66 Series Direct-Operated Regulators and Vacuum Service Equipment

Transcription

1 66 Series Direct-Operated Regulators and Vacuum Service Equipment November W193/IL Figure 1. Exterior of Type 66 or 66Z Regulator Introduction Fisher 66 Series direct-operated pressure-reducing regulators are widely used in burner control, tank blanketing systems, and other applications where precise control of low-pressure industrial gases is needed, while 66 Series direct-operated vacuum service equipment comes in both vacuum regulator and vacuum breaker constructions. These products differ in pressure capabilities and construction (Figures 1 through ). Features Sensitive Response to Pressure Changes Minimum lockup at high as well as low inlet pressures is provided on all regulators by a balancing diaphragm that reduces unbalanced forces acting on valve plug. Seat Protection without Sacrifice in Shutoff Capability Retainer (Figure ) of standard Type 66, 66Z, or 66ZZ valve plug assembly closes against the orifice before assembly can over travel and thus over-compress O-ring. Tank Blanketing Capability Maximum sensitivity and low outlet pressure accuracy make this an ideal regulator for tank blanketing (padding) applications. Accuracy Pitot tube of Type 66, 66Z, or 66ZZ standard cast iron regulator registers body outlet pressure from point of highest velocity, creating a dynamic boost (Figure or 6) that helps provide a more nearly constant downstream pressure and rapid adjustment to small demand changes. Application Flexibility Steel and stainless steel bodies are available for increased resistance to piping stresses or whenever dictated by local codes. External registration is standard or optional depending on construction for wherever a remote control line is required. D111X1

2 Specifications Body Sizes and End Connection Styles Construction Type 66, 66Z, 66ZZ or 66 vacuum regulators or breakers nominal body size, inch (DN) () 3, (, 1) Maximum Allowable Inlet Pressures (1) Emergency Inlet Pressure: Type 66, 66Z, 66ZZ, or 66 Series Vacuum Breakers: psig (1,7 bar) positive pressure 66 Series vacuum regulators: psig or 16.3-inches of mercury (, bar differential) vacuum Maximum Safe Pressure to Avoid Internal Parts Damage: Type 66: 1 psig (,69 bar) Type 66Z: psig (,3 bar) Type 66ZZ: psig (,1 bar) 66 Series Vacuum Regulators or Breakers: no more than 1 psig (,7 bar differential) change from spring setting Maximum Operating Inlet Pressure Recommended for Good Performance: Type 66, 66Z, or 66 Series Vacuum Breakers: psig (,3 bar) positive pressure Type 66ZZ: psig (,1 bar) 66 Series Vacuum Regulator: 6-inches w.c. or.-inch of mercury (1 mbar differential) vacuum Outlet (Control) Pressure Ranges See Tables 1A to 1C end connection styles and ratings (1) Standard Cast Iron Body NPT or CL1FF CL1FF Optional Steel Body NPT (all types), CL1RF (all types), CL1FF, CL3RF CL1RF Maximum Allowable Outlet Pressures (1) Emergency Outlet (Casing) Pressure: Type 66, 66Z, or 66ZZ: psig (, bar) positive pressure 66 Series Vacuum Regulator: 1.7 psi or 9.9-inches of mercury (1,1 bar differential) vacuum 66 Series Vacuum Breakers: psi or 16.3-inches of mercury (, bar differential) vacuum Maximum Safe Pressure to Avoid Internal Parts Damage: Type 66, 66Z, or 66ZZ: 1 psig (,7 bar differential) above outlet pressure setting 66 Series Vacuum Regulator: no more than 1 psig (,7 bar differential) change from spring setting Maximum Operating Pressure Recommended for Good Performance (66 Series Vacuum Regulators or Breakers Only): Vacuum Regulators: 1 psig or.-inches of mercury (,69 bar differential) vacuum Vacuum Breakers: 6-inches w.c. or.-inch of mercury (1 mbar differential) vacuum Typical Flow Capacities and Performance Curves Type 66: See Table, Figure, and Capacity Information section Type 66Z: See Table, Figure 6, and Capacity Information section 66 Series Vacuum Regulators: See Figure 7 and Capacity Information section Types 66ZZ and 66 Series Vacuum Breakers: Consult your local Sales Office Flow and Sizing Coefficients See Tables and 3 Construction Materials Body, Body Plug, and Bottom Flange Plug when Used: Cast Iron (standard), steel, or 316 stainless steel (optional) Spring Case, and Spring Case Extension when Used: Steel or 3 Stainless steel (optional) Disk Plate Assembly Seating Surface when Used: Nitrile (NBR), Fluorocarbon (FKM), or Ethylenepropylene (EPDM) Diaphragm Case, Diaphragm Plates, Bottom Flange, Spring(s), and Bolting: Plated steel Diaphragm Spacer: Zinc-plated steel or 316 stainless steel (optional) Diaphragms, and Valve Plug O-ring and Spring Case Gasket when Used: Nitrile (NBR) (standard), Fluorocarbon (FKM) (hightemperature), Ethylenepropylene (EPDM), or PTFE O-ring and diaphragm protectors Bottom Flange and Stem Gaskets: Composition Diaphragm Case and Closing Cap Gaskets: Neoprene (CR) Pitot Tube when Used: Copper (standard) or 3 stainless steel Sealing Washer: Carbon steel or 316 Stainless steel Standard Type Y6-1 Vent Assembly: Zinc/ Stainless steel 1. The pressure/temperature limits in this Bulletin and any applicable standard or code limitation for valve should not be exceeded. - continued -

