Test Gauges BULLETIN TG-2

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1 est Gauges BULLEIN G-2

2 Features & Benefits Ashcroft est Gauges 2 Dresser engineers have developed a new generation of test gauges to meet the exacting needs of instrument engineers and quality specialists. he new Ashcroft test gauge can be used as a transfer standard for periodically checking the accuracy of pressure instruments or as a laboratory instrument for research and test labs. he wealth of new features make it an excellent test gauge for process applications where high accuracy in pressure measurement is essential. External adjustable dial facilitates compensation for tare or zero adjustment on standard case style ype 082(*)S only. emperature compensated movement that significantly reduces temperature error. onventional test gauge accuracy is adversely affected as the ambient temperature varies from that at which the gauge was calibrated. his inaccuracy can be as much as 0.02%/ F or 2% for a 25 F temperature change. he 4 2 and larger Ashcroft test gauges include a special bimetallic element which automatically reduces ambient temperature errors to less than 0.005% per degree F. Some manufacturers reduce temperature error by using NiSpan for bourdon tubes. his material is subject to serious corrosion problems in some applications. he Ashcroft temperature compensated movement allows use of Monel bourdon tubes for corrosion resistance superior to NiSpan while still providing excellent temperature stability. *Bourdon tube designation (see page 4). MicroSpan adjustment for ease in span calibration. his device permits precise adjustments to achieve exact span calibration from 0 to 00% of scale. he micrometer screw attached to the slide will vary the span by approximately 2% per 360 rotation. he long life bourdon tube is capable of sustained accuracy, yet is suitable for process applications. he Ashcroft test gauge uses the Ashcroft Duragauge pressure gauge bourdon tube perhaps the most highly developed bourdon tube in the world. Proven and refined by years of rugged service in demanding process applications around the world, this outstanding pressure element is standard in all 4 2, 6 and 8 2 size Ashcroft test gauges. Hydraulically staked movement provides improved stability. he movement, with eflon coated gears and bearings, uses a unique hydraulic staking operation to ensure a rigid movement frame that resists shift due to shock and vibration. High and low pressure movement stops are standard to protect the gauge against calibration shifts caused by accidental overpressure, and to limit pointer rotation. Improved dial and pointer results in excellent readability. Larger numerals, additional graduations and a highly polished mirror band ONENS Introduction Standard ase Styles Optional ase Styles Accessories and Optional Features. 6 Product Selection Informtion o Order a Gauge Standard Ranges Gauge ase Dimensions Standard ase Style ype 082 (*)S FRON VIEW

3 3 combined with a knife edge pointer with red painted tip to allow precision readability that eliminates parallax error. est gauges are built in a modern manufacturing environment. Assembly, calibration and inspection are performed in a climate controlled manufacturing cell to ensure consistent product quality. omputer set pressure standards give accurate calibration that is traceable to NIS (National Institute of Standard & echnology formerly NBS). A skilled technician is responsible for building, calibrating and final inspection of each test gauge. he technician s signature attached to the gauge guarantees ASME B40., Grade 3A (0.25%) full scale accuracy. he standard test gauges are now available from stock. he new standard 4 2, 6 and gauge line is supplied with solid front case for safety. orrosion resistant black epoxy finish is standard. Dial Gear lamp Screw Adjustment Knob emperature compensator reduces temperature-caused errors to less than 0.005% per F temperature change. Adjustment Gear High and low pressure movement stops. he MicroSpan adjustment permits precise adjustments to achieve zero error in calibration at zero and 00% of scale. BAK VIEW (pressure relief back removed)

