HIGH PRESSURE HYDRAULICS

Transcription

1 HIGH PRESSURE HYDRAULICS Oleodinamica ad alta pressione Hochdruckhydraulik Hydraulique à haute pression 02 EPP-E

2 INDEX Product summary p. 3 EUROPRESS Group p. 4 EUROPRESS hydraulic cylinders specific features p. 6 How to choose a cylinder p. 7 HYDRAULIC CYLINDERS: CGG High tonnage cylinders with safety ring nut, load return p. 10 CGR Low profile cylinders with safety ring nut, load return p. 14 CGS High tonnage cylinders, load return p. 16 CMC Extra flat cylinders, spring return p. 20 CMF Steel and aluminium hollow piston cylinders, spring return p. 22 CMI Multi-purpose cylinders, spring return p. 24 CML Aluminium cylinders, spring return p. 26 CMP Low profile cylinders, spring return p. 28 CMT Pulling cylinders, spring return, in steel and aluminium p. 30 COD Industrial cylinders, double acting p. 32 COF Cylinders with hollow piston, oil return p. 34 COI Multi-purpose cylinders, oil return p. 36 COS High tonnage cylinders, oil return p How to choose a pump p. 42 Components of an hydraulic system p. 44 HYDRAULIC HAND PUMPS AND POWER PACKS: PF Lightweight foot pump p. 53 PL Lightweight hand pumps bar p. 46 PL Lightweight hand pumps bar p. 48 PS Steel hand pumps p. 50 PV Steel hand pumps with large oil delivery p. 51 MC MICRO hydraulic power packs p. 56 MD MIDI hydraulic power packs p. 58 MDW Power packs for torque wrenches p. 60 ME-MM-MP-MS-VM/VE-Accessories MODULAR hydraulic power packs......p. 62 MLP Air-hydraulic pumps p. 53 SPLIT FLOW Synchronous lifting systems p. 74 SYNCHROLIFT Synchronous lifting systems p. 72 VALVES AND ACCESSORIES FOR HYDRAULIC SYSTEMS: G Pressure gauges and gauge blocks p. 76 K Quick couplers p. 77 R Manifolds and fittings p. 79 S Hoses p. 82 VL - VR In-line valves - regulators p. 83 ZOH Hydraulic oil p. 88 HYDRAULIC TOOLS: UA Flange Spreader p. 99 UB Pipe benders p. 109 UD Spreaders p. 100 UE Pullers p. 90 UJ Eurojack head and toe lifting jack p. 98 UL Load cells p. 110 UML Lightweight aluminium jacks p. 94 UMP Universal hydraulic Primus jack p. 96 UMS Steel jacks p. 97 UP Presses p. 108 US Nut cutter p. 101 UT Bolt tensioners p. 105 UW Torque wrenches p. 102 AUTOMOTIVE EQUIPMENT: UGC Mobile folding cranes p. 112 UGJ Trolley jacks p. 113 UGT Hydraulic lifting tables p. 114 UMB Hydraulic bottle jacks p. 115 EUROPRESS SPECIAL PRODUCTS p. 116 USEFUL PAGES p. 118

3 PRODUCT SUMMARY This catalogue covers hydraulic high pressure equipment and components. HYDRAULIC CYLINDERS 9 HYDRAULIC HAND PUMPS AND POWER PACKS VALVES AND ACCESSORIES FOR HYDRAULIC SYSTEMS HYDRAULIC TOOLS 89 AUTOMOTIVE EQUIPMENT 111 EPP SPECIAL PRODUCTS 116 3

4 OUR COMPANY About us THE EUROPRESS GROUP past and present: Our story begins in 1919 with the RAFFAELE RIMASSA company originally founded for trading in high pressure hydraulic products in Europe right up to 1993 when it is taken over by EURO PRESS PACK. Today we manufacture high pressure hidraulic products from 700 to 4000 bar with the trademark EUROPRESS, which has replaced the RARIPRESS trademark following a complete renewal and radically new designs of products, updated thanks the newest technological evolutions, thus improving productivity, quality, safety and reliability. We are a European group, headed by our manufacturing office in Italy and supported by trading companies throughout Italy, Germany and Great Britain. Our business is also supported by a recent agreement with the German Group ROEMHELD, leader in the production of hydraulic clamping and industrial automation EURO PRESS PACK Srl: Based in Carasco, near Genoa, Italy, within easy reach of the international airport and port of Genoa, railway and A12 highway. Here we have a manufacturing area covering more than 6000 sq. m as well as commercial offices, technical and research departments E.P.P ROEMHELD GmbH: Located in Nuremberg, Germany, an important town linking the North with the South, the East with the West of Europe, near an international airport. This Trading Company is in charge of the German Market. Market operating from Norwich, Great Britain, just a few kilometres from the North Sea, within easy reach of an international airport. Since 1996, we have been awarded the Quality System Certificate ISO E.P.P. MAGNUS Ltd: This trading company deals with the United Kingdom 4

5 Why OUR COMPANY We don t outsource: all our products are manufactured in-house for better quality control, costs and services. Our steel does not rust: we are the only manufacturers to provide all our components with the Nitreg ONC treatment against corrosion and wear, as standard practice. The quality of our raw materials is continually controlled: we carry out quality control tests on all our steel before and after the manufacturing process. The quality of our products is exceptional: we carry out double production test - first on components, then on all our finished products. We are flexible: our production is capable of dealing with large or small orders. We are modern: our manufacturing installations are brand new and highly automated.. We are international: our sales offices are present in all the main Markets. We take care of you: packing and branding are carefully studied to obtain the best stocking results; we offer quick and cheap logistical solutions, we have a global distribution web, we offer technical and business training both on our premises and at our customers locations to support your sales, our expert design teams are at your disposal to create new and customised products. 9 Above all: our main objective is to provide high levels of customer care and satisfy your every requirement: that s why you ll discover that we are reliable partners. 5

6 EUROPRESS Hydraulic Cylinders Specific features The manufacturing program of 700 bar components is based on innovative technology and on our longstanding experience in high pressure hydraulics. The ideal choice of materials combined with surfaces treated and protected against corrosion makes EPP products suitable for use in harsh environments. Furthermore, E.P.P. cylinders can withstand off-centred and side load forces up to 8% of their nominal capacity. Most of our models are in compliance with ANSI (American National Standard Institute) B30.1 Standard. Cylinder body The cylinder body, piston and end of stroke nut are in high quality tempered steel and have been treated with a special nitriding process so that these parts have a high wear resistance and are corrosion protected; they have a long outdoor service life even in sea-water and aggressive atmospheres. Wiper The wiper prevents contamination and thus increases the service life of the cylinder. Return spring This spring ensures fast piston retraction irrespective of the cylinder position Seal The compact seal provides good resistance to wear and extrusion. Saddle The saddle is in high tensile and nitrided steel and thus prevents deformation of the piston rod. Quick coupler The quick coupler mounted on all cylinders (except COD cylinders), is fitted with a dust cap NITREG - The Nitreg ONC process is a thermo-chemical treatment applied to steel, that starts with the liquid nitriding phase followed by an oxidation phase, causing a change in the steel s superficial chemical structure. This alteration makes steel exceptionally hard and resistant to corrosion. This resistance is later strengthened by the application of special oil that coats the treated surfaces and makes them immune to corrosion (tests conducted in saline smoked rooms show up to 300 hours of resistance to corrosion according to ASTM B117). The products treated with this process are especially suitable for applications provoking great risks of corrosion and mechanical wear. EUROPRESS products are the only ones in our sector to have been treated in this way for years, we regularly carry out this process in our plants. The black colour chosen by EUROPRESS for all its products is the result of the last phase of this treatment and has become the symbol of our work in the field of quality research. 6

7 EUROPRESS Cylinders How to choose a cylinder Some essential information is necessary to choose the correct cylinder. This information includes: Force Stroke Closed height And some supplementary data such as: In the Useful pages you may find some calculation examples. Required oil volume Operational speed P. 118 There are three main types of cylinders: load return, spring return and oil return Load return, in which the piston is retracted by the weight of the load (or any other external force). The minimum force required to retract the piston is approximately 0,2% of the rated cylinder nominal push value. These cylinders are the most economic solution for an application that does not require quick removal of the cylinder after the load has been lowered. The cylinders of the CGG, CGR, CGS ranges belong to this group. Spring assisted return, in which the piston is retracted by means of an internal compression or tension spring inside the cylinder. These cylinders are proposed whenever it is necessary to remove the cylinder quickly once the load has been lowered. The cylinders of the CMC, CMF, CMI, CML, CMP, CMT ranges belong to this group. Oil Return, (double acting): the piston is retracted hydraulically by pumping oil into the anular chamber of the cylinder. These cylinders are ideal for use in production applications where a fast cycle time is required. When being used in a lifting application, lowering of the load can be controlled by fitting a pilot check valve and one-way flow distributor into the circuit. The return pressure can be set at a lower value when it is only needed to retract the piston. The cylinders of the COF, COI, COS ranges belong to this group. When it is necessary also to exert a pulling force, we recommend cylinders belonging to the COD ranges. These cylinders are supplied complete with the required threads and connections and may also be operated at the maximum working pressure on both sides of the piston. Example: cylinder C # # ### # ### # Cylinder Return type Series Pushing force in t N= Standard P= Plunging (with no end of stroke nut) Stroke in mm F= with base mounting holes T= with mobile integral saddle CMF20N100 Cylinder, spring return with 20 t. force, N version 100 mm stroke. CGG200N250FT Load return cylinder with safety nut, 200 t. force, N version, 250 mm stroke with fixing holes in the base and integral saddle. 7

8 Tensioning of the Rome Auditorium truss with EUROPRESS hydraulic nuts (2001) Building works of the Second Bridge over the Panama Canal where EUROPRESS high pressure hydraulic equipments have been used (2004). 8

9 Hydraulic Cylinders Hydraulic cylinders index Single acting cylinders, load return range CGG p.10 CGR p.14 CGS p.16 Single acting cylinders, spring return range CMC p.20 CMF p.22 CMI p.24 CML p.26 CMP p.28 CMT p.30 Double acting cylinders, oil return range COD p.32 COF p.34 COI p.36 COS p.38 9

10 CGG High Tonnage cylinders with safety ring nut, load return FEATURES These cylinders are particularly suitable for applications in which the load has to be supported for long periods. The lock nut can be screwed down onto the cylinder body to hold the load mechanically. This ensures that operation under load is absolutely safe. CGG cylinders have concentric grooves machined into the end of the rod to improve load grip, models above 30 tonne have lifting eyelets for ease of transport. From 50 tonnes upwards, the cylinders are plunging type and have device which prevents any over-stroke. The rod has a coloured zone which becomes visible 10 mm before the end of the piston stroke. All models can operate with offcentred load up to 8% of their nominal capacity. ACCESSORIES: P. 13 Separate ZTT tilt saddle to help combat possible side loading. OPTIONS: T - Version, cylinder with integrated tilt saddle. F - Version cylinder with base mounting holes for fixing purposes. N - Version, (optional starting from 50 t) cylinders with end of stroke ring nut. This version is in compliance with ANSI B30.1. M - Version, cylinder with spring return. This version is available for N - version cylinders up to 150 tons (i.e., CMG50N100) OPERATIONAL AREAS These cylinders are ideal for use in the Construction Industry, e.g. Bridge repair and construction, foundations and underpinning etc. The anti-corrosion treatment applied to these cylinders during manufacture makes them suitable for use in harsh and aggressive environments. Whenever working space is restricted, CGR low profile cylinders offer a perfect solution. P. 14 For P version cylinders without end of stroke nut, it is very important that the operator is in a position to observe when the coloured zone of the piston appears, indicating the end of the piston stroke. 10

11 CGG High tonnage cylinders with safety ring nut, load return Force: Stroke: Maximum working pressure: t mm 700bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume t*/kn mm cm 3 Closed height Closed height with tilt saddle External Dia. Piston Dia. 30/ CGG30N Tr 65x x M10 / / / CGG50P Tr 95x6 Tr 85x x M12 / CGG50P CGG100P Tr 130x10 Tr 110x x M12 / CGG100P CGG150P CGG150P / CGG150P Tr 160x10 Tr 130x x M12 / CGG150P CGG150P CGG150P CGG200P CGG200P / CGG200P CGG200P150 4 x M Tr 190x10 Tr 165x CGG200P200 / CGG200P CGG200P P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Dimensions mm A A1 D E F F1 H J K K1 U V/Z Weight Kg * nominal value, see kn for the exact force 11

