dedicated to the development, design and production of a market leading range of compressed air preparation equipment. In this time we have learnt one thing above all else: quality pays! We therefore focus all our knowhow and experience on the design of high quality equipment, optimised for specific applications. We see this as the consistent expression of a philosophy, achieved with the help of creative competence. HOERBIGER-ORIGA in Wiener Neutstadt airfit in paint spraying systems 2

3 From high quality single components to complete system solutions To meet the demands of modern automated production processes, it is no longer enough to supply single components. Today there is a growing demand for intelligent system solutions. Rising to this challenge, HOERBIGER-ORIGA offers complete systems, tailored to individual customer requirements, that guarantee total compressed air management - with high operational efficiency and low maintenance costs. airfit swing with membrane dryer 3

4 airfit from HOERBIGER-ORIGA A complete Programme The airfit Series is one of the most modern air preparation programmes on the market. Here is a quick overview of the whole product range - you will find further information on the various products in the following pages airfit light Operating pressure range/inlet: p 1 min. 0 bar, p 1 max. 10 bar Maximum flow rate (3-part air preparation unit comprising filterwater-separator, piston pressure regulator and oil mist lubricator): 400 l/min see pages 6-11 G1/8, 1/4 and NPTF airfit swing Operating pressure range/inlet: p 1 min. 0 bar, p 1 max. 16 bar Maximum flow rate (3-part air preparation unit comprising filter-water-separator, diaphragm pressure regulator and oil mist lubricator): 825 l/min see pages G1/8, 1/4, 3/8 and NPTF airfit comfort G3/8, 1/2 (3/4) and NPTF airfit A25 G3/4, 1 and NPTF airfit micro airfit dry airfit control airfit drain Submicron, activated carbon and exhaust filters G 1/8-2 and NPTF see pages Membrane dryers G1/4-1 and NPTF see pages Electronically controlled pressure regulators M5, G 1/8, 1/4, 3/8, 1/2 and NW2 see pages Electrically and mechanically controlled automatic drain valves G1/4, 1/2, 3/4 and NPTF see page 40 4

5 Führende Partner oilfit Injection and central lubricating systems Service see page 43 G 1/4, 3/8, 1/2, 3/4 and 1 see page 42 Operating pressure range/inlet: p 1 min. 0 bar, p 1 max. 16 bar Maximum flow rate (3-part air preparation unit comprising filter-water-separator, diaphragm pressure regulator and oil mist lubricator): 2000 l/min see pages Operating pressure range/inlet: p 1 min. 0 bar, p 1 max bar Maximum flow rate (3-part air preparation unit comprising filter-water-separator, diaphragm pressure regulator and oil mist lubricator): l/min see pages the new generation airfit A50 G1 1/2 and 2 Operating pressure range/inlet: p 1 min. 0 bar, p 1 max bar Maximum flow rate: > l/min see page 41 the new generation 5

6 airfit light G1/8, 1/4 and NPTF The High Performance Lightweight airfit light offers all the features of the larger product ranges - but in the smallest space. Achieved by advanced internal engineering and intelligent polymer processing, in which the advantages of metals are combined with those of modern polymers. Pressure Regulator 3 Filter pressure limitation to customer s requirements 2 overpressure protection as standard 3 self-indexing handwheel (option: lockable) 4 regulating springs for various pressure ranges 5 mounting ring for panel mounting 6 private label option 7 low resonance, spring-loaded piston pressure regulator 8 metallic thread inserts 9 filter element pore size 30 or 5 µm 10 very robust polycarbonate bowl 11 manual or semiautomatic drainage (also retrofit option) 12 optional lock 13 accurately adjustable oil feed directly via sight glass 14 glassfibre-reinforced polyamide housing 6

7 Führende Partner Special materials are available for special applications. You can obtain further information from your local HOERBIGER-ORIGA representative or via The airfit light Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. 12 Oil Mist Lubricator 4 1 Porting Block Kit Filter-Regulator 7

8 airfit light G1/8, 1/4 and NPTF Our Programme and the Advantages for You The airfit light Components filter-regulator oil mist lubricator pressure regulator activated carbon filter (see pp 30-33) microfilter (see pp 30-33) airfit pressure gauge fits all the main product series airfit light system solution: 4-part unit with porting block kit and accessories The airfit light Accessories 2-part air preparation unit with bowl guard mounting bracket coupling kits porting block kit pressure gauge regulating springs for various pressure ranges bowl guard lock airfit light porting block kit airfit light lock for pressure regulators airfit light in measurement technology 8

9 Technical Data Dimensions (mm): MFRL-08 min. 30mm for filter change Tube ID 6mm * Screw plug is supplied unfitted ** G1/8 port for pressure gauge on both sides Flow Characteristics: MFS-08 Flow Characteristics: MRP-08 Flow Characteristics: MLS-08 p at p 1 = 6.3 bar Porting block kit G1/4 Installation of airfit micro To increase the service life of the filter elements we recommend the following order of installation: filter-regulator, microfilter, activated carbon filter MKS with 30 or 5 µm MF MC 9