3 Specifications (continued) Construction Materials (continued) Snap Ring: Bronze Closing Cap, and Type 66 or 66Z Adjusting Screw and Spring Seats: Zinc Flapper Valve, and Type 66ZZ or 66 Series Vacuum Regulator or Breaker Adjusting Screw, Spring Retainer, and Spring Case Coupling: Brass Orifice, Metal Seat Parts: Brass (standard) or 316 stainless steel NACE Construction Body: Steel Upper and Lower Diaphragm Case, Sealing Diaphragm Plate, Adjusting Screw and Closing Cap: Steel Disk Retainer, Disk Nut, Orifice and Miscellaneous Trim Parts: 316 stainless steel Diaphragm, O-Ring and Common Parts: PTFE, Nitrile (NBR), Ethylenepropylene (EPDM), or Fluorocarbon (FKM) Elastomer Temperature Capabilities (1) Nitrile (NBR) (Standard): - to 1 F (- to C) Fluorocarbon (FKM): to 3 F (-1 to 177 C) Ethylenepropylene (EPDM): - to 7 F (- to 13 C) Pressure Setting Adjustment Adjusting Screw Pressure Registration Type 66, 66Z, or 66ZZ Cast Iron Body: Internal (standard) or external Steel Body: External (standard) or internal 66 Series Vacuum Regulators or Breakers: External Control Line when Used: 3/-inch NPT (standard) Bottom Flange Line when Used: 1/-inch NPT standard with removable plug Spring Case Vent: 3/-inch NPT standard with removable Type Y6-1 vent assembly Approximate Weights -inch (DN ) Body NPT Ends: pounds (,7 kg) Flanged Ends: pounds (, kg) 3-inch (DN ) Body: 1 pounds (, kg) -inch (DN 1) Body: 1 pounds (7,3 kg) Options Special springs, diaphragm plates, and other internal parts required for higher Type 66 outlet pressure ranges than shown in Table 1. Control line connection for cast iron Type 66, 66Z, or 66ZZ. Tapped and plugged bottom flange for cast iron or steel Type 66, 66Z, or 66ZZ. Adjustable travel stops for -inch (DN ) and -inch (DN 1) cast iron Type 66. All-metal seats 1. The pressure/temperature limits in this Bulletin and any applicable standard or code limitation for valve should not be exceeded. Severe Service Capability Fluorocarbon (FKM), Ethylenepropylene (EPDM), and Polytetrafluoroethylene (PTFE) O-rings and stainless steel metal trim parts are available for high temperatures and/or corrosive flowing media. Optional all-metal seats eliminate O-ring seat erosion problems with coke gas or other corrosive applications. Metal valve plug also has knife-edged guides on the valve plug skirts to help prevent particle accumulation with dirty service. Positive Guiding Valve plug coupling on 66 Series vacuum regulators and breakers prevent incorrect seating due to cocking or improper guiding of valve plug assembly. Sour Gas Service Capability Optional materials are available for applications handling sour gases. These constructions comply with the recommendations of NACE International Standards MR17 and MR13. 3

