For Encore 300 Ultra-Hi Dispensers and Encore 300 Dispensers only:

Transcription

1 Safety Procedures AIG Dangerous environment. Highly flammable/explosive fuels and high voltage are present. Failure to observe all safety precautions could result in serious injury or death. Observe all safety precautions as outlined in Gilbarco manuals. Installation Procedures Install a single EMEGE POE CUTOFF control to remove AC power from the site dispensing the equipment. ote: The control is an additional safety feature, and not a substitute for EC/FPA0 circuit breaker requirements. Label the EMEGE POE CUTOFF switch and instruct the owner to keep the area clear of obstacles. Connect an insulated grounding conductor from the dispenser power panel to the site grounding electrode (size per EC). Install power breakers to each circuit leading to the dispensing unit. For Dispensers and Ultra-Hi Dispensers install power breakers to each circuit leading to the also. They must be capable of simultaneously disconnecting hot and neutral conductors. ote: In Canada, switching neutral is contrary to the Canadian electrical code, reference part, rule Only field wiring connections are shown in the junction boxes. Cap all unused wires. Local and ational Electrical Codes may apply. Install conduit per EC for hazardous locations. Potting is required for conduit that passes within any portion of a hazardous vapor area to ensure vapor barrier integrity. See MDE-9 Encore Installation manual for futher potting information. ires - All wires are 4 American ire Gage (AG) copper stranded unless otherwise noted. Dispenser ground-wire is AG (copper stranded). Power loading and distance run may require larger wire size. ire all circuits EC Class, except wiring to speaker (intercom) and call button which must be EC Class. Gilbarco two-wire is EC Class and may share the main power conduit. Consult manufacturer specifications for wire nuts to determine the maximum number of wires and wires sizes that may be used per nut for the nut used. For U.S. 40 installations, wires labeled 'HOT' are to be connected to and wires labeled 'EUTAL' are to be connected to Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to a size sufficient to reach termination without stress or excess. Dress all wires neatly along surfaces so that they do not obstruct access to terminations and devices. -ire Communication iring: For installations with 'new' wiring, use unshielded twisted pair (UTP) data wires. Shielded wire must not be used. iring Spec: wire twisted pair with 0 to twists per foot, stranded annealed copper tinned with AG minimum required for runs up to 000 feet or 4AG minimum for runs up to 600 feet. Do not daisy chain communications wiring. Insulation Spec: PC insulation of type TFF or MT, UL approved gasoline and oil resistant. eference C&M Corporation Part #7 (AG) 0C or equivalent. See MDE-0 Site Preparation Manual requirements where 4 AG may be required. Encore 00 Dispensers For Encore 00 Ultra-Hi Dispensers and Encore 00 Dispensers only: isolation relay boxes are required by EC to allow service of one unit safely without removing power from all dispensing equipment. Gilbarco Isolation ox PA07 is not available for 0/0/40AC units. (Contact local supplier for these Isolation elay oxes.) For Encore 00 Ultra-Hi Dispensers only: For any Master, additional conduits and wiring are required to connect the Satellite. Units with main junction box can coexist with units without junction box. Use portion of wiring from the appropriate sheet to match your installation. ires labeled with a prefix of 