10 Führende Partner Characteristics Common to All airfit light Units Pressure Regulator Port sizes G1/8, 1/4 and NPTF Operating pressure P 1 min bar 0 range, inlet p 1 max bar 10 Medium and ambient T min C 0 temperature range T max C + 50 at 10 bar (other temperatures on request) Spring-loaded piston pressure regulator with secondary venting Type MRP-06 MRP-08 Port size G1/8 G1/4 Weight (mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 8 (3 or 4) 8 (3 or 4) l/min flow rate m 3 /h Air Preparation Unit MFRLS Oil Mist Lubricator comprising filter-water-separator, piston pressure regulator and oil mist lubricator Oil mist lubricator with flow rate compensation Type MFRLS-06 MFRLS-08 Port size G1/8 G1/4 Weight (mass) kg l/min flow rate m 3 /h Type MLS-06 MLS-08 Port size G1/8 G1/4 Maximum oil capacity cm l/min flow rate m 3 /h Air Preparation Unit MKLS Submicron Filter comprising filter-regulator and oil mist lubricator Type MKLS-06 MKLS-08 Port size G1/8 G1/4 Weight (mass) kg l/min flow rate m 3 /h Type MF-007-1/8 MF-007-1/4 Port size G1/8 G1/4 Filtration efficiency η % Over % based on 0.01 µm Weight (mass) kg Operating pressure p 2 min bar 0 0 range, outlet p 2 max bar Recommended Q max l/min flow rate m 3 /h Filter-Regulator Activated Carbon Filter Pressure regulator with filter-water-separator Type MKS-06 MKS-08 Port size G1/8 G1/4 Pore size of filter element µm 30 or 5 (marking) Condensate drainage Manual or semiautomatic (with pressure relief) Weight (mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 8 (3 or 4) 8 (3 or 4) l/min flow rate m 3 /h Type MC-007-1/8 MC-007-1/4 Port size G1/8 G1/4 Residual oil content mg/m ppm in combination with MF Weight (mass) kg Operating pressure p 2 min bar 0 0 range, outlet p 2 max bar Recommended Q max l/min flow rate m 3 /h Filter-Water-Separator Filter-water-separator with centrifugal system and filter element Type MFS-06 MFS-08 Port size G1/8 G1/4 Pore size of filter element µm 30 or 5 (marking) Condensate drainage Manual or semiautomatic (with pressure relief) Weight (mass) kg l/min flow rate m 3 /h

11 Führende Partner airfit Special Solutions Viton Version for applications in higher temperature ranges for oxygen and other technical gases airfit light pressure regulator Recommended Applications the handling industry installation in control cabinets airfit light in packaging systems The Advantages for You light weight and compact design complete range easy to install optimum price/performance ratio high operating reliability UV-resistant low resonance susceptibility special versions even for small quantities free from silicone and release agents airfit light microfilter and activated carbon filter (see pp 30-33) You can find more information on airfit light at 11

12 airfit swing G1/8, 1/4, 3/8 and NPTF Leading Technology with Award-Winning Design In 1997 airfit swing was awarded the coveted if Seal for outstanding industrial design. From all perspectives the internal engineering lives up to the award-winning design. 24 Shut-Off Valve Porting Block Kit Filter-Regulator 1 optical position indicator 2 3-digit security lock 3 pressure limitation to customer s requirements 4 overpressure protection as standard 5 precise centring 6 regulating springs for various pressure ranges 7 optimum flow characteristics through flow rate and primary pressure compensation 8 private label option 9 filter element pore size 30, 5 or 1 µm 10 Quick-Snap for fast filter change 11 semiautomatic or fully automatic drainage 12 optional chemical-resistant sight glass 13 refillable without downtime 14 constant mixture ratio 15 reliable oil feed even with intermittent operation (e.g. screwdrivers) 16 various solenoid options, ex-proof, ASI interface 17 electrical or pneumatic actuation 18 improved safety through high venting capacity 19 steplessly adjustable pressurization time 20 opens fully at half nominal pressure 21 optional version with check valve function 22 version for pressure switch 23 optional economy lubricator 24 optional lock 12

13 Führende Partner Special materials are available for special applications. You can obtain further information from your local HOERBIGER- ORIGA representative or via The airfit swing Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. Oil Mist Lubricator Soft Start Valve Stop Valve 23 13

14 airfit swing G1/8, 1/4, 3/8 and NPTF Our Programme and the Advantages for You The airfit swing Components filter-regulator filter-water-separator dust filter pressure regulator pressure regulator with through-p 1 pilot-operated diaphragm pressure regulator electronically controlled pressure regulator (see pp 38-39) oil mist lubricator economy lubricator stop valve soft start valve pressure limiting valve 3/2 way shut-off valve microfilter (see pp activated carbon filter (see pp 30-33) membrane dryer (see pp 34-37) One of many special solutions: airfit swing air preparation unit as a multi-combination assembly The airfit swing Accessories bowl guard coupling kit mounting kit combination lock with freely selectable combination special tool for removing spring housing porting block kits various drain valves mounting ring for panel mounting (SR, SK) airfit swing pressure regulator airfit swing bowl guard airfit swing in the pharmaceutical industry 14

15 Technical Data Dimensions (mm): SFRL-1/8, 1/4, 3/8 70 ** Oil refill screw plug Oil feed regulating screw * Filter Lubricator * Screw plug is supplied unfitted ** G1/8 port for pressure gauge on both sides ***130 mm on version with automatic condensate drainage Variant A 22,5 5 min. 45mm for filter change 135 fitting dimension ,5 50 Variant E The bowl guard with bayonet fitting protects the polymer bowl from external damage. Flow Characteristics: SFRL-1/4 Flow Characteristics: SK-1/4 Porting Block Kit comprising: 1 porting block, 1 coupling kit, screw plugs Variants: Type SXV porting block kit with check valve function. Type SXH porting block kit with hole configuration for flange-fitting pressure switch. Installation of pressure limiting valve Venting Type SR-..E Type SR-.. User (e.g. cylinder) Installation of pressure regulator (group mounting) through-p 1 - G1/4, G3/8 Signal-actuated diaphragm pressure regulator with overpressure protection and flow rate compensation remote control easy private label option variant with NPTF thread airfit control: SRE-1/4 (see pp 38-39) airfit micro (see pp 30-34) 31,5 50,5 152, , ,