4 4 Ashcroft est Gauges SPEIFIAIONS YPE 084 YPE 082(*)S Accuracy %/Grade 0.5/ASME B40., Grade 2A 0.25/ASME B40., Grade 3A Dial Size 3 4 2, 6, 8 2 ube and A) Phosphor Bronze ube, Socket Material (S) 36 St. St. Welded Brass Socket (P) Monel ube and Socket ase Material Polished St. St. - Aluminum, Solid Front, Open Front () Black Epoxy oated Movement 400 Series St. St. Rotary Design Precision, St. St. with eflon S eflon(2) S oated Bearings Micrometer Span Adjustment oated Bearings and Pinion Bimetallic emp. ompensator (.005%/per F Max. emp. Error) Mounting and NP onnection Stem or Flush Mounting 4 NP Lower Only 4 Lower or Back Location Ranges and Vac/400 psi (A) Phosphor Bronze Bourdon ube Vac/000 psi Vac/0,000 psi (P) K Monel Selection Ring Bayonet am Lock Hinged Steel Polished Stainless Steel Black Wrinkle Finish Window Polycarbonate Glass Pointer Black Aluminum with Black Aluminum with Red-Painted Knife-Edge ip Red-Painted Knife-Edge ip Dial Zero Adjustable Aluminum, Externally Adjustable, White Background, Black Numerals Aluminum, Black Numerals with Polished Mirror Band with Polished Mirror Band Weatherproof Yes No Options See Page 6 See Page 6 () For optional polished stainless steel pro- (3) ases supplied with studs for flush tective cover, specify part. #302B98-0 mounting. (2) Registered M of DuPont o. (4) Optional connection 2 NP

5 5 hese special case types include all the features of the standard test gauge with the exception of the external adjustable dial. Optional ype082 ase Styles ASE YPE XAY his is a solid front aluminum case with a back flange. It has a threaded black polypropylene ring. his case is weatherproof and is black epoxy finished to stand up well under most environmental conditions. It can be stem, surface or flush mounted and is available in 4 2 and 6 dial sizes with lower or back connection. ASE YPE XAZ his rugged, solid front aluminum case has a threaded aluminum front ring. Both case and ring have a black epoxy finish. his case style has no back flange. It is a durable weatherproof case with an epoxy finish that stands up well to most environmental conditions. It is available with lower or back connection, in 4 2 dial size only. ASE YPE XY his is a solid front black phenolic turret case with a threaded black polypropylene ring. It is lightweight, weatherproof and offers a high resistance to corrosion and most environmental conditions. It can be stem, surface or flush mounted and is available with lower or back connection, in 4 2 dial size only. ASE YPE XQY his unique design is a solid front black polypropylene, fiberglass reinforced impact resistant case with bayonet ring. It can be stem, surface or flush mounted with lower or back connection, in 6 dial size only.

6 Accessories Ashcroft est Gauges 6 HAND JAK SE Gauge pointer remover and a pointer set, to secure pointer to the shaft. YPE 278M FLUSH MOUNING RING he flush mounting ring is used to flush mount gauge case type XY and XAY. Standard finish is black. Polished stainless steel finish is available for an extra charge. Gauge Size Ring O.D. A Diameter B hree Screws (Inches) (Inches) (Inches) Size #0-24 x x 2 GAUGE OOL KI omplete kit for gauge maintenance. Includes hand jack, set screw driver, five reamers, two pin vise holders, wiggler and tweezer all packed in a neat carrying case. Ideal for a gauge maintenance shop. HROLING DEVIES he throttling devices should be used when a pressure gauge is subjected to rapid pressure fluctuations, which make the gauge difficult to read because of rapid pointer movement Such a device reduces pressure impact, slows the speed and range of pointer movement, and OPIONAL WINDOWS Acrylic Optional for glass window. Laminated Safety Glass Optional for glass window. Non-Glare Glass Optional for glass window. IP BLEED he tip bleed allows trapped air to be removed from the bourdon tube. It is also used for back flushing or cleaning the system. he tip bleed is limited to 4 2, 6 and 8 2 solid front cases with bronze tube systems only up to 400 psi.

