Test Gauges. A Halliburton Company BULLETIN TG-2

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1 est Gauges Halliburton ompany ULLEIN G-2

Features & enefits shcroft est Gauges 2 resser engineers have developed a new generation of test gauges to meet the exacting needs of instrument engineers and quality specialists.

2 Features & enefits shcroft est Gauges 2 resser engineers have developed a new generation of test gauges to meet the exacting needs of instrument engineers and quality specialists. he new shcroft test gauge can be used as a transfer standard for periodically checking the accuracy of pressure instruments or as a laboratory instrument for research and test labs. he wealth of new features make it an excellent test gauge for process applications where high accuracy in pressure measurement is essential. External adjustable dial facilitates compensation for tare or zero adjustment on standard case style ype 082(*)S only. emperature compensated movement that significantly reduces temperature error. onventional test gauge accuracy is adversely affected as the ambient temperature varies from that at which the gauge was calibrated. his inaccuracy can be as much as 0.02%/ F or 2% for a 25 F temperature change. he 4 2 and larger shcroft test gauges include a special bimetallic element which automatically reduces ambient temperature errors to less than 0.005% per degree F. Some manufacturers reduce temperature error by using NiSpan for bourdon tubes. his material is subject to serious corrosion problems in some applications. he shcroft temperature compensated movement allows use of Monel bourdon tubes for corrosion resistance superior to NiSpan while still providing excellent temperature stability. *ourdon tube designation (see page 4). MicroSpan adjustment for ease in span calibration. his device permits precise adjustments to achieve exact span calibration from 0 to 00% of scale. he micrometer screw attached to the slide will vary the span by approximately 2% per 360 rotation. he long life bourdon tube is capable of sustained accuracy, yet is suitable for process applications. he shcroft test gauge uses the shcroft uragauge pressure gauge bourdon tube perhaps the most highly developed bourdon tube in the world. Proven and refined by years of rugged service in demanding process applications around the world, this outstanding pressure element is standard in all 4 2, 6 and 8 2 size shcroft test gauges. Hydraulically staked movement provides improved stability. he movement, with eflon coated gears and bearings, uses a unique hydraulic staking operation to ensure a rigid movement frame that resists shift due to shock and vibration. High and low pressure movement stops are standard to protect the gauge against calibration shifts caused by accidental overpressure, and to limit pointer rotation. Improved dial and pointer results in excellent readability. Larger numerals, additional graduations and a highly polished mirror band ONENS Introduction Standard ase Styles Optional ase Styles ccessories and Optional Features. 6 Product Selection Informtion o Order a Gauge Standard Ranges Gauge ase imensions Standard ase Style ype 082 (*)S FRON VIEW

3 combined with a knife edge pointer with red painted tip to allow precision readability that eliminates parallax error. est gauges are built in a modern manufacturing environment.

omputer set pressure standards give accurate calibration that is traceable to NIS (National Institute of Standard & echnology formerly NS).

25%) full scale accuracy. he standard test gauges are now available from stock. he new standard 4 2, 6 and 8 2 082 gauge line is supplied with solid front case for safety.

3 3 combined with a knife edge pointer with red painted tip to allow precision readability that eliminates parallax error. est gauges are built in a modern manufacturing environment. ssembly, calibration and inspection are performed in a climate controlled manufacturing cell to ensure consistent product quality. omputer set pressure standards give accurate calibration that is traceable to NIS (National Institute of Standard & echnology formerly NS). skilled technician is responsible for building, calibrating and final inspection of each test gauge. he technician s signature attached to the gauge guarantees SME 40., Grade 3 (0.25%) full scale accuracy. he standard test gauges are now available from stock. he new standard 4 2, 6 and gauge line is supplied with solid front case for safety. orrosion resistant black epoxy finish is standard. ial Gear lamp Screw djustment Knob emperature compensator reduces temperature-caused errors to less than 0.005% per F temperature change. djustment Gear High and low pressure movement stops. he MicroSpan adjustment permits precise adjustments to achieve zero error in calibration at zero and 00% of scale. K VIEW (pressure relief back removed)

4 shcroft est Gauges djustable tabs can be set to each cardinal point providing a higher degree of accuracy. SPEIFIIONS YPE 080(*)S YPE 084 YPE 082(*)S ccuracy %/Grade ±0.25/SME 40., Grade 3 0.

St. Welded rass Socket (P) Monel ube and Socket ase Material luminum, Solid Front, with Handle Polished St.

St. Rotary esign 400 Series St. St. Rotary esign eflon (2) S oated earings eflon Precision, St. St. with eflon S S oated earings Micrometer Span djustment Micrometer Span djustment oated earings and Pinion imetallic emp.