'A' signify Side /Front, a prefix of '' signify Side /ear. Simultaneous and Independent operation is defined as: A. Simultaneous - oth Master and Satellite can dispense fuel at the same time.. Independent - Master and Satellite can dispense fuel only one at a time. Satellite pump handle determines which unit can dispense fuel. For Encore 00 Pumps only: For -phase systems, make appropriate connections to AC Hot and eturn service. Motors must rotate counterclockwise. eference Manuals MDE-7 Isolation ox Installation (for Encore 00 Ultra-Hi and Encore 00 Dispenser only) MDE-6 Distribution ox Installation MDE-0 Encore Site Preparation MDE-04 Start-up and Service Manual MDE-9 Encore Installation Electrical ating Includes all options except valance lights and motors AC 60 Hz AC 0 Hz. Use one AMP breaker per dispenser to power electronics and ensure proper lock-out and tag-out. Gilbarco requires valance lights be placed on a separate AMP breaker. Important ote: Sharing conduit to the dispensers with other non-gilbarco devices is contrary to the installation and site preparation manuals and may void warranty. Doing so may result in incorrect/unreliable operation of the unit. Motor Load Table - Full Load AMPS (for Encore 00 Pumps) Domestic (60HZ) /4 H.P. (Dual ated): AC/PH/. AMPS 0 AC/PH/6.4 AMPS International (0HZ) /4 H.P AC/PH/.0 AMPS /4 H.P AC/PH/6. AMPS /4 H.P AC/PH/. AMPS International (0HZ, ot U.L. Listed) /4 H.P. (Dual ated): AC/PH/. AMPS 0 AC/PH/. AMPS Active s (for Encore 00 Dispensers) The Encore MPD Three-Grade... X X X MPD Single-Hose... X X X Dual One-Grade... X Quad Two-Grade... X X lender Six-Hose... X X lender X+... X X X lender X+0... X X Used On Encore 00 Dispensers with and without junction box Encore 00 Self Contained Pumps Encore 00 Ultra-Hi Dispensers with and without junction box Encore Satellites with and without junction box and Legacy Satellite Sheet 4 6 Description Field iring Diagram Encore 00 Sheet of 7 Contents Cover Sheet (safety, notes and specifications) Encore 00 Dispenser Encore 00 Pump Units iring Encore 00 Pump Motor s Encore 00 Ultra-Hi Encore 00 Ultra-Hi Master and Satellite 7 Satellite Signal iring with J-ox (Independent/Simultaneous Operation) ire ut o Crimp Connector ire Color Chart lack rown ed ellow lue iolet hite FE-64 O G U G

2 FIELD MAI ASS AD CALE (M049A00) GD ALAE EAKES alance Light Switch FOM CUSTOME-POIDED ITECOM SSTEM (EC Class ) Junction ox supplied by installing contractor Call Call U U DISPESE EAKES Junction ox supplied by installing contractor 0AC HOT (alance Lights) (4 AG) C- eutral (alance Lights) (4 AG) C- Earth ground (4 AG) C-0 To alance Lights (Customer Provided) EAKE Gilbarco Isolation ox - # M M GD PA07 T- T- T- thru T- thru Main Junction ox HOT (CD Module) A- EUTAL (CD Module) A- EATH GOUD A-0 G/ Electronics Cabinet (CD Module) (efer to Interconnect Chart for Electronics Cabinet wiring details.) HOT (CD Module) A- J40- EUTAL (CD Module) A- J40- EATH GOUD A-0 G/ J40- J40 Call utton Interface Cabling To site ground electrode. EMEGE POE CUTOFF EAKE EAKE LOAD CETE 0/40 AC SIGLE PHASE 0/60 HZ Gilbarco Isolation ox - # PA07 T- T- M GD T- thru M T- thru Gilbarco Isolation ox - # PA07 T- T- M GD T- thru M T- thru /MT /MT /MT ATC ATC HT - HT - H FS - FS - SP - SP - 4 SP - SP - SP / / / / / / G O /MT /MT /MT ATC ATC HT - HT - H FS - FS - SP - SP - 4 SP - SP - SP - PUMP and CID iring Options: ith G-SITE CID CID Two-wire Out CID Two-wire In Pump Two-wire Out Pump Two-wire In CID Pump In CID Pump Out ith Generic CID or Pump Only AG AG AG AG AG 4 AG 4 AG AG AG AG AG AG AG AG G O / / / / CID Two-wire Out 9 CID Two-wire In 9 Pump Two-wire Out / Pump Two-wire In / P4- P4-4 ote: Choose one of these options 40 ATC OPTIO HEATE OPTIO SPAE IES To other dispensers To Distribution To D-ox for ox for G-SITE or Dispensers Generic CID Encore 00 Dispensers with main junction box. ire ut o Crimp Connector ire Color Chart lack rown ed ellow lue iolet hite O G U G Field iring Diagram Encore 00 Dispenser 0/40 AC Sheet of 7 FE-64