7 7 Product Selection Ashcroft est Gauges SANDARD ASE SYLE YPE 082 onsult ASME B40. for guidance in gauge selection WARNING: Pressure gauges should be selected considering media and ambient operating conditions, to prevent misapplication. Improper application can be detrimental to the gauge, causing failure and possibly personal injury or property damage. he information contained in this catalog is offered as a guide to assist in making the proper selection of a test gauge. Pressure Ranges: For process applications, select a gauge with a full scale pressure range of approximately twice the normal operating pressure. he maximum operating pressure should not normally exceed 75% of the full range. For laboratory applications, where cycling is less frequent, the range of the test gauge may be the same as that of the instrument under test. Operating onditions: o ensure long life and accurate readings, pressure gauges should not be exposed to process or ambient temperatures over 50 F. his is especially true of gauges with liquid filled cases due to thermal expansion of the case fill fluid. Long term exposure to temperatures in excess of 50 F may cause discoloration of dials and fill fluids, as well as hardening of elastomeric case seals and possible fill leakage. Soft soldered, silver brazed and welded pressure joints are rated at 250 F maximum, 450 F maximum and 750 F maximum respectively. Plastic gauge cases, including phenolic should not be exposed to temperatures in excess of 250 F. Accuracy of temperature compensated ype 082 gauges will be affected by approximately 0.005% per degree F and accuracy of all other test gauges will be affected by approximately 0.05% per degree F. ases: Six different case styles and three different materials are offered aluminum alloy, fiberglass reinforced polypropylene, and phenolic. wo types are offered, open and solid front. he open front ype 084 case is constructed with the dial between the bourdon tube and the window, with a pressure relief opening between the socket and the case. he solid front cases supplied on all other test gauges provide increased safety with a solid wall between the bourdon tube and the window. he entire rear of the gauge is covered with a stainless steel pressure relief back. Should the Bourdon tube fail due to overpressure, corrosion or fatigue, the wall directs pressure buildup through the rear of the case and away from the dial and the window. Bourdon ube Pressure Elements: Available for a wide variety of media applications; materials include phosphor bronze and K-Monel. Movement: All gauges 4 2 size and larger feature a rotary geared movement, the most efficient and positive method of transmitting mechanical motion. Moving parts are designed and protected to reduce friction and wear. All movements are ultrasonically cleaned and lubricated to guarantee smooth operationand to resist wear associated with high vibration and/or pulsation. Span, linearity, and zero adjustments are easily made to assure continued accuracy of all Ashcroft test gauges. Dials: Aluminum dials have highly legible black markings on a white background. Each test gauge dial has a mirror band which eliminates parallax errors when the pointer and its reflection are aligned. External adjustable dial available in standard case style 082(*)S. Pointers: Balanced knife-edge tip pointers, supplied with all test gauges, allow precise and easy readings. All are lightweight to maintain a high standard of accuracy. ype 082 and 084 pointers include a red tip for enhanced readability. Windows: he standard window for ype 082 test gauge is glass. Non-glare glass is optional. Acrylic windows, also optional, are more resistant to impact breakage than glass windows. Safety glass, also optional, will not fracture into many pieces as will ordinary glass. Window for ype 084 is polycarbonate. Rings: he ring, which retains the window, is threaded, bayonet (cam) or hinged, depending upon case type. All ype 082 windows have a gasket to protect the internal mechanism from outside environments.

8 How to Order Ashcroft est Gauges 8 Select:. ase ype able A 4. onnection: Location able A: Size able B 2. Dial Size able A 5. Optional ase Selection able A 3. Bourdon System (*) Ordering ode able B 6. Pressure Range: From page 9 ypical Example: P 082(*)S 6 K Monel Back 4 NP XAY 0/600 psi able A ase Selections Dial ase Material Ring Material Mounting an ase ype Size ase Style and Finish Style and Finish onnection Location 082(*)S (standard) 4 2 Solid Front Aluminum Hinged steel Stem Lower or back 6 Black epoxy Black wrinkle finish Flush Back () 6 Black epoxy Black wrinkle finish Flush Back () (*)S 4 2 Solid Front Aluminum hreaded aluminum Stem Lower or back XAZ (option) Black epoxy Black epoxy 082 (*)S 4 2 Solid Front Aluminum hreaded reinforced Stem Lower or back XAY (option) 6 Black epoxy polypropylene Surface Lower or back Black 4 2, 6 (order 278M Ring) 082(*)S 4 2 Solid Front Phenolic urret hreaded reinforced Stem Lower or back XY (option) Black polypropylene Surface Lower or back Black Flush Back (order 278M Ring) 082(*)S 6 Solid Front Polypropylene Bayonet lock type Stem Lower or back XQY (option) (fiberglass reinforced) polypropylene Surface Lower or back Black Black (specify XBF) Flush Back (specify XBQ) 084(*) 3 Open Front (2) Polished Bayonet cam lock Stem Lower stainless steel polished stainless steel (*) Bourdon ube designation () ase supplied with studs for flush mounting (2) 084 optional cover specify 302B98-0 able B Bourdon ube Selection Bourdon ube Ordering ip Material Range Available with Socket Material ube ype ode (all joints IG Selection ase welded except A ) Size ype NP onnection* Grade A Phospor A Bronze ube Brass Brass -ube Vac/400 psi 4 2, 6, ip, Silver Brazed S 36 Stainless Steel 36 Stainless Steel -ube Vac/000 psi P K Monel Monel 400 -ube Helical 2000/0, , 6, *Optional connection 2 NP. ype 084 is only available with 4 NP connection.