4 4 shcroft est Gauges djustable tabs can be set to each cardinal point providing a higher degree of accuracy. SPEIFIIONS YPE 080(*)S YPE 084 YPE 082(*)S ccuracy %/Grade ±0.25/SME 40., Grade 3 0.5/SME 40., Grade /SME 40., Grade 3 ial Size , 6, 8 2 ube and () Phosphor ronze ube, Socket Material (P) Monel ube and Socket (S) 36 St. St. Welded rass Socket (P) Monel ube and Socket ase Material luminum, Solid Front, with Handle Polished St. St. - luminum, Solid Front, lack Epoxy oated Open Front () lack Epoxy oated Movement 400 Series St. St. Rotary esign 400 Series St. St. Rotary esign eflon (2) S oated earings eflon Precision, St. St. with eflon S S oated earings Micrometer Span djustment Micrometer Span djustment oated earings and Pinion imetallic emp. ompensator imetallic emp. ompensator (.005%/per F Max. emp. Error) (.005%/per F Max. emp. Error) Mounting and Stem Mounting NP onnection Stem or Flush Mounting 4 NP Lower Only 4 NP Lower Location 4 Lower or ack (4) Ranges and Vac/400 psi () Phosphor ronze ourdon ube Vac/0,000 psi (P) K Monel Vac/000 psi Vac/0,000 psi (P) K Monel Selection Ring Hinged Steel ayonet am Lock Hinged Steel lack Wrinkle Finish Polished Stainless Steel lack Wrinkle Finish Window Glass Polycarbonate Glass Pointer alanced Friction djustable lack luminum with lack luminum with with Red Knife-Edge ip Red-Painted Knife-Edge ip Red-Painted Knife-Edge ip ial White ackground, Zero djustable luminum, Externally djustable, lack Graduations White ackground, lack Numerals luminum, lack Numerals with Polished Mirror and with Polished Mirror and with Polished Mirror and Weatherproof No Yes No Options See Page 6 See Page 6 See Page 6 *ourdon tube desgnation () For optional polished stainless steel pro- (3) ases supplied with studs for flush tective cover, specify part. # mounting. (2) Registered M of upont o. (4) Optional connection 2 NP

5 hese special case types include all the features of the standard test gauge with the exception of the external adjustable dial.

his case is weatherproof and is black epoxy finished to stand up well under most environmental conditions.

oth case and ring have a black epoxy finish. his case style has no back flange. It is a durable weatherproof case with an epoxy finish that stands up well to most environmental conditions.

5 5 hese special case types include all the features of the standard test gauge with the exception of the external adjustable dial. Optional ype082 ase Styles SE YPE XY his is a solid front aluminum case with a back flange. It has a threaded black polypropylene ring. his case is weatherproof and is black epoxy finished to stand up well under most environmental conditions. It can be stem, surface or flush mounted and is available in 4 2 and 6 dial sizes with lower or back connection. SE YPE XZ his rugged, solid front aluminum case has a threaded aluminum front ring. oth case and ring have a black epoxy finish. his case style has no back flange. It is a durable weatherproof case with an epoxy finish that stands up well to most environmental conditions. It is available with lower or back connection, in 4 2 dial size only. SE YPE XY his is a solid front black phenolic turret case with a threaded black polypropylene ring. It is lightweight, weatherproof and offers a high resistance to corrosion and most environmental conditions. It can be stem, surface or flush mounted and is available with lower or back connection, in 4 2 dial size only. SE YPE XQY his unique design is a solid front black polypropylene, fiberglass reinforced impact resistant case with bayonet ring. It can be stem, surface or flush mounted with lower or back connection, in 6 dial size only.

ccessories shcroft est Gauges 6 HN JK SE Gauge pointer remover and a pointer set, to secure pointer to the

Standard finish is black. Polished stainless steel finish is available for an extra charge.

765 7 4 4-20 x 2 GUGE OOL KI omplete kit for gauge maintenance.

a neat carrying case. Ideal for a gauge maintenance shop.

fluctuations, which make the gauge difficult to read because of rapid pointer movement Such a device reduces

window. Laminated Safety Glass Optional for glass window. Non-Glare Glass Optional for glass window.