16 Führende Partner Characteristics Common to All airfit swing Units Pressure Regulator Port sizes G1/8, 1/4, 3/8 and NPTF Operating pressure p 1 min bar 0 range, inlet p 1 max bar 16 Medium and ambient T min C 0 temperature range T max C + 50 at 10 bar (other temperatures on request) Air Preparation Unit SFRL comprising filter-water-separator, diaphragm pressure regulator and oil mist lubricator Type SFRL-1/8 SFRL-1/4 SFRL-3/8 Port size G1/8 G1/4 G3/8 Weight (mass) kg l/min flow rate m 3 /h Air Preparation Unit SKL comprising filter-regulator and oil mist lubricator Type SKL-1/8 SKL-1/4 SKL-3/8 Port size G1/8 G1/4 G3/8 Weight (mass) kg l/min flow rate m 3 /h Filter-Regulator Pressure regulator with filter-water-separator Type SK-1/8 SK-1/4 SK-3/8 Port size G1/8 G1/4 G3/8 Pore size of filter element µm 30 or 5 (marking) Condensate drainage Manual, semiautomatic (with pressure relief) or fully automatic Weight (mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 8 (4 or 15) 8 (4 or 15) 8(4 or 14) l/min flow rate m 3 /h Filter-Water-Separator, Dust Filter Type SF Type SFD Filter-water-separator with centrifugal system and filter element Dust filter with larger filter surface area for long service intervals, specially designed for use with dryers Type SF-1/8 SF-1/4 SF-3/8 SFD-1/8 SFD-1/4 SFD-3/8 Port size G1/8 G1/4 G3/8 G1/8 G1/4 G3/8 Pore size of filter element µm 30 or 5 (marking) Condensate drainage Manual, semiautomatic (with pressure relief) or fully automatic Weight (mass) kg l/min flow rate m 3 /h Spring-loaded, fully compensated diaphragm pressure regulator with secondary venting. Option: through-p 1 Type SR-1/8 SR-1/4 SR-3/8 Port size G1/8 G1/4 G3/8 Weight (mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 8 (4 or 15) 8 (4 or 15) 8 (4 or 15) l/min flow rate m 3 /h Oil Mist Lubricator Oil mist lubricator with flow rate compensation Type SL-1/8 SL-1/4 SL-3/8 Port size G1/8 G1/4 G3/8 Weight (mass) kg Maximum oil capacity cm l/min flow rate m 3 /h Economy Lubricator Micromist lubricator with wick principle Type SEL-1/4-3 SEL-1/4-4 SEL-1/4-5 Port size G1/4 G1/4 G1/4 Maximum oil capacity cm Weight (mass) kg Minimum Q min l/min flow rate m 3 /h l/min flow rate m 3 /h Oil addition rate mg/m depending on application Soft Start Valve Poppet valve with adjustable throttle for slow pressure build-up Type SDA-1/4 SDA-3/8 Port size G1/4 G3/8 Weight (mass) kg Operating pressure p bar 2 min 2 2 range, outlet p bar 2 max l/min flow rate m 3 /h Stop Valve 3/2 way poppet valve with pneumatic or electrical actuation and exhaust silencer Type SDR-1/4 P (E) SDR-3/8 P (E) Port size G1/4 G3/8 Weight (mass) kg 0.5 (0.8) 0.5 (0.8) Operating pressure p bar 2 min 2 2 range, outlet p bar 2 max 16 (10) 16 (10) l/min flow rate m 3 /h /2 Way Shut-Off Valve 3/2 way shut-off valve, slide design Type SDV-1/4 XS SDV-3/8 XS Port size G1/4 G3/8 Weight (mass) kg l/min flow rate m 3 /h

17 Führende Partner airfit Special Solutions Viton Version for applications in higher temperature ranges for oxygen and other technical gases airfit swing stop valve Recommended Applications assembly systems electrical industry manufacture of office and IT equipment radio, television and communications technology woodworking machinery airfit swing in assembly systems airfit swing in assembly systems The Advantages for You airfit swing economy lubricator optimum price/performance ratio high operating reliability bayonet fitting for bowl guard corrosion-resistant through high quality surface treatment of the zinc die-cast housing modular design for interlock versatility comprehensive range of accessories marking of all environmentally relevant materials compatible with the previous Series special versions even for small quantities free from silicone and release agents airfit swing microfilter and activated carbon filter with filterregulator, which takes over the prefilter function (see pp 30-33) You can find more information on airfit swing at 17

18 airfit comfort G3/8, 1/2 (3/4) and NPTF The comfortable choice for larger systems For ease of installation and control with high flow rates the G1/2 series is designed with your comfort and convenience in mind. 12 Shut-Off Valve Porting Block Kit Filter-Regulator 18

19 Führende Partner Special materials are available for special applications. You can obtain further information from your local HOERBIGER-ORIGA representative or via The airfit comfort Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. Stop Valve Oil Mist Lubricator Soft Start Valve optical position indicator 2 4-digit security lock 3 pressure limitation to customer s requirements 4 overpressure protection as standard 5 precise centring 6 regulating springs for various pressure ranges 7 optimum flow characteristics through flow rate and primary pressure compensation 8 private label option 9 filter element pore size 30, 5 or 1 µm 10 Quick-Snap for fast filter change 11 semiautomatic or fully automatic drainage 12 optional lock 13 bayonet ring for fast bowl change 14 version with check valve function 15 version for pressure switch 16 optional chemical-resistant sight glass 17 refill without downtime 18 constant mixture ratio 19 reliable oil feed even with intermittent operation (e.g. screwdrivers) 20 direct wall mounting possible 21 optional economy lubricator 22 various solenoid options, ex-proof, ASI interface 23 electrical or pneumatic actuation 24 improved safety through high venting capacity 25 steplessly adjustable pressurization time 26 opens fully at half nominal pressure 27 ready for control panel installation 19