4 Table 1A. Outlet (Control) Pressure Ranges, -inch (DN ) Body construction Type 66 Inches w.c. Unless Otherwise Designated outlet (Control) pressure range mbar Part Number to 11 (1) 1 to 7 (1) B1977 to (1) to 7 (1) 1E611A to to 7 to 1 1 to 17 1 to.7 to 1. psig 1 to psig 1. to 3 psig 3 to psig to 1 1 to 17 to 3 to 3 to 7, to,1 bar,7 to,1 bar,1 to,1 bar,1 to,3 bar 1D97 1D967 1D9771 1D973 1D9973 1D76773 () 1D7673 () 1D96673 () 1N671 (3) control spring information Color Code Purple Stripe Orange Stripe Brown Stripe Red Stripe Black Stripe Orange Stripe Purple Stripe Red Stripe Unpainted Unpainted Black Stripe -inch (DN ) Body Free Length, Inches (mm) 6. (1) 6. (1) 6.1 (1) 7.3 (191) 7. () 7.7 (197) 7.3 (191) 6.9 (1) 6. (1) 6. (19) 6.31 (16) Wire Diameter, Inches (mm).1 (3,76). (,).19 (,77).11 (,).13 (3,3).1 (3,76).16 (,1).7 (,6). (,7).6 (6,66).3 (7,19) Type 66Z -1 to - to 1D97 Brown Stripe 6.1 (1).19 (,77) Type 66ZZ -. to. -,6 to,6 1E99171 Red Stripe.6 (13). (,16) 66 Series vacuum regulators or breakers to - -. to -. - to -6 to - -,7 to - - to psig (,7 bar) minimum differential pressure required with this range.. Heavy head construction required. 3. Extra heavy head construction required. 1J H N171 Blue Stripe Green Stripe Black Stripe.6 (13).6 (13).6 (13).1 (,9).9 (,1).11 (,) Table 1B. Outlet (Control) Pressure Ranges, 3-inch (DN ) Body construction Type 66 Inches w.c. Unless Otherwise Designated outlet (Control) pressure range mbar Part Number to 11 (1) 1 to 7 (1) 1D79973 to (1) to 7 (1) 1D737 to to 7 to 1 1 to 17 1 to.7 to 1. psig 1 to psig 1. to 3 psig 3 to psig to 1 1 to 17 to 3 to 3 to 7, to,1 bar,7 to,1 bar,1 to,1 bar,1 to,3 bar 1D937 1D D973 1D9373 1D D7673 () 1D96673 () 1E73 () 1N671 (3) control spring information Color Code Yellow Stripe White Stripe Brown Stripe Unpainted Orange Stripe White Stripe Green Stripe 3-inch (DN ) Body Unpainted Unpainted White and Red Stripe Brown and Purple Stripe Free Length, Inches (mm) 6. (1) 6. (1) 6.1 (1) 7.1 (11) 7.7 (197) 7. (191) 7. (1) 6. (1) 6. (19) 6.3 (16) 6.3 (16) Wire Diameter, Inches (mm).16 (,1).7 (,6).11 (,).1 (3,1).1 (3,76).16 (3,96).1 (,6). (,7).6 (6,66).36 (7,77).36 (9,) Type 66Z -1 to - to 1D937 Brown Stripe 6.1 (1).11 (,) Type 66ZZ -. to. -,6 to,6 1E99171 Purple Stripe.6 (19).1 (,) 66 Series vacuum regulators or breakers to - - to -6 to - - to psig (,7 bar) minimum differential pressure required with this range.. Heavy head construction required. 3. Extra heavy head construction required. 1J K371 Gray Stripe Pink Stripe.6 (13).6 (13).11 (,9).1 (3,)

5 Table 1C. Outlet (Control) Pressure Ranges, -inch (DN 1) Body construction Type 66 Inches w.c. Unless Otherwise Designated outlet (Control) pressure range mbar Part Number to 11 (1) 1 to 7 (1) 1D77 to (1) to 7 (1) 1D7673 to to 7 to 1 1 to 17 1 to.7 to 1. psig 1 to psig 1. to 3 psig 3 to psig to 1 1 to 17 to 3 to 3 to 7, to,1 bar,7 to,1 bar,1 to,1 bar,1 to,3 bar 1D967 1D937 1D9373 1D9373 1D D77173 () 1D () 1E73 (3) control spring information Color Code Gray Stripe Gray and White Stripe Red Stripe Green Stripe White Stripe Yellow Stripe Light Blue Stripe Pink and Blue Stripe Silver Stripe Pink Stripe -inch (DN 1) Body Free Length, Inches (mm) 7.7 (197) 7.7 (197) 7.3 (191) 7.7 (197) 7. (191) 7.7 (197) 7.1 (19) 7.7 (197) 7.7 (197) 7.3 (191) Wire Diameter, Inches (mm).17 (,3). (,7).11 (,).13 (3,3).16 (3,96).17 (,3).7 (,6).6 (6,66).3 (7,19).331 (,1) Type 66Z -1 to - to 1D967 Red Stripe 7.3 (191).11 (,) Type 66ZZ -. to. -,6 to,6 1E93771 White Stripe 11.6 (1).11 (,) 66 Series vacuum regulators or breakers to - -. to -. - to -6 to 1. to - -,7 to - - to -1 to 1. 1 psig (,7 bar) minimum differential pressure required with this range.. Heavy head construction required. 3. Extra heavy head construction required. 1J E K1171 1J371 Black Stripe White Stripe Yellow Stripe Brown Stripe 11.6 (1) 11.6 (1) 11. (9) 11.6 (9).1 (3,91).11 (,).16 (,1).13 (3,3) Table. Flow Coefficients outlet pressure range, psig (bar).7 to 1. (, to,1) 1 to (,7 to,1) 1. to 3 (,1 to,1) 3 to (,1 to,3) droop, PSIG (bar). (,1).3 (,).3 (,). (,3). (,3).6 (,).6 (,). (,6) 1. (,7) REGULATING C g REGULATING C v WIDE-OPEN C g WIDE-OPEN C v -inch 3-inch -inch -inch 3-inch -inch -inch 3-inch -inch -inch 3-inch -inch C1 (DN ) (DN ) (DN 1) (DN ) (DN ) (DN 1) (DN ) (DN ) (DN 1) (DN ) (DN ) (DN 1) Table 3. IEC Sizing Coefficients BODY SIZE, INCH (DN) X t F d F l ().3 3 () (1).3