12 CGG High tonnage cylinders with safety ring nut, load return Force: Stroke: Maximum working pressure: t mm 700bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume Closed height Closed height with tilt saddle External Dia. Piston Dia. P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Weight t*/kn mm cm 3 Dimensions mm A A1 D E F F1 H J K K1 U V/Z Kg 250/ / / CGG250P25 CGG250P50 CGG250P100 CGG250P150 CGG250P200 CGG250P250 CGG250P300 CGG300P25 CGG300P50 CGG300P100 CGG300P150 CGG300P200 CGG300P250 CGG300P300 CGG350P25 CGG350P50 CGG350P100 CGG350P150 CGG350P200 CGG350P250 CGG350P Tr 210x10 Tr 175x Tr 230x10 Tr 195x Tr 250x10 Tr 215x x M16 / 20 4 x M16 / 20 4 x M16 / * nominal value, see kn for the exact force 12

13 CGG High tonnage cylinders with safety ring nut, load return Selection chart Pushing force Stroke Oil volume Closed height Closed height with tilt saddle External Dia. Piston Dia. P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Weight t*/kn mm cm 3 Dimensions mm A A1 D E F F1 H J K K1 U V/Z Kg 400/ / CGG400P25 CGG400P50 CGG400P100 CGG400P150 CGG400P200 CGG400P250 CGG400P300 CGG500P25 CGG500P50 CGG500P100 CGG500P150 CGG500P200 CGG500P250 CGG500P Tr 270x10 Tr 235x x M16 / Tr 300x10 Tr 260x x M16 / * nominal value, see kn for the exact force Accessories: ZTT tilt saddles For use with a b j z kg ZTT30 CGG30N ### M5 0,3 ZTT50 CGG50# ### M8 0,9 ZTT100 CGG100# ### M10 1,7 ZTT150 CGG150# ### M10 3,4 ZTT200 CGG200# ### M10 7,0 ZTT250 CGG250# ### M10 9,5 ZTT300 CGG300# ### M10 11,3 ZTT350 CGG350# ### M12 18,0 ZTT400 CGG400# ### M12 20,7 ZTT500 CGG500# ### M12 23,8 coding C#G 30 N ### SERIES G (gravity) SERIES M (spring) Pushing force in tonne N= With end of stroke nut P= With no end of stroke nut (Plunging) Stroke in mm # F= with base mounting holes T= with mobile integral saddle** ** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised. 13

14 CGR Low profile cylinders with safety ring nut, load return FEATURES Pancake lock ring cylinders have an overflow port to limit stroke. The rod on these cylinders has a coloured area which appears 10mm before the maximum stroke has been reached. This version does not conform to ANSI B30.1. These cylinders are particularly suited to applications where the load has to be left in a raised position for long periods. The load can be supported by the safety lock nut, this allows the pressure to be released and the pumps and hoses can be disconnected until it is necessary to lower the load. All cylinders are supplied with integrated tilt saddle and eyelets for ease of transport. OPERATIONAL AREAS STANDARD: Integrated tilt saddle, reducing the effects of possible off-centred loads. CGR cylinders have been designed for use in applications where space is limited and to stand the full load even without a pressure distribution plate below. It is anyhow recommended that pressure plate are placed both under the base and on top of the saddle to distribute the load if the support resistance is not compatible with the pressure shown in the chart. Non compliance with this notice could result in damage to the cylinder and/or the load being lifted. CGR cylinders are ideal for use in the construction and maintenance of bridges, viaducts, building sites and industrial maintenance where working space is limited. The protective nitriding treatment on these cylinders gives excellent resistance to corrosion making them suitable for use in aggressive environments. During the lifting operation the operator must always be in a position to observe when the coloured end of stroke section of the rod appears. 14

15 CGR Low profile cylinders with safety ring nut, load return Force: Stroke: Maximum working pressure: t 50 mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume Cylinder bottom pressure Saddle pressure Closed height External Dia. Piston Dia. Rod Dia. Coupler height Tilt saddle Dia. Rod projection with integrated tilt saddle Tilt saddle angle Weight t*/ kn mm cm 3 MPa MPa Dimensions mm A1 D E F H J K1 Kg 110/ CGR110N Tr 140x / CGR160N Tr 170x / CGR200N Tr 190x / CGR250N Tr 210x / CGR400N Tr 270x / CGR500N Tr 300x / CGR700N Tr 350x / CGR900N Tr 400x * nominal value, see kn for the exact force 15

16 CGS High tonnage cylinders, load return FEATURES CGS cylinders also have concentric grooves machined into the end of the rod to improve load grip, models above 30 tonne have lifting eyelets for ease of transport. From 50 tonnes upwards, the cylinders are plunging type and have device which prevents any over-stroke. The rod has a coloured zone which becomes visible 10 mm before the end of the piston stroke. All models can operate with offcentred load up to 8% of their nominal capacity. OPERATIONAL AREAS P. 19 Extremely solid robust cylinders suitable for use in the civil and marine engineering industry for lifting and lowering heavy loads. The anti corrosive finish makes them particularly suitable for use in harsh environments such as salt water, chemical industry etc. OPTIONS: ACCESSORIES: Separate ZTT tilt saddle to help combat possible side loading. Follow our safety instructions see useful pages P. 120 T - Version, cylinder with integrated tilt saddle. F - Version cylinder with base mounting holes for fixing purposes. N - Version, (optional starting from 50 t) cylinders with end of stroke ring nut. This version is in compliance with ANSI B30.1. Where P version cylinders are being used the operator must always be in a position to observe when the coloured end of stroke section of the rod appears. 16

17 CGS High tonnage cylinders, load return Force: Stroke: Maximum working pressure: t mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume Closed height Closed height with tilt saddle External Dia. Piston Dia. P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Weight t*/ kn mm cm 3 Dimensions mm A A1 D E F F1 H J K K1 U V / Z Kg 5/49,5 10/111 20/198 30/309 50/ / / CGS5N15 CGS5N50 CGS5N80 CGS10N25 CGS10N50 CGS20N25 CGS20N50 CGS20N100 CGS30N25 CGS30N50 CGS30N100 CGS50P50 CGS50P100 CGS50P150 CGS100P50 CGS100P100 CGS100P150 CGS150P25 CGS150P50 CGS150P100 CGS150P150 CGS150P200 CGS150P / x M8 / 8 2 x M10 / 10 2 x M10 / 13 2 x M12 / 15 2 x M12 / 15 4 x M12 / 17 1,0 1,6 2,4 2,8 3,6 3,7 4,7 6,6 5,5 6,7 9,1 11,6 15,8 20,0 24,8 32,0 39,3 36,5 41,8 52,4 62,9 73,4 83,9 * nominal value, see kn for the exact force 17

18 CGS High tonnage cylinders, load return Force: Stroke: Maximum working pressure: t mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume Closed height Closed height with tilt saddle External Dia. Piston Dia. P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Weight t*/ kn mm cm 3 Dimensions mm A A1 D E F F1 H J K K1 U V / Z Kg 200/ / / CGS200P25 CGS200P50 CGS200P100 CGS200P150 CGS200P200 CGS200P250 CGS200P300 CGS250P25 CGS250P50 CGS250P100 CGS250P150 CGS250P200 CGS250P250 CGS250P300 CGS300P25 CGS300P50 CGS300P100 CGS300P150 CGS300P200 CGS300P250 CGS300P x M16 / 20 4 x M16 / 20 4 x M16 / * nominal value, see kn for the exact force 18

19 CGS High tonnage cylinders, load return Selection chart Pushing force Stroke Oil volume Closed height Closed height with tilt saddle External Dia. Piston Dia. P rod version Dia. N rod version Dia. Coupler height Integrated tilt saddle Dia. Projection rod Rod projection with integrated tilt saddle PCD mounting holes Mounting holes Depth Weight t*/ kn mm cm 3 Dimensions mm A A1 D E F F1 H J K K1 U V / Z Kg 350/ / / CGS350P25 CGS350P50 CGS350P100 CGS350P150 CGS350P200 CGS350P250 CGS350P300 CGS400P25 CGS400P50 CGS400P100 CGS400P150 CGS400P200 CGS400P250 CGS400P300 CGS500P25 CGS500P50 CGS500P100 CGS500P150 CGS500P200 CGS500P250 CGS500P x M16 / 20 4 x M16 / 20 4 x M16 / Accessories: ZTT tilt saddles * nominal value, see kn for the exact force coding For use with a b j z Kg ZTT10 CGS10N ### M4 0,1 ZTT20 CGS20N ### M5 0,2 ZTT30 CGS30N ### M5 0,3 ZTT50 CGS50# ### M8 0,9 ZTT100 CGS100# ### M10 1,7 ZTT150 CGS150# ### M10 3,4 ZTT200 CGS200# ### M10 7,0 ZTT250 CGS250# ### M10 9,5 ZTT300 CGS300# ### M10 11,3 ZTT350 CGS350# ### M12 18,0 ZTT400 CGS400# ### M12 20,7 ZTT500 CGS500# ### M12 23,8 CGS 30 N ### SERIES Pushing force in tonne N= With end of stroke nut P= With no end of stroke nut (Plunging) Stroke in mm ** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised. # F= with base mounting holes T= with mobile integral saddle** 19

20 CMC Extra flat cylinders, spring return ACCESSORIES: P. 21 ZTT tilt saddle, reduces the effects of any possible offcentred load. STANDARD: Tilt saddle mounting holes. FEATURES The CMC range of cylinders have grooves machined into the rod end to improve load grip, models over 20 tonne also have two threaded holes in the rod end to facilliatate the fitting of a tilt saddle. All models have two through holes to allow for the cylinder to be bolted down onto a work surface, flat sides also allow them to be used horizontally. s over 5 tonne are fitted with a wiper seal and from 75 tonne onwards they are fitted with a removeable carry handle. The CMC5N6 model is supplied with a K71F coupler (1/4 NPT connection). OPERATIONAL AREAS These extra compact lightweight cylinders are the ideal solution to operate in the narrowest working areas. They are used to precision level machinery, transformers, bridge sections etc. and in the ship building industry can be used to raise engines into position and remove propellers. For lifting machinery from very low positions the UJ claw lifters can also be used, the claw has three different levels. P. 98 Due to the small oil capacity of these cylinders the small PS hand pumpsare recommended to operate these cylinders. P

21 CMC Extra flat cylinders, spring return Force: Stroke: Maximum working pressure: t 6-15 mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume t*/kn mm cm 3 5/49,5 5/49,5 10/111 20/198 30/309 50/496 75/ / / CMC5N6** CMC5N15 CMC10N10 CMC20N10 CMC30N10 CMC50N15 CMC75N15 CMC100N15 CMC150N15 Closed height External Dia. External dimension Piston Dia. Rod Dia. Coupler height Projection rod Distance from rod axis to the external Dia. Distance from the mounting holes to the rod axis Distance between the mounting holes centres Through holes for ISO-4762 screws PCD mounting holes for the tilt saddle Mounting holes for tilt saddle Dimensions mm A D D1 E F H K L M U V W S ,5 22,5 28,5 M , ,5 22,5 28,5 M , M , M , M xM5 4, M xM6 6, M xM6 12, M xM6 14, M xM6 24,5 Weight Kg Accessories: ZTT tilt saddles * nominal value, see kn for the exact force ** CMC5N6 with K71F (1/4 NPT) quick coupler For use with a b j z w Kg ZTT30 CMC30N ,5 44 0,3 ZTT50 CMC50N ,5 65 0,9 ZTT100 CMC75N15 CMC100N ,5 65 1,7 ZTT150 CMC150N ,5 80 3,4 21