3 Electronics Cabinet (CD Module) Junction ox supplied by installing contractor J - J - J - Call Interface Cabling U U J -4 Call Call C- C- 0 AC HOT (alance Lights) eutral (alance Lights) To alance Lights Junction ox supplied by installing contractor C-0 (4 AG) (4 AG) (4 AG) Main Junction ox ires HOT (CD Module) A- J40- J40- G/ A-0 J40- A- EUTAL (CD Module) SP SP SP SP SP SP Spare Spare Spare MT MT Spare 4 SP SP4 See sheet 4 of 7 for single phase motor connection MT MT MT MT PUMP and CID iring Options: ith G-SITE CID CID Two-wire Out CID Two-wire In MAI (M067A00) ote: Choose one of these options P4- P4-4 / / / / 0 Pump Two-wire Out Pump Two-wire In CID Pump In CID Pump Out / / / / 0 ith Generic CID or Pump Only CID Two-wire Out 9 CID Two-wire In 9 Pump Two-wire Out / Pump Two-wire In / 9 9 / / Electronics Cabinet (CD Module) Junction ox supplied by installing contractor J - J - J - Call Interface Cabling U U J -4 Call Call Junction ox supplied by installing contractor C- C- C-0 (4A G) (4A G) (4A G) FOM CUSTOME-POIDED ITECOM SSTEM (EC Class ) alance Light Switch ALAE EAKES ELECTOICS EAKES MOTO EAKE MOTO EAKE MOTO EAKE 0AC HOT (alance Lights) T o a lance Lights eutral (alance Lights) Main Junction ox ires HOT (CD Module) A- J40- J40- G/ A-0 J40- A- EUTAL (CD Module) SP SP SP SP SP SP Spare Spare Spare L Spare 4 SP SP4 See sheet 4 of 6 for three phase motor connections alance Light Switch ALAE EAKES ELECTOICS EAKES L MAI (M067A00) L PUMP and CID iring Options: ith G-SITE CID CID Two-wire Out CID Two-wire In ote: Choose one of these options P4- P4-4 / / / / 0 Pump Two-wire Out Pump Two-wire In CID Pump In CID Pump Out / / / / 0 ith Generic CID or Pump Only CID Two-wire Out 9 CID Two-wire In 9 Pump Two-wire Out / Pump Two-wire In / 9 9 / / ire ut o To D-ox for G-SITE or Generic CID To Distribution ox for Dispensers FOM CUSTOME-POIDED ITECOM SSTEM (EC Class ) MOTO EAKE MOTO EAKE MOTO EAKE To D-ox for G-SITE or Generic CID To Distribution ox for Dispensers Crimp Connector ire Color Chart lack rown ed ellow lue iolet hite O G U G GD 0-0 AC Single Phase To site ground electrode. EMEGE POE CUT OFF LOAD CETE 0/0 AC SIGLE PHASE 0/60 HZ GD 4 4 0/0 AC Three Phase 4 To site ground electrode. EMEGE POE CUT OFF LOAD CETE 0/0 AC SIGLE PHASE 0/60 HZ Field iring Diagram Encore 00 Pump Units iring 0/40/0 AC Sheet of 7 FE-64

4 SIGLE PHASE MOTO COECTIO /0 AC A A A0 9 See ote MAI JUTIO OX - -4 SP- SP- SP- SP-4 SP- SP-6 THEE PHASE MOTO COECTIO 0 AC See ote MAI JUTIO OX ote:, X, and positions refer to the product type. efer to the installation manual for additional information MOTO -LIE MOTO -LIE MOTO -LIE MOTO -LIE MOTO -LIE MOTO -LIE SIGLE PHASE MOTO COECTIO 0/0 AC AC HOT EATH GOUD AC EUTAL AC HOT (or ) EATH GOUD AC EUTAL (or ) AC HOT - EATH GOUD - 6 AC EUTAL See ote MAI JUTIO OX THEE PHASE MOTO COECTIO 0 AC AC HOT (or ) EATH GOUD AC EUTAL (or ) See ote MAI JUTIO OX otes unique to this sheet: * Three Phase Motors must rotate counterclockwise. s made in field. For MOC CID, connect -0 to A-9 and - to A-9. Two-wire data I and OUT from Distribution ox should be connected to -9 and -9 respectively. Field iring Diagram Encore 00 Pump Motor s 0/40/0 AC Sheet 4 of 7 FE-64