20 airfit comfort G3/8, 1/2 (3/4) and NPTF Our Programme and the Advantages for You The airfit comfort Components airfit comfort air preparation unit, 5-part filter-regulator filter-water-separator dust filter pressure regulator pressure regulator with through-p 1 pilot-operated pressure regulator electronically controlled pressure regulator (see pp 38-39) oil mist lubricator economy lubricator stop valve soft start valve pressure limiting valve 3/2 way shut-off valve microfilter (see pp 30-33) activated carbon filter (see pp 30-33) membrane dryer (see pp 34-37) The airfit comfort Accessories airfit comfort adapter plate kit for G3/4 bowl guard with bayonet fitting adapter plate kit for G3/4 pressure gauge with double scale, bar/psi (Class 1.6) porting block kit with integrated check valve various drain valves airfit comfort pressure regulator airfit comfort in transportation technology 20

21 Technical Data Dimensions (mm): CFRL-1/2 airfix for adjustable maximum pressure limitation * min. min. 65mm 65mm for für filter Filterwechsel change * Screw plug is supplied unfitted ** G1/4 port for pressure gauge on both sides Installation note for group mounting Special pressure regulator for fast back-venting e.g. 8 bar e.g. 2 bar Flow Characteristics CR-1/2 Mixture ratio CL-1/2 21

22 Führende Partner Characteristics Common to All airfit comfort Units Pressure Regulator Port sizes G3/8, 1/2 (3/4) and NPTF Operating pressure p 1 min bar 0 range, inlet p 1 max bar 16 Medium and ambient T min C 0 temperature range T max C + 50 at 10 bar (other temperatures on request) Spring-loaded or pilot-operated diaphragm pressure regulator with secondary venting. Option: through-p 1 Type CR-3/8 CR-1/2 Port size G3/8 G1/2 Weight (mass) kg Operating pressure p 2 min bar / 0.5 range, outlet p 2 max bar 8 (4 or 1o) 8 (4 or 10) l/min flow rate m 3 /h Air Preparation Unit CFRL Oil Mist Lubricator comprising filter-water-separator, diaphragm pressure regulator and oil mist lubricator Type CFRL-3/8 CFRL-1/2 Port size G3/8 G1/2 Weight (mass) kg l/min flow rate m 3 /h Oil mist lubricator with flow rate compensation Type CL-3/8 CL-1/2 Port size G3/8 G1/2 Maximum oil capacity cm l/min flow rate m 3 /h Air Preparation Unit CKL Soft Start Valve comprising filter-regulator and oil mist lubricator Poppet valve with adjustable throttle for slow pressure build-up Type CKL-3/8 CKL-1/2 Port size G3/8 G1/2 Weight (mass) kg l/min flow rate m 3 /h Type CDA-3/8 CDA-1/2 Port size G3/8 G-1/2 Weight (mass) kg Operating pressure p 2 min bar 2 2 range, outlet p 2 max bar l/min flow rate m 3 /h Filter-Regulator Stop Valve Pressure regulator with filter-water-separator Type CK-3/8 CK-1/2 Port size G3/8 G1/2 Pore size of filter element µm 30 or 5 (marking) Condensate drainage Manual, semiautomatic (with pressure relief) or fully automatic Weight (mass) kg Operating pressure p 2 min bar 0,5 0,5 range, outlet p 2 max bar 8 (4 od. 10) 8 (4 od. 10) l/min flow rate m 3 /h /2 way poppet valve with pneumatic or electrical actuation and exhaust silencer Type CDR-3/8 P (E) CDR-1/2 P (E) Port size G3/8 G1/2 Weight (mass) kg 0.7 (0.8) 0.7 (0.8) Operating pressure p 2 min bar 2 2 range, outlet p 2 max bar l/min flow rate m 3 /h Filter-Water-Separator, Dust Filter 3/2 Way Shut-Off Valve Type CF Type CFD Filter-water-separator with centrifugal system and filter element. Dust filter with larger filter surface area for long service intervals, specially designed for use with dryers. Type CF-3/8 CF-1/2 CFD-3/8 CFD-1/2 Port size G3/8 G1/2 G3/8 G1/2 Pore size of filter element µm 30 or (marking) Condensate drainage Manual, semiautomatic (with pressure relief) or fully automatic Weight (mass) kg l/min flow rate m 3 /h /2 way shut-off valve, slide design Type CDV-3/8-XS CDV-1/2-XS Port size G3/8 G-1/2 Weight (mass) kg Operating pressure p 2 min bar 0 0 range, outlet p 2 max bar l/min flow rate m 3 /h

23 Führende Partner airfit Special Solutions Pneumatic control panel for measurement technology: airfit comfort air preparation unit combined with a membrane dryer to dry the prefiltered air. airfit comfort in measurement technology Recommended Applications packaging industry transportation technology tobacco processing textiles industry mechanical engineering airfit comfort in car production The Advantages for You airfit comfort 3/2 way shut-off valve, slide type optimum price/performance ratio high operating reliability fast bowl changing with bayonet fitting direct wall-mounting possible connection to G3/4 air lines with special adapter corrosion-resistant through high quality surface treatment of the zinc die-cast housing modular design for interlock versatility comprehensive range of accessories marking of all environmentally relevant materials airfit micro filter elements (see pp 30-34) You can find more information on airfit comfort at 23

24 airfit A25 the new generation G3/4, 1 and NPTF The One-Inch System of the Future New design. New technologies. New materials. The airfit A25 Series sets new standards in the G1 class. Fully compatible with the preceding airfit prestige series, Filters - New filter technology: standard 30 µm filter elements cause almost no pressure drop - Optional 5 µm filters provide flow rates similar to conventional 30 µm filters -1 µm dust filter - New bowl concept: robust metal outer bowl with transparent, chemical-resistant plastic inner bowl - Private label version possible Pressure Regulator A25R - Standard pressure range bar - Optional pressure range: 17.5 bar - Pilot operation optional - Optional lock - Protection from exceeding maximum secondary pressure as standard - Simpler operation with flow rate and primary pressure compensation - Maximum flow rate: > 20,000 l/min For further information (special solutions, materials used, etc.) contact your HOERBIGER-ORIGA service team or visit The airfit 25 Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. 24