6 adjusting screw plug for blocking internal registration tapped boss for connecting external control line valve plug skirt balancing diaphragm W37-1*/IL Detail of external registration construction o-ring retainer pitot tube o-ring W37-1*/IL standard type 66 regulator with internal registration spring retainer control spring spring case extension spring case coupling counter spring W36-1*/IL standard type 66Z regulator with internal registration Figure. Types 66, 66Z, and 66ZZ Construction Details W1-1*/IL standard type 66ZZ regulator with internal registration Available Configurations Constructions come standard with cast iron bodies and pitot tube style internal registration that eliminates the need for control line piping. Steel-body regulators also are available and come standard with a tapped connection boss on the diaphragm case for external registration that requires a separate control line. Vacuum regulators and breakers in this series come standard with a tapped connection boss on the diaphragm case for external registration that requires a separate control line. The vacuum regulators are used to prevent a decrease in vacuum (increase in absolute pressure). A decrease in the controlled vacuum opens the regulator, allowing higher vacuum at the outlet to restore the controlled vacuum to setpoint. The vacuum breakers are used in applications where a vacuum must be limited. An increase in vacuum (decrease in absolute pressure) opens the breaker, allowing atmospheric pressure or lower vacuum to restore the controlled vacuum to setpoint. Types 66 and 66ZZ regulators both use a single control spring, but the Type 66ZZ regulator s spring has a low rate of tension and can be stretched between the adjusting screw and valve plug stem to enable outlet settings slightly below atmospheric pressure and even more sensitive regulation than is available with the Type 66 regulator. The Type 66Z regulator uses an additional spring under the valve plug and disk assembly to counter the control spring effect and balance the weight of the internal parts, thus permitting below-atmospheric settings with a more compact construction than is available with the Type 66ZZ regulator. 6

7 CONTROL SPRING DIAPHRAGM VALVE STEM VALVE SKIRT EXTERNAL CONTROL LINE A6 SEAT RING inlet pressure outlet pressure atmospheric pressure Figure 3. Standard Steel Body Operational Schematic Principle of Operation In the cast iron Type 66 regulator, a pitot tube senses outlet pressure. In a steel Type 66 regulator, an external control line senses outlet pressure. Both pressure-sensing methods register the outlet pressure under the main diaphragm. When increased downstream demand lowers the outlet pressure, the lower pressure under the main diaphragm causes the regulator main spring and valve plug and stem assembly to open the regulator orifice and to supply more gas to the downstream system. When decreased downstream demand raises the outlet pressure, the higher pressure under the main diaphragm opposes the regulator main spring causing the valve plug and stem assembly to close the regulator orifice and to supply less gas to the downstream system. The Types 66Z and 66ZZ regulators are identical to the Type 66 regulator in operation but different in construction. The Type 66Z regulator has a counter spring under the valve plug and disk assembly which counters the main spring force to allow settings below atmospheric pressures. The Type 66ZZ regulator has a longer spring case where the main spring, a low rate tension spring, is stretched between the adjusting screw and the valve plug stem, also providing below atmospheric settings and more sensitive pressure regulation than the Types 66 and 66Z regulators. 7