5 Main Junction ox Main Junction ox Aux. Junction ox ed hite ed hite Call Interface Cabling lack lack hite To alance Lights C- C- 0AC HOT(alance Lights) (4 AG) eutral (alance Lights) (4 A G) C-0 (4 AG) J40- HOT (CD Module) A- HOT (CD Module) A- M09A00 Cable G M09A00 Cable A- J40- J40- A-0 EUTAL (CD Module) G/ A-0 EUTAL(CD Module) A- LMP- LMP-H A- A- A- A- EUTAL (LAMP) HOT (LAMP) Encore Ultra-Hi Electronics Cabinet P40 /MT /MT G O ATC G ATC ATC O ATC ATC Out ATC In Spare SP SP FS FS TO SAT T (when satellite indicator light is present) SP SP Spare TO P09 TO P604 TO P09 U -4 - EOE ULTA-HI MAI AD CALE ASSEML (M066A00) FS FS PUMP and CID iring Options: ote: Choose one of these options 9 9 ith G-SITE CID CID Two-wire Out CID Two-wire In 9 9 P4- P4-4 / / / / 0 Pump Two-wire Out Pump Two-wire In CID Pump In CID Pump Out / / / / 0 ith Generic CID or Pump Only CID Two-wire Out 9 CID Two-wire In 9 Pump Two-wire Out / Pump Two-wire In / 9 9 / / U TO SAT T (when satellite indicator light is present) TO P09 SP Spare U TO P604 TO P09 U A-4 A- A- SP A-4 A- A- Encore 00 Ultra-Hi Master with Main Junction ox ote: Encore Master ithout Junction ox, see sheet 7 for units with Junction ox. Encore Ultra-Hi Satellite with Main Junction Junction ox supplied by installing contractor U U Call Call 0AC HOT (alance Lights) (4 AG) C- eutral (alance Lights) C- (4 AG) (4 AG) C-0 To alance Lights Junction ox supplied by installing contractor Call Interface Cabling J40- M09A00 Cable HOT (CD Module) A- HOT (CD Module) A- J40- M09A00 Cable A- EUTAL (CD Module) A- EUTAL (CD Module) J40- M09A00 Cable G A-0 G/ A-0 Encore Ultra-Hi Satellite Electronics Cabinet ote: Encore Satellite showing only wiring connections to satellite. iring for a combo is the same. /MT /MT ATC ATC ATC ATC Spare SP SP Spare SP SP FS FS FS FS / / PUMP -IE PUMP -IE / / A-9 A-9 / / -0 / CID -IE - / CID -IE U EOE ULTA-HI MAI AD CALE ASSEML (M066A00) U FO USE ITH IDICATO LIGHT TO PUMP HADLE ISOLATIO OAD TO PUMP HADLE ISOLATIO OAD SP Spare U A-4 A- A- U TO SHUTOFF SP A-4 A- A- FOM CUSTOME POIDED ITECOM SSTEM (EC Class ) GD alance Light Switch ALAE EAKES DISPESE EAKES Gilbarco Isolation ox - # P A07 EAKE T- T- T- thr u T- thr u GD M M ote: For wiring of Satellite indicator light option units, refer to sheets and 6. MAI FIELD Gilbarco Isolation ox - # PA07 ote: Depending upon the model of Ultra-Hi and Satellite, inlet and outlet conduit numbers related to satellites may vary. EAKE T- T- T- thr u T- thr u GD M M To other dispensers SIMULTAEOUS OPEATIO oth Master and Satellite can dispense fuel at the same time. To D-ox for G-SITE or Generic CID To Distribution ox for Dispensers (SIDE ) SEPAATE IES AD FO SIDE, IF USED. (SIDE ) Make these connections to link satellite to master. Otherwise cap any unused wires in electronics cabinet and/or junction box. Encore 00 Ultra-Hi Dispenser with main junction box with Encore Ultra-Hi Satellite with main junction box POE FOM CUSTOME POIDED ITECOM SSTEM (EC Class ) alance Light Switch ire ut Ea rth Groun d Scr ew Terminal Ea rth Groun d o ALAE EAKES EAKE ire Color Chart lack rown ed ellow lue iolet hite O G U G To site ground electrode EMEGE POE CUTOFF LOAD CETE 0/40 AC SIGLE PHASE 0/60 HZ Field iring Diagram Encore 00 Ultra-Hi Dispensers 0/40 AC Sheet of 7 FE-64