22 CMF Steel and aluminium hollow piston cylinders, spring return FEATURES All CMF cylinders are supplied as standard with a smooth hollow bore saddle which screws into the bore of the rod. The body has a metric collar thread and there are base mounting holes to allow for the fitting of accessories. The end of stroke nut has a wiper seal to prevent the penetration of dirt. Cylinders are supplied with anticorrosive treatment, which is very effective to protect the central bore. OPERATIONAL AREAS P. 23 These cylinders are recommended for tensioning, pulley and bush extracting, hot and cold pulling etc. They can also be used in both pull and push operations by inserting either a bar or a cable through the hollow saddle. These cylinders are also supplied with the UE pullers. ACCESSORIES: ZTE threaded saddle, for use with threaded bar and extension screws. OPTIONS: L - Version, cylinders with aluminium body (CMF ###L###) STANDARD: Smooth hollow saddle, prevents any risk of rod deformation. Our technical department is available to design special customised solutions. 22

23 CMF Steel and aluminium hollow piston cylinders, spring return Force: Stroke: Maximum working pressure: t mm 700 bar Steel cylinder selection chart Cylinders with non standard force and stroke can be supplied upon request. Pushing force Stroke Oil volume Closed height External Dia. External Dia. L version Piston Dia. Rod Dia. Coupler height Hollow saddle Dia. Rod projection Rod internal thread Rod thread depth PCD mounting holes Base mounting holes Holes depth Collar thread Collar thread length Through hole Dia. Weight Weight L version t*/kn mm cm 3 Dimensions mm A D E F H J K O P U V / Z W X Y Kg Kg 10/123 20/230 30/334 60/ / CMF10N50 CMF10N80 CMF20N50 CMF20N100 CMF20N160 CMF30N50 CMF30N100 CMF30N150 CMF60N75 CMF60N150 CMF100N / ,5 1 M30x1, ,8 2xM8 / 8 M74x / ,5 2 M40x1, ,6 2xM8 / 10 M100x / ,5 2 M48x1, ,2 2xM10 / 12 M115x / ,5 2 M72x1, ,2 2xM12 / 16 M165x ,5 215/ ,5 4 M102x1, xM12 / 15 M215x ,5 3,8 4,8 7,8 10,7 14,1 10,5 14,5 18,1 28,9 39,9 59,3 2,5 3,1 5,3 7,4 9,5 8, ,6 21,4 28,6 44,6 * nominal value, see kn for the exact force Accessories: ZTE threaded saddles For use with a k j p y o Kg ZTE10 ZTE20 ZTE30 ZTE60 CMF10# ### CMF20# ### CMF30# ### CMF60# ### ,5 47,5 57,5 81, /4" 16 UNF M30x1,5 0,1 1" 8 UNC M40x1,5 0,25 11/4" 7 UNC M48x1,5 0,32 1 5/8" 5,5 UNS M72x1,5 0,85 coding CMF 10 # ### SERIES Pushing force in tonne N= in steel L= in aluminium Stroke in mm 23

24 CMI Multi-purpose cylinders, spring return FEATURES All cylinders have collar threads on the cylinder body and mounting holes in the base. They are supplied with an interchangeable grooved pushing saddle and models above 30 tonne are supplied with a carry handle. A wiper seal is fitted to models above 5 tonne to prevent the penetration of dirt and to extend cylinder life. OPERATIONAL AREAS These cylinders can be operated in any position and are extremely versatile and suitable for different applications, including industrial body shops, steel structural works, presses and special applications. ACCESSORIES: ZTT tilt saddle, reduces the effects of any possible offcentred load. STANDARD: Base mounting holes. Pushing saddle, prevents any risk of rod deformation. The nitride treatment gives these cylinders an excellent resistance to corrosion and makes them particularly suitable to operate in the open air or in aggressive environments. To operate these cylinders the MD power units are particularly suitable. P. 58 Accessories: ZTT tilt saddles For use with a b c j u z w Kg ZTT10 CMI10N ,5 24 0,1 ZTT11 CMI10N### M24x ,1 ZTT31 CMI25N### CMI30N M32x ,3 ZTT51 CMI50N### ,5 45 0,8 ZTT101 CMI100N### ,5 65 1,6 24

25 CMI Multi-purpose cylinders, spring return Force: Stroke: Maximum working pressure: t mm 700 bar Selection chart * nominal value, see kn for the exact force Mounting holes for ZTT10 tilt saddle Pushing force Stroke Oil volume Closed height External Dia. Piston Dia. Rod Dia. Dimensions mm t*/kn mm cm V W 3 A D E F H J K O P U Z X 5/49,5 10/111 25/232 30/309 50/ / CMI5N25 CMI5N50 CMI5N75 CMI5N125 CMI5N175 CMI5N225 CMI10N25 CMI10N50 CMI10N100 CMI10N150 CMI10N200 CMI10N250 CMI10N300 CMI10N350 CMI25N25 CMI25N50 CMI25N100 CMI25N150 CMI25N200 CMI25N250 CMI25N300 CMI25N350 CMI30N210 CMI50N50 CMI50N100 CMI50N150 CMI50N325 CMI100N100 CMI100N Coupler height Saddle Dia. Rod projection Rod internal thread Rod thread depth ,5 2 M16X1, M24x M32X PCD mounting holes Base mounting holes Holes depth M6 Collar thread Thread length M40X1, M8 M60X1, M10 M85X M32x / M M12 M125x M M12 M168x Weight Kg 1,1 1,3 1,5 1,9 2,3 2,7 2,0 2,6 3,5 4,7 5,6 6,5 7,5 8,2 4,6 5,3 7,5 8,8 10,2 11,6 13,0 15,0 18,4 14,2 17,4 20,8 32,6 39,6 46,0 25

26 CML Aluminium cylinders, spring return FEATURES Six models manufactured in a high resistance aluminium alloy complete with a protective treatment, to increase resistance to corrosion. Wiper seals are fitted to prevent the penetration of dirt. All models are supplied with interchangeable grooved pushing saddle and have two lateral threaded holes to enable the mounting of a tilt saddle to reduce the effects of any side loading. They are also fitted with a removable carry handle. OPERATIONAL AREAS P. 27 Because of their extremely low weight and dimensions these cylinders are particularly suitable for use in applications where lightness and ease of handling are paramount. ACCESSORIES: Separate ZTT tilt saddle, reduces the effects of possible off-centred loads. Follow our safety instructions see useful pages P. 120 STANDARD: Pushing saddle, prevents any risk of rod deformation. CML cylinders and lightweight PL pumps make an extremely light and easy to use pump and cylinder set. P

27 CML Aluminium cylinders, spring return Force: Stroke: Maximum working pressure: t mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Stroke Oil volume Closed height External Dia. Piston Dia. Rod Dia. Coupler height Saddle Dia. Rod projection PCD mounting holes for the tilt saddle Tilting saddle base mounting holes Weight t*/kn mm cm 3 Dimensions mm A D E F H J K W S Kg CML50N ,0 50/ CML50N x M5 8, CML50N ,3 100/ CML100N100 CML100N x M6 18,8 21,4 * nominal value, see kn for the exact force Accessories: ZTT tilt saddles For use with a b c j u z w Kg ZTT51 CML50N ### ,5 45 0,8 ZTT101 CML100N ### ,5 65 1,6 27

28 CMP Low profile cylinders, spring return FEATURES Low closed height compared to stroke. CMP cylinders have the longest stroke in the spring return pad jack range. All cylinders have a grooved rod top for improved load grip and there are two threaded holes for mounting a tilt saddle. This is recommended where there is a danger of sideloading. Wiper seals are fitted to prevent the penetration of dirt. Base mounting holes are also available as an optional extra. OPERATIONAL AREAS P. 29 The small dimensions and the complete treatment against corrosion makes these cylinders ideal for all lifting, levelling, support and pressing operations in restricted working areas and/or tough environments. General maintenance work, industrial assembly and construction are among the most common applications for this type of cylinder. ACCESSORIES: Separate ZTT tilt saddle, reduces the effects of possible off-centred loads OPTIONS: F - Version cylinder with base mounting holes for fixing purposes. Follow our safety instructions see useful pages P. 120 STANDARD: Tilt saddle mounting holes. 28

29 CMP Low profile cylinders, spring return Force: t Stroke: mm Maximum working pressure: 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing stroke Stroke Oil volume Closed height External Dia. Piston Dia. Rod Dia. Coupler height Rod projection PCD mounting holes Base mounting holes Holes depth PCD mounting holes for the tilt saddle Tilting saddle mounting holes Weight t*/kn mm cm 3 Dimensions mm V A D E F H K U Z W S Kg 10/ CMP10N25 CMP10N x M x M5 6 2,5 3,2 20/ CMP20N25 CMP20N x M x M5 10 3,4 4,2 30/ CMP30N25 CMP30N x M x M5 13 5,0 6,1 50/ CMP50N25 CMP50N x M x M6 15 7,6 9,1 100/ CMP100N25 CMP100N x M x M ,6 20,5 Accessories: ZTT tilt saddles * nominal value, see kn for the exact force coding For use with a b j z w Kg ZTT10 CMP10N ## ,5 24 0,1 ZTT20 CMP20N ## ,5 34 0,2 ZTT30 CMP30N ## ,5 44 0,3 ZTT50 CMP50N ## ,5 65 0,9 ZTT100 CMP100N ## ,5 65 1,7 CMP 10 N ## # SERIES Pushing force in tonne N= Standard Stroke in mm F= with base mounting holes 29

30 CMT Pulling cylinders, spring return, in steel and aluminium FEATURES Range in steel Have a thread on the body, on the rod and in the base to mount the proper accessories. The internal and external nitriding treatment gives them a good resistance to wear and corrosion. Range in aluminium Manufactured completely in aluminium (apart from the rod and eye-lets) these cylinders have been given an anodizing treatment to protect them against corrosion. They have a bellow to protect the rod and from 30 tonne models carrying handles. OPERATIONAL AREAS Range in steel Used in assembling, building and in laboratories to test the resistance of materials. ACCESSORIES: ZAS Set of eyelets for series N cylinders Range in aluminium These are used in shipbuilding and in steel structural works to pull together plates, or prefabricated parts which have to be welded together. These cylinders can be used with the PL lightweight hand pumps with which they make a handy hydraulic set. P. 46 Accessories: ZAS eyelets set for cylinders Closed height Extended height Dimensions mm A B a b c d q CMT2N127 ZAS M 35x1,5 CMT5N140 CMT10N150 ZAS5 ZAS M 56x

31 CMT Pulling cylinders, spring return, in steel and aluminium Force: 2-60 t Stroke: mm Maximum working pressure: 700 bar Steel cylinders selection chart Cylinders with non standard force and stroke can be supplied upon request. Pulling force Stroke Oil volume Closed height Extended height External Dia. Piston Dia. Rod Dia. Coupler distance Rod projection Rod thread Saddle thread Saddle thread length Internal base thread Internal base thread length Body thread Thread length Weight t*/kn mm cm 3 Dimensions mm A B D E F H K M O P V Z W / X Kg 2 / 22, CMT2N M18 x 1,5 3/4" NPT 18 3/4" NPT 20 M40x1,5 / 20 2,9 5 / CMT5N M30 x 2 11/4" NPT 22 11/4" NPT 24 M60x1,5 / 26 4,9 10 / CMT10N M30 x 2-30 M30 x 2 25 M80x2 / 20 8,0 Steel cylinders selection chart Pulling force Stroke Oil volume t*/kn mm cm 3 10 / / / CMT10L150 CMT30L150 CMT60L150 Closed height Extended height External Dia. Piston Dia. Rod Dia. Eyelet width Slit width Eyelet thickness Eyelet top thickness Slit length Dimensions mm A B D E F D1 E1 F1 K1 P1 Weight Kg , , ,8 coding * nominal value, see kn for the exact force CMT 10 N ### SERIES Pushing force in tonne N= in steel L= in aluminium Stroke in mm 31