6 ccessories shcroft est Gauges 6 HN JK SE Gauge pointer remover and a pointer set, to secure pointer to the shaft. YPE 278M FLUSH MOUNING RING he flush mounting ring is used to flush mount gauge case type XY and XY. Standard finish is black. Polished stainless steel finish is available for an extra charge. Gauge Size Ring O.. iameter hree Screws (Inches) (Inches) (Inches) Size #0-24 x x 2 GUGE OOL KI omplete kit for gauge maintenance. Includes hand jack, set screw driver, five reamers, two pin vise holders, wiggler and tweezer all packed in a neat carrying case. Ideal for a gauge maintenance shop. HROLING EVIES he throttling devices should be used when a pressure gauge is subjected to rapid pressure fluctuations, which make the gauge difficult to read because of rapid pointer movement Such a device reduces pressure impact, slows the speed and range of pointer movement, and OPIONL WINOWS crylic Optional for glass window. Laminated Safety Glass Optional for glass window. Non-Glare Glass Optional for glass window. IP LEE he tip bleed allows trapped air to be removed from the bourdon tube. It is also used for back flushing or cleaning the system. he tip bleed is limited to 4 2, 6 and 8 2 solid front cases with bronze tube systems only up to 400 psi.

7 7 Product Selection shcroft est Gauges SNR SE SYLE YPE 082 onsult SME 40. for guidance in gauge selection WRNING: Pressure gauges should be selected considering media and ambient operating conditions, to prevent misapplication. Improper application can be detrimental to the gauge, causing failure and possibly personal injury or property damage. he information contained in this catalog is offered as a guide to assist in making the proper selection of a test gauge. Pressure Ranges: For process applications, select a gauge with a full scale pressure range of approximately twice the normal operating pressure. he maximum operating pressure should not normally exceed 75% of the full range. For laboratory applications, where cycling is less frequent, the range of the test gauge may be the same as that of the instrument under test. Operating onditions: o ensure long life and accurate readings, pressure gauges should not be exposed to process or ambient temperatures over 50 F. his is especially true of gauges with liquid filled cases due to thermal expansion of the case fill fluid. Long term exposure to temperatures in excess of 50 F may cause discoloration of dials and fill fluids, as well as hardening of elastomeric case seals and possible fill leakage. Soft soldered, silver brazed and welded pressure joints are rated at 250 F maximum, 450 F maximum and 750 F maximum respectively. Plastic gauge cases, including phenolic should not be exposed to temperatures in excess of 250 F. ccuracy of temperature compensated ype 082 gauges will be affected by approximately 0.005% per degree F and accuracy of all other test gauges will be affected by approximately 0.05% per degree F. ases: Six different case styles and three different materials are offered aluminum alloy, fiberglass reinforced polypropylene, and phenolic. wo types are offered, open and solid front. he open front ype 084 case is constructed with the dial between the bourdon tube and the window, with a pressure relief opening between the socket and the case. he solid front cases supplied on all other test gauges provide increased safety with a solid wall between the bourdon tube and the window. he entire rear of the gauge is covered with a stainless steel pressure relief back. Should the ourdon tube fail due to overpressure, corrosion or fatigue, the wall directs pressure buildup through the rear of the case and away from the dial and the window. ourdon ube Pressure Elements: vailable for a wide variety of media applications; materials include phosphor bronze and K-Monel. Movement: ll gauges 4 2 size and larger feature a rotary geared movement, the most efficient and positive method of transmitting mechanical motion. Moving parts are designed and protected to reduce friction and wear. ll movements are ultrasonically cleaned and lubricated to guarantee smooth operationand to resist wear associated with high vibration and/or pulsation. Span, linearity, and zero adjustments are easily made to assure continued accuracy of all shcroft test gauges. ials: luminum dials have highly legible black markings on a white background. Each test gauge dial has a mirror band which eliminates parallax errors when the pointer and its reflection are aligned. External adjustable dial available in standard case style 082(*)S. Pointers: alanced knife-edge tip pointers, supplied with all test gauges, allow precise and easy readings. ll are lightweight to maintain a high standard of accuracy. ype 082 and 084 pointers include a red tip for enhanced readability. Windows: he standard window for ype 080 and 082 test gauges is glass. Non-glare glass is optional. crylic windows, also optional, are more resistant to impact breakage than glass windows. Safety glass, also optional, will not fracture into many pieces as will ordinary glass. Window for ype 084 is polycarbonate. Rings: he ring, which retains the window, is threaded, bayonet (cam) or hinged, depending upon case type. ll ype 082 windows have a gasket to protect the internal mechanism from outside environments.