6 . EOE MASTE ELECTOICS CAIET - POTIO OF MASTE/COMO OPTIO CD MODULE IIG EOE COMO EOE MASTE/LEGAC - IDEPEDET OPEATIO (TO STAGE ) (MASTE AD DISPESE OE AT A TIME COTOLLED PUMP HADLE) LEGAC ote: Encore Master ithout Junction ox, see sheet 7 for units with Junction ox. EOE MASTE -GA JUTIO OX -GA U-GA FOM EMOTE MASTE SP IES (lack) (ed) (TO MASTE) (ellow) (lack) (ed) M066A00 PUMP HADLE ITEFACE PCA P0 P0. -GA - GA U-GA - GA U-GA A A COTOL SAME FO "" SIDE -GA U-GA -GA TO J 604 MAI DISTIUTIO CALE USE SP - COECT OL HE IDICATO LIGHT IS PESET O IF DISPESES I IDEPEDET FLO. (hite) (lue) TO J EOE MASTE ELECTOICS CAIET - MASTE OPTIO ITH IDICATO LIGHT AD COTOL ASS. (M06A00/M06A0) SIMULTAEOUS AD IDEPEDET OPEATIO SHO ote: Satellite Indicator PCA (M97A00)/Assy M06A009 will not support IDEPEDET operation. (TO EMOTE ) M0467A00 See ote otes:. The lack and lue wires will only be present if the Pump Handle Interface oard PCA (M060A00) is present. If Pump Handle Interface oards M0A00 or M04A00 is used, only the ed and hite wires will be available.. The wiring for the satellite is the same except that the satellite will use M00A00 cable. FO SIMULTAEOUS OPEATIO - LEAE JUMPE/COECTO P ISTALLED P M04A00 J FO IDEPEDET OPEATIO - COECT J O CALE M04A00 TO P O IDICATO PCA M0470A00/ASS M06A0. J P J P M0470A00* IDICATO PCA (SCHEMATIC M046) EOE MASTE/LEGAC - SIMULTAEOUS OPEATIO (TO STAGE ) (MASTE AD DISPESE AT THE SAME TIME). LEGAC JUTIO OX -GA - GA U-GA - GA U-GA A A COTOL TO SAT T OF M04 CALE ote: M0470A00 Satellite indicator must be used in order to function in independent flow. TO SIDE ote: Encore Master ithout Junction ox, see sheet 7 for units with Junction ox. EOE MASTE SAME FO "" SIDE -GA U-GA -GA U-GA -GA -GA TO J 604 MAI POE SUPPL DISTIUTIO US FOM EOE O COMO T USED EUTAL FEED FO A EUTAL FEED FO OUT M04A00 TO SIDE TO P09 HDAULIC ITEFACE PCA TO J604 MAI DISTIUTIO CALE DOO * IIG IS SAME FO PCA M040A00, ASS M06A00 Satellite signal wiring details for Encore Master with Encore Satellite and Encore Master with Legacy Satellite. ire ut o ire Color Chart lack rown ed ellow lue iolet hite O G U G TO SAT T OF M04 CALE TO SIDE ote: Connect SAT T only when the satellite indicator is present. Field iring Diagram Encore 00 Ultra-Hi Dispenser Master and Satellite 0/40 AC Sheet 6 of 7 FE-64

7 . EOE MASTE ITH JUTIO OX TO LEGAC (TO STAGE ) IDEPEDET OPEATIO (MASTE AD DISPESE OE AT A TIME COTOLLED PUMP HADLE) EOE JUTIO OX EOE MASTE/LEGAC ITH JUTIO OX - SIMULTAEOUS OPEATIO (TO STAGE ) LEGAC. EOE MASTE JUTIO OX -GA -GA U-GA SAME FO "" SIDE LEGAC JUTIO OX -GA -GA U-GA SAME FO "" SIDE. -GA - GA U-GA - GA A A COTOL SP TO SAT T OF M04 CALE. -GA - GA U-GA - GA A A COTOL SP TO SAT T OF M04 CALE ote: Connect SAT T only when the satellite indicator is present. U-GA ote: M0470A00 Satellite indicator must be used in Encore units in order to function in independent flow. U-GA EOE MASTE ITHOUT JUTIO OX TO FO LEGAC S ITH TO SIGLE STAGE S - IDEPEDET OPEATIO EOE MASTE EOE MASTE ITH JUTIO OX TO LEGAC ITH TO SIGLE STAGE S - SIMULTAEOUS OPEATIO EOE MASTE JUTIO OX -GA -GA. LEGAC -GA - GA A U-GA SLO FLO SAME FO "" SIDE -GA U-GA -GA U-GA -GA. LEGAC -GA U-GA - GA A SLO FLO -GA U-GA SAME FO "" SIDE SP TO SAT T OF M04 CALE ote: Connect SAT T only when the satellite indicator is present. - GA U-GA A FAST FLO TO SAT T OF M04 CALE - GA U-GA A FAST FLO ote: M0470A00 Satellite indicator must be used in Encore units in order to function in independent flow. otes:. M0470A00 Satellite indicator must be used in Encore units in order to function in independent flow.. In Single-stage valve, only the fast flow valve is present. This unit is not preset capable. TO SIDE ire Color Chart Satellite signal wiring details for Encore Master with Encore Satellite and Encore Master with Legacy Satellite. ire ut o lack rown ed ellow lue iolet hite O G U G Field iring Diagram Satellite Signal with J-ox 0/40 AC Sheet 7 of 7 FE-64