8 Installation A 66 Series regulator or breaker should be installed horizontally with the diaphragm casings vertical above the body. Other orientations will change the setpoint and outlet pressure range due to the weight of the internal parts. Typical installations are shown in Figures through 1. To obtain the maximum flow capacities in some instances, outlet piping will have to be swaged up above the body sizes. Connection locations and dimensions are both shown in Figure 11. Overpressure Protection 66 Series pressure-reducing regulators, vacuum regulators, and vacuum breakers have different inlet and outlet pressure ratings. Complete downstream overpressure protection is needed whenever the maximum allowable inlet pressure can exceed the outlet pressure rating, and upstream protection for a 66 Series vacuum regulator additionally is needed if there is any chance of a vacuum greater than psi or 16.3-inches of mercury (, bar differential) occurring at the inlet of this kind of regulator. Overpressuring any portion of a regulator, breaker, or associated equipment may cause leakage, part damage, or personal injury due to bursting of pressure-containing parts, explosion of accumulated gas, or implosion due to excessive vacuum. Regulator or breaker operation within ratings does not preclude the possibility of damage from external sources or from debris in the pipeline. A regulator or breaker should be inspected for damage periodically and after any overpressure condition. W317-1/IL W3-1*/IL vacuum breaker DISC RETAINER DISC PLATE ASSEMBLY Capacity Information Table gives Type 66 and Table gives Type 66Z natural gas regulating capacities at selected inlet pressures and outlet pressure settings. Flows are in SCFH at 6 F and 1.7 psia (and in Nm³/h at C and 1,13 bar) of.6 specific gravity natural gas. To determine equivalent capacities for air, propane, butane, or nitrogen, multiply Table or capacity by the following appropriate conversion factor:.77 for air,.6 for propane,. for butane, or.79 for nitrogen. For gases of other specific gravities, multiply the given capacity by.77 and divide by the square root of the appropriate specific gravity. Then, vacuum regulator Figure. 66 Series Vacuum Regulator and Breaker Construction Details if capacity is desired in normal cubic meters per hour (Nm 3 /h) at C and 1,13 bar absolute, multiply SCFH by.6. For service conditions where the pressure drop across the regulator is less than the critical pressure drop, (absolute outlet pressure greater than onehalf the absolute inlet pressure), use the sizing nomographs in Fisher Catalog 1, or the Fisher sizing program. (Use C 1 = 3)

9 Table. Selected Type 66 Regulating Capacities in SCFH (Nm 3 /h) of.6 Specific Gravity Natural Gas (1) Body Size, Inch (DN) () 3 () Spring Range and Part Number, INCHES W.C. (mbar) to ( to 1) 1D97 to (1 to ) 1D967 7 to 1 (17 to 3) 1D to 17 ( to ) 1D973 1 to (3 to 7) 1D9973 to ( to 1) 1D937 to (1 to ) 1D to 1 (17 to 3) 1D973 1 to 17 ( to ) 1D to (3 to 7) 1D93373 Outlet Pressure setting, inches W.C. (mbar). (). (1) 6. (1) 9. () Proportional Band (from SetPoint), INCHES W.C. (mbar) -1/ to 3/ (-1 to ) -3/ to 1-1/ (- to 3).3 psig (, bar) 9 (131) 39 (1) (76,1) D (1). psig (,3 bar) 67 (1) 6 (166) (1) 3 (,) -1-1/ to 1-7/ 1 (3) (-3 to ).7 psig (, bar) (1) 7 (1) 76 () 6 (173) (11) 16 () () INLET PRESSURE, SCFH (Nm 3 /h) 1. psig (,7 bar) 1 (6) 9 (6) 9 (6) 7 (33) 6 (173) 6 (1) - to 3 (6) (- to 7) 1. psig (,1 bar) 93 (9) 11 7 (31) 1 1 (3) 11 1 (97) 1 6 () 9 (1) () 77 (). psig (,1 bar) 91 () 1 (9) 13 (36) 13 (39) 13 3 (36) 1 9 (36) 1 (3) 11 6 (311) (7). (). (1) 6. (1) 9. () -1/ to 3/ (-1 to ) -3/ to 1-1/ (- to 3) 9 (1) 7 (33) 61 (16) D (1) 1 9 (36) 1 9 (36) 1 (3) (1) 1 (3) -1-1/ to 1-7/ (-3 to ) 1 (1) 1 (1) 16 7 (9) 1 9 (36) () 16 () () 1 3 (71) 1 3 (71) 1 () 1 () 1 (31) 77 () - to 3 (6) (- to 7) 6 (7) 6 (7) 3 (6) 3 (6) 6 () 1 () 1 9 (36) 11 6 (311) 9 6 (793) 9 6 (793) 3 () 33 (9) (761) 3 (6) 6 () 19 3 (17) (7) 1. See Capacity Information section for conversion to other gases and/or nomal cubic meters per hour.. Values based on D (droop) or B (boost) 3. psig (,1 bar) () 1 (9) 1 (9) 1 1 () 1 (1) 16 7 (9) 16 1 (31) 1 (1) 1 9 (36) 1 (673) 1 (673) (1) 36 7 (9) (63) (691) 3 (6) to 1 psig (,3 to,69 bar) () 1 3 (76) 1 3 (76) 13 (39) 13 9 (373) 16 (1) 1 () (36) (36) 3 (6) 3 (6) 31 (31) 6 (1) 6 (1) 9 (1313) 6 (1) 6 (1) 6 (1) - continued - 9