32 COD Industrial cylinders, double acting FEATURES All COD cylinders have a thread on the body, in the rod and in the base which makes them very versatile. A complete range of accessories are available for use with various applications. The guide and end of stroke nut has a wiper to prevent the ingress of dirt and to improve the working life of the cylinder. OPERATIONAL AREAS These cylinders are used in industrial applications where a large number of cycles are required. Used in blocking operations, in laboratories for tests needing push and pull forces. P. 33 The nitride anti-corrosive treatment makes them suitable for use in harsh environments and in the open air. ACCESSORIES: ZAE Clevis eyes To be mounted on the rod or in the base. ZAF Flange To be mounted on the machined ends of the body. ZAP Plate To be mounted on the machined ends of the body as alternative to the flange. ZAA Nut To block either flange or plate. Due to their unusual mounting, these cylinders are supplied without the female K73F half-couplers which can be ordered separately if required. P

33 COD Industrial cylinders, double acting Force: Stroke: Maximum working pressure: 5-25 t mm 700 bar Selection chart Cylinders with non standard force and stroke can be supplied upon request. Pushing force Pulling force Stroke Oil volume Push Oil volume Pull Closed height External Dia. Piston Dia. t*/ kn t*/ kn mm cm 3 cm 3 Dimensions mm A A1 A D E F H K O P T V Z W X Kg COD5N ,1 5/49,5 3/27, COD5N M M35 13 M42 9 2,8 x1,5 x1,5 x1, COD5N , COD10N ,6 10/97 6/ COD10N , M M42 15 M COD10N x1,5 x1,5 x2 5, COD10N ,3 15/137 8/ COD15N , M M56 27 M COD15N x2 x2 x2 13,9 25/232 12/ COD25N , M M70 30 M COD25N x1,5 x2 x2 19,4 Rod Dia. Couplers distance Rod projection Rod thread Rod thread length Collar length Internal base thread Internal base thread depth Collar thread Collar thread length Weight Accessories: ZAE - ZAF - ZAP - ZAA * nominal value, see kn for the exact force ZAE ZAP ZAF ZAA a b c d e f h m q Kg ZAE M18x1,5 M35x1,5 0,3 ZAE M22x1,5 M42x1,5 0,6 ZAE M30x2 M56x2 1,2 ZAE M42x1,5 M70x2 2,0 ZAF , ,8 ZAF ,5 ZAF ,4 ZAF ,0 ZAP , ,4 ZAP , ,1 ZAP ,6 ZAP , ,1 ZAA M42x1,5 0,1 ZAA M56x2 0,3 ZAA M70x2 0,6 ZAA M85x2 0,8 33

34 COF Cylinders with hollow piston, oil return FEATURES All COF cylinders are supplied with a smooth hollow saddle and have a centre hole, thread on the body, in the rod and in the base to mount them easily and enable them to be used with accessories. A safety valve connected to the retract chamber prevents any overpressure. The end of stroke nut has a wiper to prevent the ingress of dirt. The anti-corrosive nitride treatment makes these cylinders suitable for use in harsh environments and in the open air. OPERATIONAL AREAS ACCESSORIES: ZTE threaded saddle, enables the mounting of threaded bars. P. 35 STANDARD: Smooth hollow saddle, avoids any risk of rod deformation. Cylinders in aluminium or with non standard strokes or centre holes can be supplied on request. The through hole makes them particularly suitable for tensioning, mounting and extracting of pulleys, bushings and heat exchanger pipes. They can be used in push and pull operations by putting a bar or a cable attached to the saddle. Follow our safety instructions see useful pages P. 120 The PL262, PL264 e PL268 hand pumps which have a 4 way valve can be used to operate oil return cylinders. P

35 COF Cylinders with hollow piston, oil return Force: Stroke: Maximum working pressure: t mm 700 bar Selection chart Cylinders with non standard force and stroke can be supplied upon request. Pushing force Pulling force Stroke Pushing oil volume Pulling oil volume t*/ kn t*/ kn mm cm 3 cm 3 30/334 18/176 60/590 31/ /947 58/ / / / / Closed height External Dia. Piston Dia. Rod Dia. Couplers height Hollow saddle Dia. Rod projection Rod internal thread Rod thread depth PCD mounting holes Base mounting holes Holes depth Dimensions mm V A A1 A D E F H H1 J K O P U Z W X Y COF30N100 COF30N150 COF30N250 COF60N75 COF60N100 COF60N150 COF60N250 COF100N75 COF100N150 COF100N250 COF150N200 COF200N ,5 2 M xM10 M x1,5 12 x ,5 2 M xM10 M x1,5 16 x , ,5 4 M xM12 M , x1,5 15 x ,5 4 M112x , ,5 5 M135x Collar thread Collar thread length Through hole Dia. Weight Kg Accessories: ZTE thread saddles * nominal value, see kn for the exact force For use with a k j p y o Kg ZTE30 COF30N ### , /4-7 UNC M48x1,5 0,32 ZTE60 COF60N ### , /8-5,5 UNS M72x1,5 0,85 35

36 COI Multipurpose cylinders, oil return FEATURES These cylinders have: collar thread, internal rod thread and base mounting holes. They are supplied with interchangeable grooved saddle and models over 30 tonne have eyelets for transport. A safety valve connected to the retract chamber avoids any overpressure. The guide nut has a wiper ring to prevent the ingress of dirt and to extend the working life of the cylinder. ACCESSORIES: P. 37 Separate ZTT tilt saddle, reduces the effects of possible off-centred loads. STANDARD: Base mounting holes. Pushing saddle, prevents any risk of rod deformation. OPERATIONAL AREAS Highly versatile and heavy duty cylinders designed to be used in industrial applications with a high number of working cycles. They are also used in pushing of underpass construction, in piling operations and because of their collar thread they can be used in presses. In case of occasional operation the cylinders of the COS range could be a more economical solution. P. 38 The modular power packs with 4 way valves are particularly suitable to operate these cylinders. P

37 COI Multipurpose cylinders, oil return Force: t Stroke: mm Maximum working pressure: 700 bar Selection chart Cylinders with non standard force and stroke can be supplied upon request. Pushing force Pulling force Stroke Pushing oil volume Pulling oil volume Closed height External Dia. Piston Dia. Rod Dia. Coupler height Coupler distance Saddle Dia. Rod projection Rod internal thread Rod thread depth PCD mounting holes Base mounting holes Holes depth Collar thread Thread length Weight t*/ kn t*/ kn mm cm 3 cm 3 Dimensions mm A A1 A D E F H H1 J K O P U V Z W X Kg 10/111 30/309 50/ / / / /2908 5/55 10/111 15/144 38/379 62/616 76/748 94/ / / / / COI10N150 COI10N250 COI30N150 COI30N250 COI50N150 COI50N325 COI100N150 COI100N300 COI150N150 COI150N300 COI200N150 COI200N300 COI300N150 COI300N300 COI400N150 COI400N250 COI500N150 COI500N M24x M32x M M M M M M M x M x M x M x M x M x M x M x M x M20 40 M60x1,5 20 M100x2 30 M125x2 31 M168x2 50 M215x4 56 M255x4 60 M305x4 74 M355x4 84 M395x ,2 6,8 15,5 20,5 26,5 41, Accessories: ZTT tilt saddles * nominal value, see kn for the exact force For use with a b c j u z w Kg ZTT11 COI10N ### M24x ,1 ZTT31 COI30N ### M32x ,3 ZTT51 COI50N ### ,5 45 0,8 ZTT101 COI100N ### ,5 65 1,6 ZTT151 COI150N ### ,5 80 3,2 ZTT201 COI200N ### , ,5 ZTT301 COI300N ### , ,0 ZTT401 COI400N ### , ,2 ZTT501 COI500N ### , ,2 37

38 COS High tonnage cylinders, oil return FEATURES Solidly designed, the rod end has concentric grooves to improve load grip. s above 30 tonne have lifting eyes, all models have anticorrosive nitride treatment making them suitable for use in harsh environments. A safety valve connected to the return chamber prevents any overpressure. The end of stroke nut has a wiper to prevent the ingress of dirt. They can operate with off-centred loads up to 8% of their nominal capacity. ACCESSORIES: P. 41 Separate ZTT tilt saddle to help combat possible side loading. OPZIONI: T - Version, cylinder with integrated tilt saddle. F - Version cylinder with base mounting holes for fixing purposes. OPERATIONAL AREAS Extremely solid hydraulic cylinders highly recommended for lifting, holding and lowering operations. Ideally suited for use in civil and marine engineering applications and also in the construction industry. Where repetitive working cycles are needed or for use in presses, we recommend cylinders from the COI range. P. 36 To ensure positive load holding we recommend installing the VRP pilot check valve between the pump and cylinder. P

39 COS High tonnage cylinders, oil return Force: Stroke: Maximum working pressure: t mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Pulling force Stroke Pushing oil volume Pulling oil volume Closed height Closed height with integrated tilt saddle External Dia. Piston Dia: Rod Dia. Coupler height Coupler distance Integrated tilt saddle Dia. Rod projection Rod projection with integrated tilt saddle PCD mounting holes Base mounting holes Holes depth Weight t*/kn t*/kn mm cm 3 cm 3 Dimensions mm V A A1 D E F H H1 J K K1 U Z Kg 50/ / / / /144 38/379 62/616 76/ COS50N50 COS50N100 COS50N150 COS100N50 COS100N100 COS100N150 COS100N200 COS150N25 COS150N50 COS150N100 COS150N150 COS150N200 COS150N250 COS200N25 COS200N50 COS200N100 COS200N150 COS200N200 COS200N250 COS200N x M x M x M x M * nominal value, see kn for the exact force 39

40 COS High tonnage cylinders, oil return Force: Stroke: Maximum working pressure: t mm 700 bar Cylinders with non standard force and stroke can be supplied upon request. Selection chart Pushing force Pulling force Stroke Pushing oil volume Pulling oil volume Closed height Closed height with integrated tilt saddle External Dia. Piston Dia: Rod Dia. Coupler height Coupler distance Integrated tilt saddle Dia. Rod projection Rod projection with integrated tilt saddle PCD mounting holes Base mounting holes Holes depth Weight t*/kn t*/kn mm cm 3 cm 3 250/ / /835 94/ / / COS250N25 COS250N50 COS250N100 COS250N150 COS250N200 COS250N250 COS250N300 COS300N25 COS300N50 COS300N100 COS300N150 COS300N200 COS300N250 COS300N300 COS350N25 COS350N50 COS350N100 COS350N150 COS350N200 COS350N250 COS350N300 Dimensions mm V A A1 D E F H H1 J K K1 U Z x M x M x M16 20 Kg * nominal value, see kn for the exact force 40

41 COS High tonnage cylinders, oil return Selection chart Pushing force Pulling force Stroke Pushing oil volume Pulling oil volume Closed height Closed height with integrated tilt saddle External Dia. Dimensions mm t*/kn t*/kn mm cm 3 cm 3 V Kg A A1 D E F H H1 J K K1 U Z 400/ / / / COS400N25 COS400N50 COS400N100 COS400N150 COS400N200 COS400N250 COS400N300 COS500N25 COS500N50 COS500N100 COS500N150 COS500N200 COS500N250 COS500N300 Piston Dia: Rod Dia. Coupler height Coupler distance Integrated tilt saddle Dia. Rod projection arod projection with integrated tilt saddle PCD mounting holes Base mounting holes Holes depth 4 x M x M16 20 Weight * nominal value, see kn for the exact force Accessories: ZTT tilt saddles For use with a b j z Kg ZTT50 COS50N ### M8 0,9 ZTT100 COS100N ### M10 1,7 ZTT150 COS150N ### M10 3,4 ZTT200 COS200N ### M10 7,0 ZTT250 COS250N ### M10 9,5 ZTT300 COS300N ### M10 11,3 ZTT350 COS350N ### M12 18,0 ZTT400 COS400N ### M12 20,7 ZTT500 COS500N ### M12 23,8 coding COS 50 N ### # SERIES Pushing force in tonne N= Standard Stroke in mm F= with base mounting holes T= with mobile integral saddle** ** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised. 41