9 9 Range ables Ashcroft est Gauges Standard psi Ranges Standard Metric Ranges () ype 082 Minor Graduations Range / / / / / / / /400 0/ / / / / / / / Vacuum 30 Hg/ ompound Hg/psi Vac. Press. Vac. Press. Vac. Press. 30/0/ /0/ /0/ /0/ /0/ /0/ /0/ /0/ ype 084 Graduations Range Figure Minor Interval Graduatrion Pressure (psi) 0/5 0. 0/ / /00 0 0/50 0 0/ / / / / Vacuum 30 Hg/0 2 2 ompound inches mercury psi in. psi in. psi ypes 080 and 082 Range kg/cm 2 bar kpa Pressure 0/ 0/ 0/00 0/.6 0/.6 0/60 0/2.5 0/2.5 0/250 0/4 0/4 0/400 0/6 0/6 0/600 0/0 0/0 0/000 0/6 0/6 0/600 0/25 0/25 0/2500 0/40 0/40 0/4000 0/60 0/60 0/6000 0/00 0/00 0/0000 0/60 0/60 0/6000 0/250 0/250 0/ /400 0/400 0/ /600 0/600 0/60000 Vacuum /0 /0 00/0 ompound /0/.5 /0/.5 00/0/50 /0/3 /0/3 00/0/300 /0/5 /0/5 00/0/500 /0/9 /0/9 00/0/900 () All standard metric ranges are available with psi dual scales. ype 084 kg/cm 2 bar kpa Pressure 0/ 0/ 0/00 0/2 0/2 0/200 0/3 0/3 0/300 0/4 0/4 0/400 0/7 0/7 0/700 0/ 0/ 0/00 0/4 0/4 0/400 0/20 0/20 0/2000 0/28 0/28 0/2800 0/40 0/40 0/4000 0/70 0/70 0/7000 Vacuum /0 /0 00/0 ompound /0/ /0/ 00/0/00 /0/3 /0/3 00/0/300 /0/6 /0/6 00/0/600 /0/0 /0/0 00/0/000

10 Dimensions Ashcroft est Gauges 0 ase ype 082(*)S Standard 3 Mounting studs threaded equally spaced on E dia. B.. (Back connection only) A B S U Nuts & washers not supplied by Dresser F M Hole in panel G /4 NP or /2 NP D K LL H ase ype 084S B A G /4 NP /4 (6) D Dial Model Size A B D E F G H K M S U LL V W Inches (55) (37) (00) (24) (92) (73) (2) (30) (78) (4) (4) (35) (34) (65) (6) (6) (9) (257) (244) (52) (229) # to (3) (3) (83) (37) (8) (0) (67) () 7 6 *Millimeters shown in ( ).

11 Dimensions Ashcroft est Gauges ase ype 082(*)S (XAZ) ase ype 082(*)S (XAY) A B A B L /4 NP or /2 NP D P H F 3-J dia. holes on E dia. B.. /4 NP or /2 NP G D K W H F ase ype 082(*)S (XY) ase ype 082(*)S (XQY) A B L A B H 3-J dia. holes on E dia. B.. /4 NP or /2 NP G D K H F /4 NP or /2 NP G D F Dial Model Size A B D E F G H J K L M P Inches Max. Min XY 2.28 (48) (86) (29) (4) (37) (4) (94) (29) (2) (67) (24) XAY 2 (48) (87) (24) (4) (37) (4) (94) (20).28 (67) (27) 5 8 (6) 5 8 (6) XAY (94) (89) (62) (4) (78) (4) (3) (20).28 (67) (27) (6) XAZ 2 (29) (65) (29) (24) (4) (94) (46) (7) (43) (6) XQY (62) (67) (2) (22) (4) (94) (40) (22) (6) *Millimeters shown in ( ).