10 Table. Selected Type 66 Regulating Capacities in SCFH (Nm 3 /h) of.6 Specific Gravity Natural Gas (1) (continued) Body Size, Inch (DN) (1) Spring Range and Part Number, INCHES W.C. (mbar) to ( to 1) 1D967 to (1 to ) 1D937 7 to 1 (17 to 3) 1D to 17 ( to ) 1D to (3 to 7) 1D93673 Outlet Pressure setting, inches W.C. (mbar). (). (1) 6. (1) 9. () Proportional Band (from SetPoint), INCHES W.C. (mbar) 1/ to 3/ ( 1 to ) 3/ to 1-1/ ( to 3).3 psig (, bar) 1 (1) 1 (1) 11 6 (311). psig (,3 bar) 3 (6) 3 (6) 1 () 1 9 (36) 1-1/ to 1-7/ 1 (3) ( 3 to ) INLET PRESSURE, SCFH (Nm 3 /h).7 psig (, bar) (761) (761) (67) 6 () 1 9 (36) 16 () () 1. psig (,7 bar) (933) 33 (9) 6 (66) 6 () D( ) 1. psig (,1 bar) (137) 1 3 (117) 3 7 (137) (7) to 3 (6) ( to 7). psig (,1 bar) (117) 1 (13) 1 (13) 1 (13) 6 (1) 1 3 (117) (7) 1. See Capacity Information section for conversion to other gases and/or nomal cubic meters per hour.. Values based on D (droop) or B (boost) 3. psig (,1 bar) (11) 1 (13) (1) 6 (179) 61 (166) 61 (166) (1) to 1 psig (,3 to,69 bar) (117) 1 (13) 6 7 (1) 61 (166) 71 (193) 77 (77) 77 (77) Table. Selected Type 66Z Regulating Capacities in SCFH (Nm 3 /h) of.6 Specific Gravity Natural Gas (1) inlet pressure 3-inches w.c. (7 mbar) -inches w.c. (1 mbar) -inches w.c. ( mbar) 1-inches w.c. (3 mbar) 1 psig (,7 bar) psig (,1 bar) 3 psig (,1 bar) psig (,3 bar) -inch (DN ) Body 193 (1,7) 3 (6,) 9 (131) 67 (1) 1 (6) 91 () () () -INCHES W.C. ( mbar) OUTLET pressure setting 3-inch (DN ) Body 37 (1) 16 (13) 9 (1) 1 9 (36) 1 3 (71) 6 (7) 33 (9) See Capacity Information section for conversion to equivalent capacities of other gases and/or normal cubic meters per hour. -inch (DN 1) Body 77 () 9 (1) 1 (1) 3 (6) (13) (13) 1

11 PSIG (,3 bar) 1 outlet pressure (inches w.c.) 6 () -inches w.c. ( mbar) (,) (,11). psig (,3 bar) 6 (,16) (,1) 1 psig (,7 bar) 1 (,7) 1 (,3) 1 (,3) 3 psig (,1 bar) psig (,1 bar) 16 (,3) 1 (,) 1 1 OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas -INCH (DN ) BODY 1 PSIG (,3 bar) outlet pressure (inches w.c.) 6 () -inches w.c. ( mbar) (,11) (,1) 1 (,3). psig (,3 bar) 16 (,3) (,) 1 psig (,7 bar) (,6) psig (,1 bar) (,7) 3 (,6) 3 psig (,1 bar) 36 (,97) 1 1 OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas 3-INCH (DN ) BODY PSIG (,3 bar) 1 outlet pressure (inches w.c.) 6 () -inches w.c. ( mbar) (,1) 16 (,3) (,6). psig (,3 bar) 3 (,6) 1 psig (,7 bar) (1,7) (1,9) psig (,1 bar) 6 (1,) 6 (1,7) 3 psig (,1 bar) 7 (1,93) 1 1 OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas -INCH (DN 1) BODY BE3 BE BE A67/IL note: SEE CAPACITY INFORMATION SECTION FOR CONVERSION TO EQUIVALENT CAPACITIES OF OTHER GASES AND/OR NORMAL CUBIC METERS PER HOUR. EACH CURVE REPRESENTS A DIFFERENT INLET PRESSURE AS MARKED. ALL MEASUREMENTS MADE AT 6-INCHES W.C. (1 mbar) OUTLET PRESSURE SETTING AND TAKEN AT OUTLET END OF REGULATOR IN PIPE SWAGED UP 1 PIPE DIAMETERS FROM REGULATOR OUTLET AS FOLLOWS: -INCH (DN ) BODY: IN -INCHES (, mm) OUTLET PIPE SWAGED UP TO -NCHES (1 mm) 3-INCH (DN ) BODY: IN 3-INCHES (76, mm) OUTLET PIPE SWAGED UP TO -INCHES (3 mm) -INCH (DN 1) BODY: IN -INCHES (1 mm) OUTLET PIPE SWAGED UP TO -INCHES (3 mm) Figure. Typical Performance Curves for Standard Type 66 Regulator with Internal Registration 11