42 EUROPRESS Pumps How to choose a pump Some essential information is necessary to choose the correct pump. This information is: Reservoir capacity Cylinder plunger speed Pump choice based on its tank capacity After having selected the most suitable cylinder and determined the oil volume required for the stroke, it is now necessary to choose the most suitable pump based upon the required oil volume. This volume can be defined by 1.1 multiplication of the oil volume required for the selected cylinder(s). In the case of double acting cylinders the retraction oil volume shall be subtracted from the volume of oil required to extend the cylinder. Finally, the quantity of oil needed to fill the flexible hoses, i.e. 32 cm3 per meter length, needs to be taken into account. The following tables will permit an easy choice. The coloured zones represent the maximum utilisation limits for each pump type. Single acting cylinders Stroke mm Force in tons PF120 PS100 PS110 PL130 PL140 Double acting cylinders Stroke mm PL131 PL141 PS101 PS111 PL132 PL142 PL162 PL164 PL168 PV1810 PV1820 Force in tons PL262 PL264 PL268 PV2810 PV

43 EUROPRESS Pumps Pump selection based on cylinder speed Hand pumps The data in the following graphs refer to the piston stroke in mm for each pump handle stroke. Pumps type PS100 PL130 PF120 PS101 PL13# PS110 PS140 PS111 PL14# PL16# PV18# Pressure stage Single stage Single stage Single stage Single stage Force in tons ,4 0,6 0,4 0,3 0,2 0, ,1 1,4 0,8 0,7 0,5 0,3 0,3 0, ,3 1,4 0,8 0,7 0,5 0,3 0,3 0, ,8 2,1 1,2 1,0 0,8 0,5 0,4 0,3 0, ,6 6,5 3,6 3,1 2,3 1, ,4 0,6 0,4 0,3 0,2 0, ,6 6,5 3,6 3,1 2,3 1,5 1,2 0, ,3 1,4 0,8 0,7 0,5 0,3 0,3 0, ,4 8,6 4,8 4,1 3,1 1,9 1,6 1, ,1 1,4 0,8 0,7 0,5 0,3 0,3 0, ,3 20,1 11,3 9,6 7,2 4,5 3,8 2,4 1, ,2 1,9 1,1 0,9 0,7 0,4 0,4 0,2 0, ,8 78,6 44,2 37,7 28,3 17,6 14,8 9,4 6,2 4,4 3,6 6,8 3,0 1,7 1,4 1,1 0,7 0,6 0,4 0,2 0,2 0,1 Manual and foot pumps Modular electric pumps Motor driven pumps The data in the following chart refer to the piston speed in mm per second. Pumps type MD MD#H A B C D H E F G L T V Pressure stage Single stage Single stage 1 2 Single stage Force in tons ,5 22,0 12,4 10,5 7,9 4,9 4,2 2,6 1,7 1,2 1,0 0,8 0,7 0,6 0,5 9,4 4,2 2,4 2,0 1,5 0,9 0,8 0,5 0,3 0,2 0,2 0,2 0,1 0,1 0,1 141,5 62,9 35,4 30,1 22,6 14,1 11,9 7,5 5,0 3,5 2,9 2,4 2,0 1,7 1,4 14,1 6,3 3,5 3,0 2,3 1,4 1,2 0,8 0,5 0,4 0,3 0,2 0,2 0,2 0,1 21,2 9,4 5,3 4,5 3,4 2,1 1,8 1,1 0,7 0,5 0,4 0,4 0,3 0,3 0,2 10,6 4,7 2,7 2,3 1,7 1,1 0,9 0,6 0,4 0,3 0,2 0,2 0,2 0,1 0,1 110,8 49,3 27,7 23,6 17,7 11,1 9,3 5,9 3,9 2,8 2,3 1,9 1,6 1,4 1,1 10,6 4,7 2,7 2,3 1,7 1,1 0,9 0,6 0,4 0,3 0,2 0,2 0,2 0,1 0,1 21,2 9,4 5,3 4,5 3,4 2,1 1,8 1,1 0,7 0,5 0,4 0,4 0,3 0,3 0,2 42,4 18,9 10,6 9,0 6,8 4,2 3,6 2,3 1,5 1,1 0,9 0,7 0,6 0,5 0,4 21,2 9,4 5,3 4,5 3,4 2,1 1,8 1,1 0,7 0,5 0,4 0,4 0,3 0,3 0,2 56,6 25,2 14,1 12,1 9,1 5,6 4,7 3,0 2,0 1,4 1,2 1,0 0,8 0,7 0,6 21,2 9,4 5,3 4,5 3,4 2,1 1,8 1,1 0,7 0,5 0,4 0,4 0,3 0,3 0,2 221,6 98,5 55,4 47,2 35,5 22,1 18,6 11,8 7,8 5,5 4,5 3,8 3,2 2,7 2,2 21,2 9,4 5,3 4,5 3,4 2,1 1,8 1,1 0,7 0,5 0,4 0,4 0,3 0,3 0,2 42,4 18,9 10,6 9,0 6,8 4,2 3,6 2,3 1,5 1,1 0,9 0,7 0,6 0,5 0,4 110,8 49,3 27,7 23,6 17,7 11,1 9,3 5,9 3,9 2,8 2,3 1,9 1,6 1,4 1,1 42,4 18,9 10,6 9,0 6,8 4,2 3,6 2,3 1,5 1,1 0,9 0,7 0,6 0,5 0,4 37,7 16,8 9,4 8,0 6,0 3,8 3,2 2,0 1,3 0,9 0,8 0,6 0,5 0,5 0,4 235,7 104,8 59,0 50,2 37,7 23,5 19,8 12,6 8,3 5,9 4,8 4,0 3,4 2,9 2,4 42,4 18,9 10,6 9,0 6,8 4,2 3,6 2,3 1,5 1,1 0,9 0,7 0,6 0,5 0,4 235,7 104,8 59,0 50,2 37,7 23,5 19,8 12,6 8,3 5,9 4,8 4,0 3,4 2,9 2,4 58,9 26,2 14,7 12,6 9,4 5,9 4,9 3,1 2,1 1,5 1,2 1,0 0,8 0,7 0,6 43

44 EUROPRESS hydraulic system Components of an hydraulic system Hand pump with side mounted gauge 2. Hand pump with front mounted gauge 3. Power pack 4. G106L gauge 5. G10 gauge 6. SN# hose, 3/8 NPT 7. ZPF12 gauge adapter (flange connection) 8. RP50 gauge block 9. RP502 gauge block 10. VRF384 four-way needle valve 11. RM387 manifold 12. RK383 radial manifold 13. VRF38 needle valve 14. VRU38 flow control valve 15. RN38 nipple 16. K73F female coupler 17. K73M male coupler 18. K73C female dust cap 19. K73D male dust cap 20. Single-acting cylinder 21. Double-acting cylinder 44

45 Hydraulic Pumps Hydraulic Pumps Index Manual and foot pumps range PL p. 46 PS p. 50 PV p. 51 PF p. 52 Air-hydraulic pumps range MLP p. 53 Compact electric pumps range MC p. 56 MD p. 58 MDW p. 60 Modular electric pumps p. 62 range ME p. 64 MM p. 66 Accessories p. 71 Synchronous lifting systems range Split Flow Synchrolift MP p. 67 MS p. 68 p. 74 p. 72 VMM-VMEp. 69 VMS-VMP p

46 PL Lightweight Hand Pumps bar FEATURES P. 47 PL hand pumps are very lightweight and on some models their weight is over 50% less when compared to traditional products. PL hand pumps deliver exceptional volumes of oil per stroke and require very low handle effort even at maximum working pressure. They are made from light alloy metal normally used in the aviation industry and have excellent durability and mechanical resistance. PL pumps can work vertically with the pumping head pointing downward. All models have: Externally adjustable relief valve. Side port for the direct fitting of the gauge (PL26# range excluded). Carry handle and fixing holes. Available with 0,7-1,3 2,4-4,3-8,0 lt. reservoirs. OPERATIONAL FEATURES ACCESSORIES: ZPS12 Adapter for G10 gauge with screw connection. ZPF12 Adapter for G10 gauge with flange connection. ZPF121 Adapter for G10 gauge and plate connection. STANDARD: 1/4" NPT side port for direct connection of the gauge in the pump body (apart from the PL26# series). OPTION: G version Pump with G106L gauge, already fitted in the body (apart from the PL26# series). Please refer to the paragraph How to choose a pump for a better pump-cylinder matching. P. 42 On request versions to be used with fluids other than mineral oil can be supplied. PL13# Series Single stage pumps with 0,7 1,3 2,4 lt. reservoirs, for single acting cylinders with short strokes and small/medium oil capacities. PL14# Series Double stage pumps with 0,7 1,3 2,4 lt. reservoirs, pressure relief valve in the first stage, for single acting cylinders with medium strokes and medium oil capacities. PL16# Series Double stage pumps with 2,4 4,3 8,0 lt. reservoirs, unloading valve for ease of pumping in the second stage; for single acting cylinders with long strokes and large oil capacities. PL26# Series Double stage pumps with 2,4 4,3 8,0 lt. reservoirs, unloading valve for ease of pumping in the second stage; with 4 way valve, for double acting cylinders with long strokes and large oil capacities. 46

47 PL Lightweight Hand Pumps bar P 3/8"-18NPT J Y V 1/4"-18NPT X Ø11 D/E B V B D 20 O H A 20 O R R E Reservoir Capacity: 0,7-8,0 l Oil Delivery per Stroke in HP: 1,0-3,4 cm 3 Y 3/8"-18NPT PL26# 22 H A Ø11 Max Pressure: 700 bar Selection chart Pressure 1st Stage Pressure 2nd Stage Oil Delivery 1st Stage Oil Delivery 2nd Stage Handle Effort For use with Reservoir Capacity Usable Oil Volume Dimensions mm Weight bar bar cm 3 cm 3 N litres litres A B D E H J O P R V X Y Kg , ,4 10,3 1, ,7 2, , , single acting double acting 0,7 0,5 1,3 1,1 2,4 2,1 0,7 0,5 1,3 1,1 2,4 2,1 2,4 2,1 4,3 3,8 8,0 6,6 2,4 2,1 4,3 3,8 8,0 6,6 PL130 PL131 PL132 PL140 PL141 PL142 PL162 PL164 PL168 PL262 PL264 PL ,2 5,0 6,5 3,2 5,0 6,5 7,0 11,2 16,7 7,8 12,0 17,5 Accessories: ZPS ZPF gauge adapters For use with a b c d e Kg ZPS12 (screw connection) SERIES PL13# PL14# PL16# /8 NPT 1/2 BSP 0,25 ZPF12 (flange connection) SERIES PL16# /8 NPT 1/2 BSP 0,90 ZPF121 (plate connection) SERIES PL26# /2 BSP 0,37 coding PL SERIES 13 Pump type # Reservoir capacity - litres # Options 47

48 PL Lightweight Hand Pumps bar FEATURES These PL pumps have the features of the 700 bar models but have been designed for special uses at higher pressures (from 1000 to 2800 bars). P. 49 All models have: Double stage By-pass valve Externally adjustable low and high relief valves. Second port (only PL16#28 series). Carry handle and fixing holes. Available with 2,4 4,3 8,0 lt. reservoirs. They can also be used in vertical position with the pumping head pointing downwards. ACCESSORIES: ZPF14 Gauge adapter with flange connection (16#10 and 16#16 PL series). ZPF73 Gauge adapter with flange connection (16#28 PL series). ZPS53 Adapter for G10 gauge with screw connection (PL16#10) ZPD16 Flanged double needle valve to split the flow in two ways (16#10 and 16#16 PL series). ZPD28 Flanged double needle valve to split the flow in a two ways (16#28 PL series). OPERATIONAL AREAS PL16#10 Series Used in extracting operations, to operate tensioners and in lab tests. PL16#16 Series To be used in all bearing extraction operations. PL16#28 Series Particularly useful when pretentioning of studs and in burst and calibration tests. It is always recommended to use the gauge to avoid any risk of overloading. P #28 series: It has an innovative and special prestorage device of the internal pressure which enables them to use fluids with a viscosity up to 1200 cst. When choosing connections and hoses please select items suitable for use at pressures from 1000 to 2800 bar. 48