8 How to Order shcroft est Gauges 8 Select:. ase ype able 4. onnection: Location able : Size able 2. ial Size able 5. Optional ase Selection able 3. ourdon System (*) Ordering ode able 6. Pressure Range: From page 9 ypical Example: P 082(*)S 6 K Monel ack 4 NP XY 0/600 psi able ase Selections ial ase Material Ring Material Mounting an ase ype Size ase Style and Finish Style and Finish onnection Location 082(*)S (standard) 4 2 Solid Front luminum Hinged steel Stem Lower or back 6 lack epoxy lack wrinkle finish Flush ack () 6 lack epoxy lack wrinkle finish Flush ack () (*)S 4 2 Solid Front luminum hreaded aluminum Stem Lower or back XZ (option) lack epoxy lack epoxy 082 (*)S 4 2 Solid Front luminum hreaded reinforced Stem Lower or back XY (option) 6 lack epoxy polypropylene Surface Lower or back lack 4 2, 6 (order 278M Ring) 082(*)S 4 2 Solid Front Phenolic urret hreaded reinforced Stem Lower or back XY (option) lack polypropylene Surface Lower or back lack Flush ack (order 278M Ring) 082(*)S 6 Solid Front Polypropylene ayonet lock type Stem Lower or back XQY (option) (fiberglass reinforced) polypropylene Surface Lower or back lack lack (specify XF) Flush ack (specify XQ) 084(*) 3 Open Front (2) Polished ayonet cam lock Stem Lower stainless steel polished stainless steel 080(*)S 8 2 Solid Front luminum lack Hinged steel Stem Lower or back epoxy with handle lack wrinkle finish (*) ourdon ube designation () ase supplied with studs for flush mounting (2) 084 optional cover specify able ourdon ube Selection ourdon ube Ordering ip Material Range vailable with Socket Material ube ype ode (all joints IG Selection ase welded except ) Size ype NP onnection* Grade Phospor ronze ube rass rass -ube Vac/400 psi 4 2, 6, ip, Silver razed S 36 Stainless Steel 36 Stainless Steel -ube Vac/000 psi P K Monel Monel 400 -ube Vac/500 psi Helical 2000/0, , 6, *Optional connection 2 NP. ype 084 is only available with 4 NP connection.

9 9 Range ables shcroft est Gauges Standard psi Ranges Standard Metric Ranges () ype 082 ype 080 Minor Graduations Range Range 0/ / / / / / / /400 0/ / / / / / / / Vacuum 30 Hg/ Vacuum ompound Hg/psi Vac. Press. Vac. Press. Vac. Press. 30 Hg/0 ompound 30/0/ inches 30/0/ /0/ /0/ /0/ /0/ /0/ /0/ ype 084 Graduations Range Figure Minor Interval Graduatrion Pressure (psi) 0/5 0. 0/ / /00 0 0/50 0 0/ / / / / Vacuum 30 Hg/0 2 2 ompound inches mercury psi in. psi in. psi Figure and ab Intervals Pressure (psi) 0/5 0/ /60 5 0/00 5 0/50 0 0/ / / / / / / / / / / Hg inches mercury psi mercury psi ypes 080 and 082 Range kg/cm 2 bar kpa Pressure 0/ 0/ 0/00 0/.6 0/.6 0/60 0/2.5 0/2.5 0/250 0/4 0/4 0/400 0/6 0/6 0/600 0/0 0/0 0/000 0/6 0/6 0/600 0/25 0/25 0/2500 0/40 0/40 0/4000 0/60 0/60 0/6000 0/00 0/00 0/0000 0/60 0/60 0/6000 0/250 0/250 0/ /400 0/400 0/ /600 0/600 0/60000 Vacuum /0 /0 00/0 ompound /0/.5 /0/.5 00/0/50 /0/3 /0/3 00/0/300 /0/5 /0/5 00/0/500 /0/9 /0/9 00/0/900 () ll standard metric ranges are available with psi dual scales. ype 084 kg/cm 2 bar kpa Pressure 0/ 0/ 0/00 0/2 0/2 0/200 0/3 0/3 0/300 0/4 0/4 0/400 0/7 0/7 0/700 0/ 0/ 0/00 0/4 0/4 0/400 0/20 0/20 0/2000 0/28 0/28 0/2800 0/40 0/40 0/4000 0/70 0/70 0/7000 Vacuum /0 /0 00/0 ompound /0/ /0/ 00/0/00 /0/3 /0/3 00/0/300 /0/6 /0/6 00/0/600 /0/0 /0/0 00/0/000