25 Führende Partner airfit A25 offers a greatly improved price/performance ratio and significantly higher performance and versatility in spite of its lighter weight. Further Modules: Universal Porting Block Kit Shut-Off Valve (3/2 way) A25DV - Manual operation - 2 positions: open or closed and vented - Venting via G1/4 line - 6-fold lockable Filter-Regulator A25K - Standard pressure range12 bar - Optional pressure range 17.5 bar - Transparent, extremely chemical-resistant plastic inner bowl - Locking optional Oil Mist Lubricator A25L - Transparent, chemical-resistant plastic inner bowl - Refill without interrupting operation - Oil level indicator optional - Constant mix ratio - Reliable oil feed even with stop/start operation (e.g. screwdrivers) 7 Start/Stop Valve (3/2 way) A25DS - Soft start function or combined start/stop function - Slow pressure build-up - Full pressurization at ca. half inlet pressure - Stop function with fast p2 venting - Adjusting screw for start-up time setting; locking version optional - G1 thread for connection of exhaust silencer - Actuation pneumatic or electrical (Cnomo connections) 25

26 airfit A25 G3/4, 1 and NPTF Our Programme and the Advantages for You The airfit A25 Components airfit A25 air preparation unit, 3-part combination assembly airfit A25 pressure regulator with gauge filter-regulator 3/2 way shut-off valve start/stop valve pressure regulator oil mist lubricator filter-water-separator microfilter (see pp 30 33) activated carbon filter (see pp 30 33) membrane dryer (see pp 34 37) The airfit A25 Accessories chemical-resistant sight glass mounting kit porting block kit coupling kit pressure gauges for various pressure ranges airfit A25 automatic drain valve for pressure up to 17.5 bar airfit A25 start-/stop valve airfit A25 porting block airfit A25 start/stop valve, optional version with lockable start-up time setting airfit A25 3/2 way shut-off valve airfit A25 im Bergbau 26

27 Technical Data A25KL-3/4-EMW A25KL-1-EMW Dimensions (mm) Flow rate in the start-up phase with fully opened adjusting screw and 6.3 bar: 0.03 s/l Note: The following calculation assumes only a short NW25 connection directly after the stop valve XDS Venting Time (s) for volume to be vented Pressure reduction Venting time (s) from to bar x V (I) = T (s) bar x V (I) = T (s) bar x V (I) = T (s) Signal-controlled diaphragm-type pressure regulator with pressure relief system and flow rate compensation remote-controllable modular system modern design variant with NPTF thread min. 80 mm for filter changing * pressure gauge port G1/4 on both sides ** screw plug is supplied unfitted Start/stop valve A25DS Connections: pneumatic or electrical actuation Installation note Start/stop valve Flow Characteristics A25L-1-E Flow Characteristics A25K-1-E Variant with Cnomo connections Start/stop valve 27

28 Führende Partner Characteristics Common to All airfit A25 Units Pressure Regulator A25R, A25RV Port sizes G3/4, 1 and NPTF Operating pressure P 1 min bar 0 range, inlet p 1 max bar 17.5 Medium and ambient T min C - 10 temperature range T max C + 50 (+60 C at 12.5 bar) Spring-loaded or pilot operated diaphragm pressure regulator with secondary venting Type A25R-3/4 A25R-1 Port size G3/4 G1 Weight (Mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 12 (17.5) 12 (17.5) l/min >20000 flow rate m 3 /h 876 >1200 Air Preparation Unit A25FRL Oil Mist Lubricator A25L comprising Filter-Water-Separator, Pressure Regulator and Oil Mist Lubricator Type A25FRL-3/4-EMW A25FRL-1-EMW Port size G3/4 G1 Weight (Mass) kg l/min flow rate m 3 /h Oil Mist Lubricator with flow rate compensation Type A25L-3/4-E A25L-1-E Port size G3/4 G1 Weight (Mass) kg Maximum oil capacity cm l/min flow rate m 3 /h Air Preparation Unit A25KL Start- / Stop Valve A25DS comprising Filter-Regulator and Oil Mist Lubricator Type A25KL-3/4-EMW A25KL-1-EMW Port size G3/4 G1 Weight (Mass) kg l/min flow rate m 3 /h Start-/Stop Valve with pneumatic or electrical actuation Type A25DS-3/4 A25DS-1 Port size G3/4 G-1 Weight (Mass) kg Operating pressure p 2 min bar 2 2 range, outlet p 2 max bar 17.5 (16) 17.5 (16) l/min flow rate m 3 /h Filter-Regulator A25K 3/2 Way Shut-Off Valve A25DV Pressure Regulator with Filter-Water-Separator Type A25K-3/4-E A25K-1-E Port size G3/4 G1 Pore size of filter element µm 30 or 5 30 or 5 Condensate drainage manual, semiautomatic (with pressure relief) or fully automatic Weight (Mass) kg Operating pressure p 2 min bar range, outlet p 2 max bar 12 (17.5) 12 (17.5) l/min flow rate m 3 /h /2 Way Shut-Off Valve Type A25DV-3/4 A25DV-1 Port size G3/4 G1 Weight (Mass) kg l/min >20000 >20000 flow rate m 3 /h >1200 >1200 Filter-Water-Separator, Dust Filter A25F, A25FD Type A25F Type A25FD Filter-water-separator with centrifugal system and filter element Dust filter with larger filter surface area for long service intervals, specially designed for use with dryers. Type A25F-3/4-E A25F-1-E A25FD-3/4-E A25FD-1-E Port size G3/4 G1 G3/4 G1 Pore size of filter element µm 30 or 5 30 or Condensate drainage manual, semiautomatic (with pressure relief) or fully automatic Weight (Mass) kg l/min flow rate m 3 /h