49 PL Lightweight Hand Pumps bar P L J Y V X L1 Ø11 D/E B B D 20 O H A 20 O R R E Reservoir Capacity: 2,4-8,0 l Oil Delivery per Stroke in HP: 0,9-1,6 cm 3 H A Ø11 Max Pressure: 2800 bar Selection chart Pressure 1st Stage Pressure 2nd Stage Oil Delivery 1st Stage Oil Delivery 2nd Stage Handle Effort Reservoir Capacity Usable Oil Volume Dimensions mm Weight bar bar cm 3 cm 3 N litres litres A B D E H J L L1 P R V X Y Kg , , , ,4 2,1 4,3 3,8 8,0 6,6 2,4 2,1 4,3 3,8 8,0 6,6 2,4 2,1 4,3 3,8 8,0 6,6 PL16210 PL16410 PL16810 PL16216 PL16416 PL16816 PL16228 PL16428 PL /4 - BSP 1/4 - BSP 3/4-16 3/4-16 UNF UNF ,0 11,2 16,7 7,0 11,2 16,7 7,0 11,2 16,7 Accessories: adapters for ZPF - ZPS gauges ZPD valves for pumps for gauge max press. a b c d e f Kg ZPS53 (Adapter for gauge with screw connection) SERIES PL16 # 10 G /8 NPT 1/2 BSP 1/4 BSP 0,25 ZPS 53 ZPF14 ZPF14 (flanged gauge adapter) SERIES PL16 # 10 PL16 # 16 G10 G /4 BSP 1/2 BSP - 0,9 ZPF73 ZPD16/ ZPD28 ZPF73 (flanged gauge adapter) ZPD16 (double needle flanged valve) ZPD28 (double needle flanged valve) SERIES PL16 # 28 SERIES PL16 # 16 SERIES PL16 # 28 G30/ G40 + RN 28 G16 G30/ G40 + RN /4-16 UNF 1/2 BSP - 1,0 Swivelling /4 BSP 1/2 BSP - 1, Swivelling coding PL 16 # 10 (16/28) SERIES Pump type Reservoir capacity - litres 1000 bar pressure (1600/2800) 49

50 PS Steel Hand Pumps bar OPTION: Version F, pump with head drilled to accept pressure gauge G106L. Reservoir Capacity: 0,42-0,8l Oil Delivery per Stroke in HP: 1,0-2,3 cm 3 Max Pressure: 1000 bar FEATURES Easy to use robust hand pumps in steel requiring moderate handle effort. They are available in six models, single and double stage, with three pressure ratings, bar. These pumps can also operate in vertical position with head downwards. All models are equipped with: External adjustable safety valve. Wide feet for ease of mounting Handle locking mechanism for ease of carrying. Available with 0,42 0,8 lt. reservoirs depending on the model. APPLICATIONS These pumps are ideal to be used with single acting cylinders that require a small or moderate amount of oil. Selection chart Pressure 1st stage Pressure 2 nd stage Oil Delivery 1 nd Stage Oil Delivery 2 nd Stage Handle Effort For use with Rservoir Capacity Usable Oil Volume Dimensions mm Weight bar bar cm 3 cm 3 N cm 3 cm 3 A B D F H J L1 R V Y Kg ,3 1,0 2,3 1,0 2, Single acting PS100 PS10010 PS101 PS10004 PS110 PS /4 NPT 50 32,5 32,5 3,2 3,2 4,5 3,2 3,2 4,5 code PS 10 0 ## # SERIES Pump type Reservoir capacity in litres Pressure if other than 700 bar Option 50

51 PV Steel Hand Pumps with large oil delivery bar Reservoir Capacity:9,3-19,4 l Oil Delivery per Stroke in HP:: 4,8 cm 3 Max Pressure: 700 bar OPTION: FEATURES Version G Pump with pressure gauge G10 (PV # G). Two-stage hand pumps with automatic change-over from the 1st to the 2nd stage and require a moderate effort on the handle to reach maximum working pressure. J M A 3/8"NPT H V K All models are equipped with: Relief valve. Carry handle. 1/2 BSP connection for pressure gauge. Available with 10 or 20 litre reservoirs and 3-way, 4-way and 4-way with controlled check valves. E B 1/2"BSP G Follow our safety instructions see useful pages P. 120 Selection chart Pressure 1st stage Pressure 2 nd stage Oil Delivery 1 nd Stage Oil Delivery 2 nd Stage Handle Effort For use with Rservoir Capacity Usable Oil Volume Dimensions mm Weight bar bar cm 3 cm 3 N litres litres A B E G H J K M V Kg 9,3 7,7 PV1810 Single acting ,4 16 PV1820 9,3 7, ,8 400 PV2810 Double acting ,4 16 PV Double acting with 9,3 7,7 PV4810 controlled check valve 19,4 16 PV

52 PF Lightweight alloy foot pumps 700 bar STANDARD: 1/4 NPT gauge port for direct fitting of the pressure gauge on the pump head. OPTION: G version, pump with pressure gauge G106L directly mounted on pump head (PF120G). FEATURES Reservoir Capacity: 0,24-0,5 l Oil Delivery per Stroke in AP: 2,2 cm 3 Max Pressure: This aluminium pump is lightweight simple to use, strong and easy to maintain. Available in single-stage and doublestage versions to reduce approaching times. It is equipped with Externally adjustable relief valve. Steel base plate with antislip pads which may be removed, if the pump is mounted onto to a flat surface. 1/4 NPT gauge port for direct installation of a pressure gauge on the pump head. APPLICATIONS 700 bar This pump is for use with small tools for folding, drilling and pressing of pipes, and metal sheets. This pump is recommended when the operator needs to keep his hands free. Selection chart Pressure 1st stage Pressure 2 nd stage Oil Delivery 1 nd Stage Oil Delivery 2 nd Stage Effort on Pedal For use with Reservoir Capacity Usable Oil Volume Dimensions mm Weight bar bar cm 3 cm 3 N litres litres A B J K V X Y W Kg ,24 0,19 PF , ,2 Single acting , ,50 0,40 PF ,5 52

53 MLP Air-Hydraulic Pumps - from 80 to 2100 bar Reservoir Capacity: Max Pressure (at 6 bar): Inlet Air Pressure: Air Consumption: 2, l bar 2,8-8,5 bar l/min ACCESSORIES: ZML14 pressure reducer for air supply ZMB7 pressure booster, adaptable to the MLP21# to multiply outgoing pressure (Ratio 4:1). Inlet 3/8 NPT, outlet 3/4-16 UNF. RP52 gauge adaptor for gauge type G106L STANDARD: C cage on model MLP23KAG G gauge on model MLP23KAG Pressure reducer for air supply on model MLP23KAG the 2,4 l reservoir is made of plastics, while the 5 and 10 l ones are made of steel. FEATURES Air-Hydraulic Pumps are extremely light and versatile. Test results show how exceptionally reliable and suitable they are for the most difficult uses thanks to their unique design (series SA, MA, HA, TA, made of plastic material outside and metal alloy inside). There are five multiplying factors: 19:1, 60:1, 122:1, 196:1, 345:1 for maximum pressure respectively of 80, 350, 700, 1000, 2100 bar. All the pumps (version K excluded, which has a pressure reducer) have a maximum pressure valve non adjustable from the outside. The outward pressure can be adjusted varying the inward air pressure. The four basic versions are: MLP0 with P and T outlets, to be used with on-line valves MLP1 with Cetop 3 plate MLP2 with three-way valve (with control pedal) for single acting cylinders MLP4 with four-way valve (with hand lever) for double acting cylinders A series of options can be added to the basic version to complete the pump action. See table pag 54. APPLICATIONS In the rapid exchange systems of the equipments on machine tools (80 bar), in hydraulic clamping (80 and 350 bar), in the industrial sector (350 bar), for lifting, maintenance, automotive sector (700 bar), together with bolt tensioner cylinders, hydraulic nuts (1000 bar) bearings press fitting, for laboratory and burst tests (2100 bar). Follow our safety instructions see useful pages P

54 MLP Air-Hydraulic Pumps - from 80 to 2100 bar composition chart Basic version Description MLP0 MLP1 MLP2 MLP4 Tank 2,4 l 1 Tank W. Pressure (oil delivery) options Tank 5 l 2 Tank 10 l 3 Working pressure 2100 bar (0,65 0,05 l/min) KA Working pressure 1000 bar (0,5 0,1 l/min) TA Working pressure 700 bar (0,8 0,16 l/min) HA - Working pressure 350 bar (1,2 0,2 l/min) MA Working pressure 80 bar (2,5 0,3l/min) SA Ready for air remote control B With gauge inserted on the pump G With remote control R - - Delivery diagram Flow (l/min) Pressure (bar) Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) coding Basic version Tank Working pressure Options MLP2 1 HA R 54

55 MLP Air-Hydraulic Pumps - from 80 to 2100 bar P T Dimensions and characteristics Basic version Suitable for cylinders Oil tank Usable oil volume Dimensions mm Weight With P and T block With Cetop 03 base plate according to the chosen on-line valve according to the chosen valve litres litres A B E H kg 2,4 1,9 MLP01## ,7 5 4 MLP02## , MLP03## ,5 2,4 1,9 MLP11## ,7 5 4 MLP12## , MLP13## ,5 Dimensions and characteristics Basic version Suitable for cylinders Oil tank Usable oil volume Dimensions mm Weight litres litres A B D E H kg 2,4 1,9 MLP21## ,5 3/3 control pedal valve Single effect 5 4 MLP22## , MLP23## ,3 2,4 1,9 MLP41## ,1 3/3 manual control valve Double effect 5 4 MLP42## , MLP43## ,9 Dimensions and characteristics Oil tank Usable oil vol. Dimensions mm Weight litres litres A B H kg 10 8 MLP21KAG

56 MC Micro Power Packs bar ACCESSORIES: ZMT Carry belt OPTION: MC5# series power units with 500 bar setting. FEATURES Compact small single stage power packs specifically designed for small tools. They are portable, quiet and can operate at pressures up to 700 bar. All models are complete with: Single-phase electric motor 230V 50Hz 0,25 kw 3-way 2 position solenoid. Relief Valve. Feeder cable 2,5 m. length Carry Handle. Oil level gauge. Motor Cover. 3 m. remote control MC70 is supplied without remote control for integrated control tools. Power packs with different voltage motors can be supplied upon request. APPLICATIONS Micro pumps are used to control small tools like mini-presses, shears and nut-cutters. These pumps are compact, lightweight only 9 kilos, and easy to use. Please note, these pumps are not suitable for lifting and jacking operations. Please refer to either Midi or Modular series pumps. Delivery diagram US series nut cutters when used with Micro power packs form a practical and handy set. Flow (l/min) P. 101 Pressure (bar) 56

57 MC Micro Power Packs bar Reservoir Capacity: 1,0 l Delivery at 700 bar: 0,21 l/min Power Rating: Max pressure: 0,25 kw 700 bar Selection chart Maximum Pressure Delivery at Minimum Pressure Delivery at Maximum Pressure Reservoir Capacity Usable Oil Volume Dimensions mm Weight bar l/min l/min litres litres A B D H Kg MC70 MC ,32 0,21 1,0 0, MC72 MC73 Operating characteristic For use with Remote Control Function Symbol MC70 Preset for remote control with 1 or 2 push buttons (not included in the supply) - MC71 MC72 MC73 Single Acting Advance - Return (1 push button) Advance Hold - Return (2 push buttons) Advance - Return (1 push button) Integrated control located at the end of the hose assembly coding MC 7 # SERIES Pressure setting Control type 57

58 MD Hydraulic Power Packs Midi bar FEATURES P. 76 Particularly compact and light weight hydraulic Power packs with excellent technical characteristics. A large range of manual and electric controlled valves, allow Midi pumps to be used with single and double acting cylinders. All models are equipped with either: Single phase electric motor 230V 50Hz and 0,75 kw, 2800 rpm Plastic reservoir. Two-stage piston pump. Manual or electric 3 and 4-way valves. Relief valve. Electric cable 5 m. Remote control 3 m. (for electric valve) Carry Handle. Oil level gauge. Power packs with different voltage motors can be supplied upon request. OPTION: Version R 3 m. remote control pendant to activate the motor, in power pack with manual valve series MDM##. Version H Power pack with high flow pump: 1st stage 6,0 l/min 2nd stage 0,6 l/min Motor 1,1 kw ACCESSORIES: RP52, Gauge Block. APPLICATIONS Ideal for medium sized cylinders and tools, portable, quiet and efficient. Particularly suitable for use with punching machines, cutters, small presses, pipe bending machines, and spreaders. etc. Delivery diagram Version J with adjustable relief valve s with three phase electric motors or with air motors are also available. Other reservoir sizes are also supplied. Flow (l/min) Pressure (bar) 58