12 Instrument Division Sales and ustomer Service Locations U.S. & International Headquarters Stratford, onnecticut 250 E. Main Street Stratford, el: (203) Fax: (203) U.S. Sales Offices Midwest Region hicago, Illinois 400 W. Lake Street Suite 38 Roselle, IL el: (630) Fax: (630) Southeast Region Mobile, Alabama 605 Bel Air Blvd. Suite 0 Mobile, AL el: (25) Fax: (25) Northeast Region Stratford, onnecticut 250 E. Main Street Stratford, el: (203) Fax: (203) Pacific Region Stratford, onnecticut 250 E. Main Street Stratford, el: (203) Fax: (203) Visit our web site All specifications are subject to change without notice. All sales subject to standard terms and conditions. Dresser Instrument Division, 3/99 4P/04 w/o International Operations Brazil Dresser Industria e omercio Ltda. Rua Senador Vergueiro # Sao aetano do Sul Sao Paulo, Brazil el: Fax: vendas.instrumentos@ dresser.com Brazil (Jacarei) Dresser Industria e omercio Ltda. Divisao Masoneilan Rua Particular Estrada Velha Rio De Janeiro Sao Paulo, KM 0Jacarei, Sao Paulo aixa Postal 67, EP el: Fax: dresserjac@uol.com.br anada Dresser anada, Inc. 235 Meadowpine Blvd. Mississauga, Ontario L5N 6L5 anada el: Fax: Lance_Barette@dresser.com hina Dresser Industries, Inc. Room #2404, apital Mansion No. 6 Xin Yuan Nan Road Beijing, People s Republic of hina el: //2/3/4 Fax: dresser@public3.bta.net.cn France Dresser Europe GmbH Dresser Instrumentation 206 ZA Le Mandinet Rue des ampanules F 7785 Lognes, France el: Fax: europe@wanadoo.fr Germany Dresser Europe GmbH Postfach 20 Max-Planck-Str. D Baesweiler, Germany el: Fax: jbiermans@dresserbae.de Germany Ebro Electronic GmbH Peringerstr 0D Ingolstadt, Germany el: Fax: info@ebro.de Japan Dresser Japan Ltd. Room 88, Shin okyo Building 3- Marunouchi 3-home, hiyoda-ku, okyo, Japan el: Fax: yuichi.yamamoto@ dresserjapan.co.jp Korea Dresser International, S.A Room 207 #205 Kuk Dong Bldg. 60-, 3-KA, hoongmu-ro, hung-ku, Seoul, Korea el: Fax: dkisjlee@chollian.net Mexico Dresser Instruments S.A. De.V. Mexico Operations Henry Ford No. 4 Esq. Foulton Fracc. Industrial San Nicolas lalnepantla, Edo De Mexico el: (52) (52) (52) (52) Fax: (52) mendiet@avantel.net Saudi Arabia Dresser Al Rushaid Valve & Instrument o. (DARVIO) P.O. Box 045 Jubail Industrial ity Saudi Arabia 396 el: Fax: bill_dumasia@darvico.com sam_dastur@darvico.com Singapore Dresser Singapore Instrument Operations Block 004 oa Payoh North #07-5/7 Singapore el: Fax: john.wong@dresser.com.sg United Kingdom Dresser Europe GmbH East Gillibrands, Skelmersdale Lancashire, WN8 9U United Kingdom el: Fax: sales@dresser-instrument.co.uk Venezuela Manufactures Petroleras Venezolanas (M.P.V.) KM 7 arretera A El Mojan alle 8, #5B355 ZONA Ind. Norte Sector anchancha Maracaibo Edo Zulia Venezuela el: Fax: contactenos@mapvensa.com ventasmpv@telcel.net.ve

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