29 Führende Partner airfit A25 Special Solutions Central compressed air preparation for conveyor systems: G1 air supply take-off on demand maximum pressure 17.5 bar pressure monitoring expandable as required lockable ready to connect airfit A25 in conveyor systems Recommended Applications mining metal extraction and production shipbuilding plastic industy EX Areas to ATEX airfit A25 in paper industry The Advantages for You airfit A25 mounting kit PL18988 for interchangeability with airfit prestige P 1 max = 17.5 bar New bowl concept with robust metal outer bowl and chemicalresistant plastic inner bowl No more problems with compressor oils or solvent traces carried over in the compressed air supply Standard version with 30 µm filter element causes practically no pressure drop Optional 5 µm filters provide flow rates similar to conventional 30 µm filters Modular system for versatile component interlocking Environmentally friendly production technologies, with marking of all environmentally relevant raw materials Special versions even for small quantities Free of silicone and release agents Usable in ATEX areas airfit A25 triple unit: prefilter, microfilter and activated carbon filter (see pp 30 33) You can find more information on airfit A25 at 29

30 airfit micro G1/8 2 and NPTF The Finest Filter Technology airfit micro filter systems provide high filtration efficiency, optimum operating reliability and very simple servicing. In the Plus Version, additional options such as Economizer and an electronic automatic drain valve are available. Activated Carbon Filter Submicrofilter Special materials are available for special applications. You can obtain further information from your local HOERBIGER-ORIGA representative or via The airfit micro Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. 1 bayonet ring for fast filter change 2 residual oil content ppm 3 filter technology from ultrafilter 4 differential pressure indicator for filter change as standard 5 filtration efficiency % based on 0.01 µm 6 special deep-bed filter for long service life 7 semi- or fully automatic drain valve 30

31 airfit micro G1/8 2 and NPTF Technical Data airfit micro: MF MC Dimensions (mm) Filter Change Indicator as standard for MF 036 to MF 185 Installation CK with 30 or 5 µm MF MC min. 85mm for filter change Flow direction airfit micro: AF 15 Dimensions (mm) Venting Performance Venting time (s) Vented volume (l) (pressure falling from 7 to 0.7 bar) 31

32 Führende Partner Submicrofilters and Activated Carbon Filters for airfit light, swing, comfort, A25 and A50 For airfit light swing comfort A25 A50 Submicrofilter MF007-1/8 MF012-1/8 MF036-3/8 A50MF /2-ADV MF007-1/4 MF012-1/4 MF036-1/2 A25MF230-3/4-EV A50MF ADV MF012-3/8 A25MF230-1-EV Activated carbon filter MC007-1/8 MC012-1/8 MC036-3/8 A50MC /2-DV MC007-1/4 MC012-1/4 MC036-1/2 A25MC230-3/4-EV A50MC DV MC012-3/8 A25MC230-1-EV Port size G1/8, G1/4 G1/8, G1/4, G3/8 G3/8, G1/2 G3/4, G1 G1 1/2, G2 Weight (mass) kg Operating pressure p min bar range p max bar Recommended flow Q max l/min rate at 6 bar m 3 /h Further Submicrofilters Type With metal bowl (with sight glass for MF1440), Econometer and automatic drain valve DV-1/2i as standard MF360-1-DAV MF480-11/4-DAV MF72011/2-DAV MF DAV MF EAV Weight (mass) kg Type Plus Version with Economizer and electronically controlled automatic drain valve DV-3/4e MF360-1-DAV+ MF480-11/4-DAV+ MF72011/2-DAV+ MF DAV+ MF EAV+ Weight (mass) kg Port size G1 G1 1/4 G 1 1/2 G2 G2 Operating pressure p min bar range p max bar Recommended flow Q max m 3 /h rate at 7 bar Q nom m 3 /h Further Activated Carbon Filters Type With metal bowl (with sight glass for MC 1440) as standard MC360-1-D MC480-11/4-D MC72011/2-D MC D MC E Weight (mass) kg Port size G1 G1 1/4 G 1 1/2 G2 G2 Operating pressure p min bar range p max bar Recommended flow Q max m 3 /h rate at 7 bar Q nom m 3 /h Exhaust Filter (Silencer) Type 3-stage coalescence filter AF-08 AF-10 AF-15 AF-20 AF-25 AF-32 AF-50 Port size G1/4 G3/8 G1/2 G3/4 G1 G 1 1/4 G2 Weight (mass) kg Operating pressure p min bar range p max bar Filtration efficiency η % 99,999 D.O.P. solids and aerosols (oil, water) > 0.1 micron Silencing, open outlet db You can find more information on airfit micro at 32

33 Führende Partner airfit micro Submicrofilters filtration efficiency of % based on 0.01 µm and 20 C robust housing differential pressure indicator for filter change float-controlled automatic drain valve (option) Plus Version electronically controlled automatic drain valve for level-regulated drainage without pressure losses Economizer for continuous monitoring and cost-optimized filter change airfit micro submicrofilter G1 airfit micro Exhaust Filters high oil separation high venting performance very good silencing airfit micro Activated Carbon Filters all odours eliminated residual oil content ppm in combination with a submicrofilter airfit micro exhaust filter AF-15 with mounting bracket Recommended Applications airfit swing microfilter and activated carbon filter with filter-regulator (prefilter function) airfit micro Accessories food industry breweries dairies drinks industry chemicals pharmaceuticals medical engineering mounting kits coupling kits The Advantages for You airfit micro in electronic chip assembly systems low pressure drop optimum price/performance ratio efficient filtration long service life easy installation airfit micro filter inserts You can find more information on airfit micro at 33