59 MD Hydraulic Power Packs Midi bar Reservoir Capacity: 2,6 l Delivery at 700 bar: 0,4-0,6l/min Power Rating: Max pressure: 0,75-1,1 kw 700 bar Selection chart Oil Delivery 1st Stage 2nd Stage Pressure Rating 1st Stage 2nd Stage Reservoir Capacity Usable Oil Volume l/min l/min bar bar litres litres 2,1 0, ,6 2,4 Function chart MDM21 MDM31 MDM41 MDM42 MDE21R MDE22R MDE41R Dimensions mm Weight A B D E H Kg Kg ,3 16,3 16,5 16,3 16,3 18,5 For use with Valve function Symbol MDM21 MDM31 Single Acting Advance - Return Advance Hold - Return MDM41 MDM42 Double Acting Advance - Hold - Return Advance - Hold with Pilot Check - Return MDE21R MDE22R Single Acting Advance - Return Advance - Hold - Return MDE41R Double Acting Advance Hold - Return coding MD M21 R # SERIES Valve type Remote control Standard Pump H High flow pump 59

60 MDW Hydraulic Power Packs for Torque Wrenches bar MDWRH MDWRP P. 82 Refer to the relevant section for selection of our torque wrenches Delivery diagram MDWR P. 102 flexible hoses: for connection to the torque wrench two hoses are necessary each of them complete of one male and one female coupler at the two ends SQ##FM. FEATURES Specifically designed for torque wrenches, these power packs combine maximum operating efficiency with compact, lightweight design. Because of their compact dimensions and weight, they are very portable and supplied with a carry handle or protective frame. All models are equipped with: coupler 1/4 NPT - male on extension side and female on the return Two-stage piston pump. Pressure regulating valve. Pressure gauge. Relief valve. 3 m. remote control. 5 m. power cord. Plastic reservoir. Carry handle. Oil level gauge. They are available in 3 models: MDWR with 2,1/0,4 l/min pump and electric single phase 0,75 kw motor MDWRH with 6/0,6 l/min pump and electric single phase 1,1 kw motor MDWRP with 6/0,6 l/min pump and air 1,1 kw motor Power packs with different voltage motors can be supplied upon request. APPLICATIONS Ideal for use with torque wrenches. Delivery diagram Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) 60

61 MDW Hydraulic Power Packs for Torque Wrenches 700 bar Dimensions: Reservoir Capacity: Delivery at 700 bar: Power Rating: Air consumption: Max pressure: 2,6 l 0,4-0,6 l/min 0,75-1,1 kw 1900 l/min 700 bar MDWR MDWRH MDWRP Reservoir Capacity litres Usable oil Volume litres 2,6 2,4 Dimensions mm Weight A B D E H Kg , ,5 17,5 Operational Characteristics MDWR MDWRH MDWRP 1st Stage Oil Delivery 2nd Stage 1st Stage Pressure Rating 2nd Stage Motor Voltage Power Speed l/min l/min bar bar kw rpm 2,1 0,4 0,75 230V-50 Hz ,0 0,6 1,1 Air 3000 Function chart For use with Valve function Symbol MDWR MDWRH MDWRP Torque Wrenches Advance - Return 61

62 ME - MM - MP - MS Modular Hydraulic Power Packs bar ACCESSORIES: A large range of accessories are available with these power packs P. 71 STANDARD: C protection cage for pumps with petrol engine MS refer to section "how to choose a pump" to determine the capacity of the cylinder. P. 71 P. 42 FEATURES These hydraulic power packs are designed to a modular concept to ensure complete interchangeability of components. Using this system it is possible to order customized models. The top plate is used as a base on which to mount all moduiar components, valves, and accessories) The valves are also mounted on a plate to allow for pressure adjustment on the return line. These power packs are manufactured under strict quality controls to ensure, Safety: The valves are set at our Factory and each component is in compliance with "CEE 89/392 Machine Directive" and its later amendments. Life: The careful choice of all components ensures excellent performance results, weight/power ratio, together with limited dimensional requirements and easy maintenance. Environment: They are easy to use, quiet and reliable to guarantee the maximum performance. The various models consist of: Motor, available in four versions: three-phase electric, single phase electric, petrol engine and air motor. Furthermore our electric motors are provided with magneto-thermal cut-out with 0 voltage disconnection, complete with 5 m power cord, CEE plug and Class IP54 protection. Pump available in 13 versions from 0,45 to 10 l/min Valves relief valve adjustable from outside on all pumps and various types of manual, electric, air-operated and spring centered valves at your choice (page 69) Tank from 5 to 40 litres Accessories to customize the power units (page 71). Refer to the chart on the next page for a correct interpretation of the hydraulic power units. APPLICATIONS They are indispensable for lifting and jacking systems with single and double acting cylinders and for all heavy duty or complex operations that cannot be performed with manual pumps. 62

63 Modular Hydraulic Power Packs bar composition chart PUMP RESERVOIR VALVE ACCESSORIES Note Version S spring centered valve Version P air valve CUSTOMIZATION DESCRIPTION Capacity l/min LP/HP 0,9 / 0,45 Axial piston pump 4,7 / 0,45 - / 0,9 1,8 / 0,9 2,4 / 0,9 9,4 / 0,9 - / 1,8 4,7 / 1,8 - / 1,6 10 / 1,8 Combined piston/gear pump 10 / 2,5 Radial piston pump 5 litres 10 litres high 10 litres low 20 litres 40 litres P and T outlet with by pass Manual controlled Valve 3 way 2 pos. Manual controlled valve 3 way 3 pos. Manual controlled valve 3 way 3 pos. with check Manual controlled valve 4 way 3 pos. manual controlled valve 4 way 3 pos. with check Manual controlled valve 4 way 3 pos. return 150 bar Manual controlled valve 4 way 3 pos. with check, return 150 bar Solenoid valve 3 way 2 pos. normally open Solenoid valve 3 way 2 pos. normally closed Solenoid valve 3 way 3 pos. Solenoid valve 4 way 3 pos. Solenoid valve 4 way 3 pos. with check Solenoid valve 4 way 3 pos. return 150 bar Solenoid valve 4 way 3 pos. with check, return 150 bar Pressure gauge** Protective housing Protective housing with 4 pivoting wheels Ø 80x25 mm Hand activated remote control Pedal activated remote control Pressure sensor and pressure gauge Compressed air lubricator reduction filter Unidirectional flow regulator Without handwheel adjustable max.pressure valve Without magneto-thermal cut-out CODE A B C D H E F G L T * V * M20 M21 M31 M32 M41 M42 M51 M52 E21 E22 E31 E41 E42 E51 E52 G C W R F P L U Z Y MOTOR TYPE ME MM MP MS P - P - P - P - P - P - P * Pump to be connected only to 20 and 40 litre tanks ** Pressure gauge Ø 100 with manual control valve Ø 63 with solenoid valves and manual valves with check coding ME A 05 M21 G Motor type Pump type Reservoir Capacity Valve Accessories and customization Example: MPE10P41R Power packs air motor, pump 9,4/0,9 l/min, tank 10 litres high, air control valve 4-way 3 positions, remote control. NOTE: For the accessories, fill the letters in alphabetic order. 63

64 ME Modular Power Packs with 3-phase electric motor 700 bar Reservoir Capacity: Delivery at 700 bar: Power Rating: Max pressure: 5-40 l 0,45-2,5 l/min 0,75-3 kw 700 bar Dimensions: Reservoir Capacity litres 5 10 high 10 low Usable Oil Volume litres 3,8 8,8 7,7 17,7 35,8 Dimensions mm A A1 B B1 C D E F G H I L M Ø Add14 mm for models MEC, MEH, add 40 mm for models MEL, MEF, MEG, add 72 mm for model MEV. Only for power units with 5 lt. and 10 lt. high and remote control R or F. Operating characteristics: MEA MEB MEC MED MEH MEE MEL MEF MEG MET MEV 1st Stage 0,9 4,7-1,8 2,4 9, , Oil Delivery 2nd Stage 1st Stage Pressure 2nd Stage Motor Voltage Power Speed l/min l/min bar bar kw rpm 0, , V-50 Hz 0,9 1, (Motors with 1,6 different - voltage upon 1,8 request) 2,2 85 2,

65 ME Modular Power Packs with 3-phase electric motor 700 bar Delivery diagram Pumps C - L - F Delivery diagram Pumps A -D Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) Delivery diagram Pumps B - E Delivery diagram Pumps H - G Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) Delivery diagram Pump T Delivery diagram Pump V Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) 65

66 MM Modular Power Packs with single phase electric motor 700 bar Reservoir Capacity: Delivery at 700 bar: Power Rating: Max pressure: 5-40 l 0,45-0,9 l/min 1,1-1,5 kw 700 bar Dimensions: Reservoir Capacity litres 5 10 high 10 low Usable Oil Volume litres 3,8 8,8 7,7 17,7 35,8 Dimensions mm A A1 B B1 C D E F G H I L add 23 mm for models MMA, MMB, add 48 mm for model MMC, MMH. Only for power units with 5 lt. and 10 lt. high and remote control R or F. Operating characteristics M Ø MMA MMB MMC MMD MMH MME 1st Stage 0,9 4,7-1,8 2,4 9,4 Oil Delivery 2nd Stage 1st Stage Pressione 2nd Stage Motor Voltage Power Speed l/min l/min bar bar kw rpm 0, V-50 Hz 1, (Motors with 100 different 0,9 voltage upon 1,5 85 request) Delivery diagram Delivery diagram Delivery diagram Pumps A - D Pumps B - E Pumps C - H Flow (l/min) Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) Pressure (bar) 66

67 MP Modular Power Packs with Air motor 700 bar Dimensions: Reservoir Capacity litres 5 10 high 10 low Usable Oil Volume litres 3,8 8,8 7,7 17,7 35,8 Dimensions mm Reservoir Capacity: Delivery at 700 bar: Power Rating: Max pressure: Consumption: A B B1 C D E F G H I M Ø l 0,9 l/min 2,6 kw 700 bar 3400 l/min 40 Operating Characteristics MPD MPE 1st Stage 1,8 9,4 Oil Delivery 2nd Stage 1st Stage Pressure 2nd Stage Power Motor Speed l/min l/min bar bar kw rpm 0, , Delivery diagram Pump D Delivery diagram Pump E Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) 67

68 MS Modular Power Packs with petrol engine 700 bar Dimensions: Reservoir Capacity: Delivery at 700 bar: Power Rating: Max pressure: Consumption: l 0,9-1,8 l/min 4,4 kw 700 bar 0,95 l/h Reservoir Capacity Usable Oil Volume dimensions mm litres litres A B H 10 low ,7 17,7 35, Follow our safety instructions see useful pages P. 120 Operating Characteristics: MSD MSE MSF MSG 1st Stage 1,8 9,4-4,7 Oil Delivery 2nd Stage 0,9 1,8 1st Stage Pressure 2nd Stage l/min l/min bar bar kw rpm 700 Power Engine Speed 4, Delivery diagram Delivery diagram Delivery diagram Pumps D - F Pump E Pump G Flow (l/min) Flow (l/min) Flow (l/min) Pressure (bar) Pressure (bar) Pressure (bar) 68