12 outlet pressure (inches w.c.) 3 1 () -inches w.c. (1 mbar) 3-inches w.c. (7 mbar) 1 (,3) (,) 3 (,) (,11) (,13) 6 (,16) -inches w.c. ( mbar) 7 (,19) 1-inches w.c. (3 mbar) (,1) 9 (,) 1 psig (,7 bar) 1 (,7) 1 11 (,3) OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas -INCH (DN ) BODY outlet pressure (inches w.c.) 3 1 () -inches w.c. (1 mbar) 3-inches w.c. (7 mbar) (,) (,11) 6 (,16) (,1) -inches w.c. ( mbar) 1 (,7) 1 (,3) 1 (,3) 16 (,3) 1 (,) 1-inches w.c. (3 mbar) 1 psig (,7 bar) (,) (,9) (,6) 1 6 (,7) OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas 3-INCH (DN ) BODY outlet pressure (inches w.c.) 3 1 () -inches w.c. (1 mbar) 3-inches w.c. (7 mbar) (,11) (,1) 1 (,3) 16 (,3) -inches w.c. ( mbar) (,) (,6) (,7) 3 (,6) 1-inches w.c. (3 mbar) 1 psig (,7 bar) 36 (,97) (1,7) (1,1) 1 (1,9) OUTLET PRESSURE (mbar) flow rate in thousand scfh (Nm 3 /h) of.6 specific gravity natural gas -INCH (dn 1) BODY note: SEE CAPACITY INFORMATION SECTION FOR CONVERSION TO EQUIVALENT CAPACITIES OF OTHER GASES AND/OR NORMAL CUBIC METERS PER HOUR. EACH CURVE REPRESENTS A DIFFERENT INLET PRESSURE AS MARKED. ALL MEASUREMENTS MADE AT -INCHES W.C. ( mbar) OUTLET PRESSURE SETTING AND TAKEN AT OUTLET END OF REGULATOR IN PIPE SWAGED UP 1 PIPE DIAMETERS FROM REGULATOR OUTLET AS FOLLOWS: -INCH (DN ) BODY: IN -INCHES (, mm) OUTLET PIPE SWAGED UP TO -INCHES (1 mm) 3-INCH (DN ) BODY: IN 3-INCHES (76, mm) OUTLET PIPE SWAGED UP TO -INCHES (3 mm) -INCH (DN 1) BODY: IN -INCHES (1 mm) OUTLET PIPE SWAGED UP TO -INCHES (3 mm) BJ91-A BJ911-A BJ913-A A69/IL Figure 6. Typical Performance Curves for Standard Type 66Z Regulator with Internal Registration 1

13 . inlet pressure (inches w.c. vacuum) 1. () -inch (dn ) body 1 (,3) (,6) 3-inch (DN ) body 36 (,97) (1,9) 6 (1,61) 7 (1,93) (,) 96 (,7) -inch (DN 1) body 1 (,9) 1 (3,) 13 (3,) (3,6) inlet pressure (mbar VACUUM) FLOW RATE IN HUNDREDS OF SCFH (Nm 3 /h) OF AIR BJ916-A A71/IL note: Flows are in SCFH at 6 F and 1.7 psia (and in thousands of Nm³/h at C and 1,13 bar) of air. FOR EQUIVALENT FLOWS OF OTHER GASES, DIVIDE BY THE SQUARE ROOT OF THE APPROPRIATE SPECIFIC GRAVITY. THEN, IF CAPACITY IS DESIRED IN NORMAL CUBIC METERS PER HOUR (Nm 3 /h) AT C AND 1,13 bar ABSOLUTE, MULTIPLY SCFH BY.6. EACH CURVE REPRESENTS SETTING POINT OF 1-INCH W.C. (, mbar) VACUUM MADE AT -INCHES W.C. ( mbar) VACUUM OUTLET PRESSURE AND 3 SCFH (, Nm 3 /h) AIR FLOW. Figure 7. Typical 66 Series Vacuum Regulator Capacity Performance Curves fan optional pressureloading line air control valve furnace vacuum regulator set to open at 1.-INCH W.C. (, mbar) VACUUM type 66zz regulator set to open at.-inch w.c. (,6 mbar) VACUUM control lines block valve gas block valve mixer to psig ( to,3 bar) air or inert gas supply pressure filter glove port filters glove port to exhaust header at 9-inches w.c. ( mbar) vacuum AD6 A96-1/IL BJ9-B A9-/IL hood pressure to be kept at.3-inch W.C. (,6 mbar) VACUUM Figure. Type 66Z Regulator Installation in Furnace Mixing System Figure 9. Type 66ZZ Regulator Installation in Hood Control System 66 series vacuum breaker set to open at 1.-inch w.c. (, mbar) VACUUM 66 series vacuum breaker set to open at 1.1-inch w.c. (,7 mbar) VACUUM control lines to psig ( to,3 bar) air or inert gas supply pressure filter glove port filters glove port to exhaust header at 9-inches w.c. ( mbar) vacuum BJ9-B A/IL hood pressure to be kept at 1-INCH W.C. (, mbar) VACUUM Figure Series Vacuum Breaker and Regulator Installation in Hood Control System 13