10 imensions shcroft est Gauges 0 ase ype 082(*)S Standard 3 Mounting studs threaded equally spaced on E dia... (ack connection only) S U Nuts & washers not supplied by resser F M Hole in panel G /4 NP or /2 NP K LL H ase ype 084S ase ype 080(*)S V W S U /4 NP G /4 (6) /4 NP or /2 NP G K ial Model Size E F G H K M S U LL V W Inches (55) (37) (00) (24) (92) (73) (2) (30) (78) (4) (4) (35) (34) (65) (6) (6) (9) (257) (244) (52) (229) # to (3) (3) (257) (73) (2) (30) (52) (34) (6) (6) (48) (83) (22) *Millimeters shown in ( ) (83) (37) (8) (0) (67) () 7 6

11 imensions shcroft est Gauges ase ype 082(*)S (XZ) ase ype 082(*)S (XY) L /4 NP or /2 NP P H F 3-J dia. holes on E dia... /4 NP or /2 NP G K W H F ase ype 082(*)S (XY) ase ype 082(*)S (XQY) L H 3-J dia. holes on E dia... /4 NP or /2 NP G K H F /4 NP or /2 NP G F ial Model Size E F G H J K L M P Inches Max. Min XY 2.28 (48) (86) (29) (4) (37) (4) (94) (29) (2) (67) (24) XY 2 (48) (87) (24) (4) (37) (4) (94) (20).28 (67) (27) 5 8 (6) 5 8 (6) XY (94) (89) (62) (4) (78) (4) (3) (20).28 (67) (27) (6) XZ 2 (29) (65) (29) (24) (4) (94) (46) (7) (43) (6) XQY (62) (67) (2) (22) (4) (94) (40) (22) (6) *Millimeters shown in ( ).

12 Instrument ivision Sales and ustomer Service Locations omestic Headquarters Stratford, onnecticut 250 E. Main Street Stratford, el: (203) Fax: (203) omestic Sales Offices hicago, Illinois 400 W. Lake Street Suite 38 Roselle, IL el: (630) Fax: (630) Hartford, onnecticut 50 East Main Street Meriden, el: (203) Fax: (203) Houston, exas 3838 North Sam Houston Parkway East Suite 20 Houston, X el: (28) Fax: (28) Los ngeles, alifornia 393 Macrthur lvd. Suite 202 Newport each, el: (949) Fax: (949) Mobile, labama 85 South eltline Highway Suite 402, 4th Floor Mobile, L el: (334) Fax: (334) International Headquarters Stratford, onnecticut 250 E. Main Street Stratford, el: (203) Fax: (203) International Operations razil resser Industria e omercio Ltda. ivisao Manometros Willy aixa Postal Sao aetano do Sul Sao Paulo, razil el: Fax: anada resser anada, Inc. 235 Meadowpine lvd. Mississauga, Ontario L5N 6L5 anada el: Fax: hina resser rading Room 2403, 24th Floor II ldg. 9 Jianguo Menwai St. eijing, P.R.. el: Fax: France resser Europe S.. ivision Instrumentation Immeuble Helsinki 74, Rue d rceuil Silic 265, F Rungis, edex France el: Fax: Germany resser Europe S.. Instrument ivision Postfach 20 Max-Planck-Str aesweiler Germany el: Fax: Japan resser Japan Ltd. Room 38, Shin okyo uilding 3- Marunouchi 3-home, hiyoda-ku, okyo, Japan el: /506 Fax: /6673 Korea resser International S.. Korea Office #205 Kuk ong ldg. 60-, 3-K, hoongmu-ro, hungku, Seoul, Korea el: /3 Fax: Mexico resser Instrument ivision Henry Ford No. 4, Esq. Foulton, Fracc Industrial San Nicolas lalneplantla edo de Mexico el: Fax: Saudi rabia resser l Rushaid (RVIO) P.O. ox 045 Jubail Industrial ity Saudi rabia 396 el: Fax: Singapore resser Singapore Pte Ltd. Instrument Operations lock 004 oa Payoh North #07-5/7 Singapore el: Fax: United Kingdom resser U.K. Ltd. Instrument Operation Rufford ourt Hardwick Grange Warrington, heshire England W 4RF el: Fax: Venezuela Manufacturas Petroleras Venezolanas S.. partado Postal 67 Maracaibo, Venezuela el: or 070 Fax: Halliburton ompany Visit our web site ll specifications are subject to change without notice. ll sales subject to standard terms and conditions. resser Instrument ivision, 3/99 20MP 3P4/99

Test Gauges. A Halliburton Company BULLETIN TG-2

Test Gauges. A Halliburton Company BULLETIN TG-2 est auges Halliburton ompany ULLEIN -2 Features & enefits shcroft est auges 2 resser engineers have developed a new generation of test gauges to meet the exacting needs of instrument engineers and quality