34 airfit dry G1/4 1 and NPTF airfit dry Membrane Dryer: the Ideal End-Station Dryer Membrane dryers are basically more compact and costeffective than other dryers. They need no electric power supply and can therefore be used in hazardous areas, and also offer many more advantages The airfit dry Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG. 1 integration with modular air preparation units is possible 2 inlet and outlet at same level 3 purge air outlet 4 wear-free membrane module 5 highly selective membrane keeps the oil and oxygen contents the same before and after drying 6 section of hollow fibre 7 integrated return tube 8 tube section 9 if Seal award for outstanding industrial design 10 private label options 34

35 Technical Data Dimensions (mm): CDM 10/15/20/25-R Patented purge air regulation system for airfit dry membrane dryer (G1/2 and G1) 42,5 5,5 5, ,5 58, The switching valve (1) is located in the purge air channel (2). The switching point and the residual purge air flow are harmonized in such a way that the dryness of the air at the outlet (3) remains constant but the purge air flow is minimized. The overflow valve (4) and pilot valve (5) need only the compressed air itself for their actuating energy. Result: Purge air consumption falls to about 0.5 % of the nominal flow rate during nonoperating periods. The residual purge air flow guarantees that the full volume of dried air is available immediately when work is resumed. In applications with typical air usage the payback period is about two years. 1, ,5 1 = p-inlet 2 = p-outlet (on version with return tube) 35

36 Führende Partner airfit dry Membrane Dryer SDM-G1/4 CDM-1/2 For airfit swing For airfit comfort Type SDM SDM CDM CDM CDM CDM CDM CDM 2-1/4-R 5-1/4-R 10-1/2-S 15-1/2-S 20-1/2-S 25-1/2-R 35-1/2-R 50-1/2-R Port size G1/4 G1/4 G1/2 G1/2 G1/2 G1/2 G1/2 G1/2 Medium and ambient T min C temperature range T max C Weight kg Operating pressure P min bar range - inlet p max bar l/min flow rate m 3 /h Nominal Q nom l/min flow rate m 3 /h Purge air usage % ca. 10 ca. 10 ca. 10 ca. 10 ca. 10 ca. 10 ca. 10 ca. 10 Pressure drop p bar airfit dry Membrane Dryer XDM1-CPR For airfit prestige Type XDM XDM XDM XDM XDM 65-1-CPR 80-1-CPR CPR CPR CPR Port size G1 G1 G1 G1 G1 Medium and ambient T min C temperature range T max C Weight kg Operating pressure p min bar range - inlet p max bar l/min flow rate m 3 /h Nominal Q nom l/min flow rate m 3 /h Purge air usage % ca. 10 ca. 10 ca. 10 ca. 10 ca. 10 Pressure drop p bar Installation Recommended installation order Flow direction Flow Rate in Relation to Pressure Dew Point and Inlet Pressure Type SDM5-1/4-R Type CDM25-1/2-R Flow rate at compressed air inlet Flow rate at compressed air inlet Pressure dew point reduction Pressure dew point reduction 36

37 Führende Partner Patented Purge Air Regulation System airfit dry membrane dryer G1 with purge air regulation system air savings of up to 70% with patented purge air regulation system (option) all the system advantages of the membrane dryer are maintained airfit dry detail of purge air regulation system Recommended Applications packaging industry cash dispensing machines games machines cold storage room doors telecommunications equipment bridge building drying in hazardous areas electronics industry airfit dry integrated into an airfit swing air preparation unit The Advantages for You airfit dry membrane dryer in cleanroom applications maintenance-free compact design usable worldwide no electrical connections needed ideal for hazardous areas wear-free constant pressure dew point reduction You can find more information on airfit dry at 37

38 airfit control M5, G1/8, 1/4, 3/8, 1/2 and NW2.5 Electronically Controlled Pressure Regulation for Every Application Speed and accuracy: these are features of all the products in the airfit control programme. The difference lies in the special strengths of the individual units strengths that guarantee optimum results in specific areas of application. airfit tecno Recommended Applications airfit tecno G1/8 and NW2.5 proportional pressure regulator with Piezo control very fast, accurate regulation performance minimum weight minimum size reaction time < 7 ms pneumatic brakes tension control ultrasonic welding vacuum generation metering technology breathing apparatus (OEM version on request) airfit SRE and CRE Recommended Applications G1/4, 3/8, 1/2 proportional pressure regulator with poppet valve control ideal for large and rapidly changing pressure differences no permanent air losses no stick-slip effect welding robots erosion machines assembly and nut-tightening systems testing and measurement technology (liquids and gases) belt tracking grinding and polishing systems airfit SRE Recommended Applications welding robots paint spraying equipment air supply input signal air supply airfit SRT and CRT in the paint shop 38

39 Führende Technical Partner Data airfit control Type Tecno MRE-M5 SRE-1/4 SRE-3/8 CRE-3/8 CRE-1/2 System Diaphragm Pulsed 2/2 Piston Piston Piston Piston pressure way electronic pressure pressure pressure pressure regulator valves, regulator regulator regulator regulator with Piezo electronically with solenoid with solenoid with solenoid with solenoid pilot control controlled pilot control pilot control pilot control pilot control Port size G1/8 M5 G1/4 G3/8 G3/8 G1/2 Operating pressure range - inlet p 1 bar (6) (2.5) Operating pressure range - p 2 bar outlet Weight (mass) kg Maximum flow rate Q max l/min Hysteresis p 2 max % < <1 <1 <1 <1 <1 Repeatability p 2 max % < <0.5 <0.5 <0.5 <0.5 <0.5 Responsiveness p 2 max % < <0.5 <0.5 <0.5 <0.5 <0.5 Linearity p 2 max % <0.5 2 <1 <1 <1 <1 <1 Set value - input V ma ma Actual value - output V Protection System IP30 IP65 IP65 IP65 IP65 IP65 Dimensions (mm): airfit tecno Version with 3-pin connector and base plate * Design and function of airfit tecno Set value Connector M8 3 - integrated electronic regulation system Piezo valve G1/8 5 ca Actual Value U P 3 (R) Exhaust 2 (A) Outlet ca (P) Compressed air supply 1 Fine filter Pressure regulator 4, * Connection for 3-pin connector M8 (KC3104, KC3106) 45 Dimensions (mm): airfit CRE-1/2 Design and function of SRE and CRE Integrated electronic regulation system Pilot valve Compressed air supply Outlet Mounting size Exhaust You can find more information on airfit control at 39