14 C VENT CONNection E CONTROL LINE CONNection FOR VACUUM REGULATOR G CONTROL LINE CONNection (WHEN USED STANDARD ON VACUUM BREAKER) AD6-F A7-1/IL A/ A BOTTOM FLANGE LINE CONNection (STANDARD ON VACUUM REGULATOR OR BREAKER) nominal body size, inch (dn) () 3 () (1) NPT Cast Iron Body NPT Steel Body a CL1 FF Cast Iron or CL1 RF (1) Steel Body CL3 RF Steel Body c Type 66 or 66Z e Type 66ZZ or 66 Series Vacuum Regulator or Breaker NPT Steel Body g All Others Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Dimension also is same for -inch (DN ) CL1 FF steel body , , Figure 11. Dimensions Ordering Information When ordering, specify: Application 1. Composition and specific gravity of gas (including chemical analysis if possible).. Range of temperatures, flowing inlet pressures (maximum, minimum, nominal), and pressure drops. 3. Desired outlet (control) pressure setting or range.. Range of flow rates (minimum controlled, maximum, normal).. Piping size(s). Construction Refer to the Specifications section on page and to each referenced table; specify the desired selection whenever there is a choice to be made. Always be sure to specify the regulator type number. 1

15 Ordering Guide Body, Body Size, and End Connection Styles (Select One) Cast Iron Body (Select One) -inch NPT** -inch (DN ) CL1 FF** 3-inch (DN ) CL1 FF** -inch (DN 1) CL1 FF** Steel Body (External Pressure Registration Only) -inch NPT** -inch (DN ) CL1 FF** -inch (DN ) CL1 RF** -inch (DN ) CL3 RF** 3-inch (DN ) CL1 RF** -inch (DN 1) CL1 RF** Outlet (Control) Pressure Range 66 Series Pressure Reducing Regulators Type 66 to -inches w.c. ( to 1 mbar)** to -inches w.c. (1 to mbar)** to 11-inches w.c. (1 to 7 mbar)** 7 to 1-inches w.c. (17 to 3 mbar)** to -inches w.c. ( to 7 mbar)** 1 to 17-inches w.c. ( to mbar)** 1 to -inches w.c. (3 to 7 mbar)**.7 to 1. psig ( to 13 mbar)** 1 to psig (69 to 13 mbar)** 1. to 3 psig (13 to 7 mbar)** 3 to psig (7 to 3 mbar) (not available for -inch (DN 1) body)** Regulators Quick Order Guide * * * Standard - Readily Available for Shipment * * Non-Standard - Allow Additional Time for Shipment * Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability. Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction. Type 66Z -1 to -inches w.c. (- to mbar) Type 66ZZ -. to.-inches w.c. (-,6 to,6 mbar) 66 Series Vacuum Regulator or Breakers - to 1.-inches w.c. ( to mbar) (not available for and 3-inch (DN and ) body size) to --inches w.c. ( to - mbar) -. to -.-inches w.c. (-,7 to - mbar) (not available for 3-inch (DN ) body size) - to -6-inches w.c. (-, to -1 mbar) Trim Material (Select One) Brass** 316 Stainless steel** Pressure Registration (Select One) Internal (cast iron standard)** External (required for steel, optional for cast iron)** Replacement Parts Kit (Optional) Yes, send one replacement parts kit to match this order. Specification Worksheet Application: Specific Use Line Size Gas Type and Specific Gravity Gas Temperature Does the Application Require Overpressure Protection? Yes No If yes, which is preferred: Relief Valve Monitor Regulator Shutoff Device Is overpressure protection equipment selection assistance desired? Pressure: Maximum Inlet Pressure (P 1max ) Minimum Inlet Pressure (P 1min ) Downstream Pressure Setting(s) (P ) Maximum Flow (Q max ) Performance Required: Accuracy Requirements? Need for Extremely Fast Response? Other Requirements: 1

16 Industrial Regulators Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas USA Tel: Outside U.S Asia-Pacific Shanghai, China 16 Tel: Europe Bologna, Italy 13 Tel: Middle East and Africa Dubai, United Arab Emirates Tel: Natural Gas Technologies Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas USA Tel: Outside U.S Asia-Pacific Singapore, Singapore 161 Tel: Europe Bologna, Italy 13 Tel: Gallardon, France 3 Tel: +33 () TESCOM Emerson Process Management Tescom Corporation USA - Headquarters Elk River, Minnesota 33- USA Tel: Europe Selmsdorf, Germany 393 Tel: +9 () For further information visit The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser. Emerson Process Management Regulator Technologies, Inc., 1971, ; All Rights Reserved