40 airfit drain G1/4, 1/2, 3/4 and NPTF Effective Condensate Management airfit drain is the programme for modern, efficient condensate management. The Advantages for You airfit drain automatic drain valve, G3/4, electronically controlled airfit drain automatic drain valve with electronic control: advanced design with integrated sensors to monitor the liquid level in the bowl and actuate the drain valve accordingly no pressure losses robust, compact design Technical Data airfit drain automatic drain valve, mechanically controlled airfit drain automatic drain valve with mechanical control: well proven float design airfit drain in production systems Recommended Applications pressure vessel drainage compressed air networks for very humid environments after an outdoor length of air line (for winter effects) wherever a lot of condensate collects for inaccessible locations Type DV-1/2i DV-1/2e DV-3/4e DV-3/4eht float-controlled float-controlled electronically controlled electronically controlled Port size G1/2 G1/2 3/4 BSP external thread for union nut of a BSP or NPTF G1/2 fitting Medium and ambient T min C temperature range T max C Weight kg Operating pressure p min bar range - inlet p max bar Electrical connection V DC, V AC Protection system IP Installation, DV-1/2i Dimensions (mm): * electrical connection Pg 9 You can find more information on airfit drain at 40

41 airfit A50 the new generation G1 1/2, 2 and NPTF The Unique Size HOERBIGER-ORIGA Pneumatik is the first manufacturer with a complete G2 programme: airfit A50 covers all the functions offered by the smaller series. The system s uniqueness is underlined by the extremely high inlet pressure of 17.5 bar. airfit A50 Components Pressure regulators Central lubricator Filter-water-separator Oil mist lubricator on request Soft start valve Start/stop valve (basic function like airfit A25) Comprehensive range of accessories CE airfit A50 airfit A50 filter Advantages p 1 max 17.5 bar extremely high flow rates complete programme easy installation through design separation of component and flange high availability large filter surface for long lifetime Recommended Applications Plant construction Building services engineering Automotive manufacturing PET industry Heavy machine construction Heavy industry Technical Data Central lubricator Filter-Water-Separator A50F-1 1/2 A50F-2 Weight (mass) kg Dimensions (mm) Pressure Regulator A50R-1 1/2 A50R-2 Weight (mass) kg Port sizes G 1 1/2 2 Maximum flow rate Q l/min >40000 >40000 m 3 /h >2400 >2400 Operating pressure range, p 1 min bar 0 0 inlet p 1 max bar Operating pressure range, p 2 min bar 0 0 outlet p 2 max bar 8(16) 8(16) Micromist Lubricator EL-25 EL-50 Port sizes G 1 2 Weight (mass) kg Recommended flow rate Q min l/min Q max l/min Operating pressure range p max bar * pressure gauge port G1/4 on both sides screw plug is supplied unfitted You can find more information on airfit A50 at 41

42 oilfit G1/4, 3/8, 1/2, 3/4 and 1 The Right Amount at the Right Time and the Right Place The oilfit injection system guarantees optimum lubrication or cooling for impulse-operated tools. The accurately metered amount of liquid is delivered directly to the tool at exactly the right time. oilfit Accessories The Advantages for You oilfit injection system with airflow sensor atomizers fittings oil line, pre-filled coupling kit suitable for injection and spraying of oil, coolants or release agents individual application with single-unit or group actuation accurate metering independent of operating conditions liquid delivery dependent on or independent of switching status of user compact, robust design one-point and three-point elements - up to max. 10 units can be combined servicing minimised by central liquid supply system easy to install The oilfit Series does not require CE marking under EU Pressure Equipment Directive 97/23/EG Recommended Applications cutting and stamping machines bending machines presses sheet metal working welding technology Technical Data Injection Lubricator Combination G1/4-G1 Version with airflow sensor Flow Characteristics: Type LUBI-08 Port size G1/4 G3/8 G1/2 G3/4 G1 Weight (mass) kg Operating pressure p min bar range p max bar Recommended flow rate Q n l/min m 3 /h You can find more information on oilfit at oilfit in car assembly operations (Source: BESTAPOWER) 42

43 Service A Partner with Strong Service Support Long term partnerships demand comprehensive service support. Including certified quality, state-of the-art design and environmental responsibility. Die airfit swing-komponenten Our business is built on quality products and long-term partnerships. Therefore in our 50 locations worldwide we regard service as a very serious responsibility. The main cornerstones: professional advice individual special solutions 3D CAD catalogues competent training courses fast spare parts service CERT EN ISO 9001 Disposal: We take responsibility The disposal of used filter inserts and activated carbon elements is no problem for our customers: simply return old elements to us for recycling, any non-recyclable parts are disposed of in an environmentally acceptable manner. airfit in Your Outfit You have the opportunity to capitalise on the success of airfit: where it s airfit on the inside, it doesn t have to say HOERBIGER-ORIGA on the outside. airfit can have your outfit instead. The front and back plates are produced and fitted as separate parts, and can be made in any colour you like. Some popular options are shown below. Call us to discuss your special colour preference! The imprint on the front and back plates is also entirely up to you. From bar codes to your company logo the options are endless. airfit front plate with imprint RAL 9001 RAL 3020 RAL 5015 RAL 6032 RAL 1033 RAL 5018 RAL