69 VMM-VME Valves for Modular Power Packs Table of manual controlled valve functions For use with Valve function Symbol VMM20 To shift control to in-line valve Outlet P and T with by pass VMM21 Advance-Return VMM31 VMM32 SINGLE Acting Advance-Hold-Return Advance-Hold with Pilot Check- Return VMM41 Advance-Hold-Return VMM42 VMM51 VMM52 DOUBLE Acting -Advance -Hold with Pilot Check-Return -Advance -Hold -Return at 150 bar -Advance -Hold with Pilot Check -Return at 150 bar Table of electric controlled valve functions For use with Valve function Symbol VME21 VME22 VME31 SINGLE Acting Advance-Return Advance Hold-Return Advance-Hold-Return VME41 VME42 VME51 VME52 DOUBLE Acting Advance-Hold-Return Advance -Hold with Pilot Check -Return Advance -Hold -Return at 150 bar Advance -Hold with Pilot Check - Return at 150 bar 69

70 VMS-VMP Valves for Modular Power Packs Table of manual controlled valve functions - spring return For use with Valve function Symbol VMS31 VMS32 SINGLE Acting Advance-Hold- Spring return Advance-Hold with Pilot Check- Spring return VMS41 Advance-Hold-Spring return VMS42 VMS51 VMS52 DOUBLE Acting -Advance -Hold with Pilot Check-Spring return -Advance -Hold -Spring return at 150 bar -Advance -Hold with Pilot Check -Spring return at 150 bar Table of pneumatic controlled valve functions For use with Valve function Symbol VMP21 VMP22 VMP31 SINGLE Acting Advance-Return Advance Hold-Return Advance-Hold-Return VMP41 VMP42 VMP51 VMP52 DOUBLE Acting Advance-Hold-Return Advance -Hold with Pilot Check -Return Advance -Hold -Return at 150 bar Advance -Hold with Pilot Check - Return at 150 bar 70

71 Accessories for Modular Power Packs 700 bar G C W R F P L U G Glycerine filled Pressure gauge Ø100 with manual valves and Ø 63 with solenoids and with controlled check manual valves. C Protective housing W Protective housing with 4 pivoting wheels Ø 80x25 mm R Manual activated remote control (only for solenoid or air valves) length 5 metres. The versions fitted with remote control (R or F) and 3 phase supply require mains with neutral (4 wire supply+earth). F Pedal activated remote control (only for solenoid or air valves ) length 5 metres. P Pressure sensor and pressure gauge. L Lubricator reduction filter for models with air motor. U Unidirectional flow regulator. CUSTOMIZED VERSIONS Z Without handwheel adjustable max. pressure valve Y Without magneto-thermal cut out for models fitted with electric motor Dimensions of protective housing: With Reservoir Dimensions mm litres 5 10 high 10 low A B H H H1 H B A 71

72 SYNCHRONOUS LIFTING SYSTEMS SYNCHROLIFT FEATURES This is the most sophisticated and exact mode for perfectly synchronised load lifting and lowering This control and monitoring system is characterised by: Easy control: Starting from a normal hydraulic power packs, a PLC controls the flow at the various cylinders and checks the signals issued by dynamic transducers, which in turn activate the relevant monitoring valves. A PC provides for System control and display of the activities, together with the relevant parameters. We suggest intervention of our technicians to supervise the lifting operations. Our Technical Department is at your disposal to study the best technical, operational and personalised solution based upon your requirements.. Versatility and precision: Many lifting points may be controlled even with cylinders of different capacities and types. The programme can also handle linear or planar non parallel lifting operations to compensate with millimetric precision for settling or yielding of structural components (e.g. a bridge pier, one end of which has yielded). APPLICATIONS Our Synchrolift system is necessary whenever hydraulic cylinders with different loads are required to lift and lower at the same rate. For instance lifting of a 3000 t bridge with 1 mm precision, or squaring a building damaged by earth movement are only two of the many applications of a synchronised lifting system. 72

73 SYNCHRONOUS LIFTING SYSTEMS SYNCHROLIFT Lifting points: 4-48 Force each lifting point: Max w. pressure: Max precision: t 700 bar 0,1 mm Synchrolift is made of: Control System ESY4 ESY8 electronic control base (4 points) with dedicated PLC + note book with included software (Windows area) to display and control operations and to book data + 4 linear stroke transducers (1 for each lifting point) electronic control base (8 points) with dedicated PLC + note book with included software (Windows area) to display and control operations and to book data + 8 linear stroke transducers (1 for each lifting point) ESY4 and ESY8 are available to combine and manage up to 48 lifting points Hydraulic components Operation standard hydraulic modular power pack at your choice P. 45 Cylinders standard hydraulic cylinders at your choice P. 9 Hoses Fittings Couplers hoses, fittings and couplers according to your needs P. 75 The quantity and the models of the hydraulic components should be chosen according to your specific lifting needs and to the control system. 73

74 SYNCHRONOUS LIFTING SYSTEMS SPLIT FLOW ME##M52GU Power Packs Reservoir Capacity: Delivery at 700 bar: Power Rating: Max pressure: l 0,45-0,9 l/min 2,2 kw 700 bar In case of particularly complex lifting/lowering operations which require a higher degree of precision, our Synchrolift system is recommended. P. 72 FEATURES The Split Flow hydraulic power packs have two or four independent outlets delivering a constant amount of oil, even if the pressure in each line is not the same. They are equipped with: 3-phase electric motor. 2/4 4-way, 3-position manual control valves with piloted check,150 bar pressure setting on return B port. flow control valve on all outlets for controlled load lowering. pressure gauge on each outlet. APPLICATIONS Operational Characteristics MEM MEN MEQ Nu.outlet Oil delivery 1 Stage - 2,2-2 Stage 0,9 0,45 Pressure 1 Stage l/min l/min bar bar kw rpm Stage motor voltage Power Speed V-50Hz 2, They are an efficient and economic solution particularly suitable for lifting up to a maximum of 4 cylinders with different loads. Since they are based on equal geometrical pressure lines, without any external control on the actual stroke, Split Flow power packs provide for ±3% synchronous lifting with visual control of the operation. Furthermore, they also allow for synchronous load lowering operations under load when using double acting cylinders. Dimensions Reservoir capacity litres 10 low Usable volume litres 7,7 17,7 35,8 Dimensions mm A A1 B B1 C D E F G H I M Ø Coding ME # # M52 Motor type Pump type Reservoir capacity Valve type G Pressure gauge U Unidirectional flow regulator 74

75 Valves and Accessories for Hydraulic Systems Table of contents Pressure Gauges and Gauge Blocks range G p. 76 Couplers range K p. 77 Manifolds and Fittings range R p. 79 Hoses range S p. 82 In-line Valves, Reduction Valves and Regulators range VL - VR p. 83 Oil range ZOH p

76 G Pressure Gauges and Gauge Blocks Selection chart for double scale gauges G10F1020 G10F3060 G10S1020 G10S2530 G10S50100 scale bar scale kn For Cylinders: / CMF 10/20 ton / CMF/COF 30/60 ton / CGS/CMC/CMI/CMP/COI 10 ton - CGS/CMC/CMP 20 ton / CMI 25 ton - CGG/CGS/CMC/CMI/CMP/COI 30 ton / CGG/CGS/CMC/CMI/CML/CMP/COI/COS 50/100 ton adapters range for gauges 1000, 1600, 3000 bar Dimensions mm see chart G10 P. 49 Pressure: Dial diameter: Accuracy of full scale: scale: FEATURES bar mm 1%-1,6% bar - bar/kn Pressure Gauges Available with 63 or 100 mm dial with read-out in bar and PSI. The 1000 bar gauges are glycerine filled while the 1600, 2500, 4000 bar are dry. The G106L pressure gauge has a 1/4 NPT screwed connection at 3 o'clock for direct installation on the left side of the pump head. The model G10 exists also in the double scale version, bar and kn, to be used up to 700 bar, different for cylinders with hollow piston (G10F##) and for cylinders with normal piston (G10S##). Gauge blocks Manufactured in steel and available in four versions to suit the gauge diameter and distance from the equipment. Pressure gauge selection chart: bar Pressure gauge selection chart: bar Max Working Pressure Full scale Dial diameter Precision Class DIN16005 Scale indexing Thread Dimensions mm Max Working Pressure Full scale Dial diameter Precision Class DIN16005 Scale indexing Thread Weight bar bar mm % bar E /2 BSP* ,0 50 1/2 BSP** M16 x 1,5 Female * Swivelling ** Fixex G16 G30 G40 Selection chart for 1000 bar gauge blocks to be mounted in-line Max Working Pressure Gauge Connection In/out Connection A Dimension Weight Weight Dimensions mm bar bar mm % bar E ,6 50 1/4" NPT ,0 20 1/2" BSP swivel G106L G106 G10 A B C D kg , ,5 0,8 A B C D kg ,5 0, ,5 0, ,5 0,6 RP52 RP50 RP501 RP /4 NPT 1/2 BSP 3/8 NPT mm kg 100 0, , , ,42 76

77 K Quick couplers 700 bar Max Working Pressure: 700 bar 1/4-3/8 NPT Thread: FEATURES FEMALE MALE B Quick Release couplers are available in screwed and flat face versions and are compatible with the EPP product range and also interchangeable with most couplings used on high pressure hydraulic equipment. Flat face snap couplers are advantageous because they are, Anti-drip with negligible air or fluid inclusion during coupling, and uncoupling operations. Easy to clean Rotary motion which prevents hose twisting. Safe coupling system, (two voluntary movements are necessary for uncoupling) Selection chart for quick couplers: 700 bar Working Pressure Coupling Type Thread Type Coupler Type Dimensions mm Weight bar D A B C g Complete (K71M+K71F+K71C+K71D) K Male with female thread K71M /4 Female with male thread K71F 60, NPT Female with female thread K71X Cap for female K71C Screw Cap for male K71D Complete (K73M+K73F+K73C+K73D) K Male with female thread K73M 40, /8 Female with male thread K73F 72 35, NPT Female with female thread K73X 76 35, Cap for female K73C Cap for male K73D Complete (KP71M+KP71X) KP /4 Flat Male with female thread KP71M NPT Face Female with female thread KP71X Complete (KP73M+KP73X) KP /8 Male with female thread KP73M NPT Female with female thread KP73X When using Screw couplings, the nut of the female part must always be fully tightened on the male part. If the two parts are not fully connected the oil can not pass through the coupler, and damage or injury can occur. 77

78 K Quick release Couplings bar Max Working Pressure: Thread: bar 1/4-3/8 NPT 1/4 - BSP FEATURES MALE FEMALE These couplings are compatible with the whole EPP product range and high pressure accessories. They are available in the quick release coupling version to ensure easy and fast coupling and have dust protection cap. Follow our safety instructions see useful pages P. 120 Selection chart for snap couplers: bar Working Pressure Coupling Type Thread Type Coupler Type Dimensions mm Weight bar D A B C g Complete (K11M+K11X) K /4 Male with female thread K11M NPT Female with female thread K11X 58,5 27, Complete (K13M+K13X) K13 3/ Male with female thread K13M NPT Quick Female with female thread K13X 60,5 27, Release Complete (K15M+K15X) K Male with female thread K15M /4 Female with female thread K15X 58,5 27, BSP Complete (K20M+K20X) K Male with female thread K20M Female with female thread K20X

79 R Manifolds - Fittings bar FEATURES Max Working Pressure: Applications: 1000 bar 3-9 Manifolds: Of various sizes with axial or radial outlets, these manifolds are all threaded 1/4" NPT to accept pressure gauge. Fittings: The fittings range at 1000 bar guarantees a safety factor 4 if used at 700 bar w.p., and a safety factor 2,8 if used at 1000 bar w.p. Type Nu Applications A mm B mm 5 outlet Manifold RB RM Multi-Outlet Manifolds RM RK Radial Manifold RK RK

80 R Fittings Max Working Pressure: Applications: 1000 bar 3-9 Type A Dimensions B C D Plug RC14 RC38 1/4 NPT 3/8 NPT - 10,5 - RS14 1/4 NPT 1/4 NPT Coupling RS38 RS52 3/8 NPT 1/4 NPT 3/8 NPT Nipple RN14 RN38 RN381 RN382 1/4 NPT 1/4 NPT 39 3/8 NPT /8 NPT 120 RN52 1/4 NPT 41 RR23 RR24 1/4 BSP 120 1/4 NPT 3/8 NPT Reducing connector RR52 RR02 RR26 RR501 3/8 NPT 1/2 BSP 1/4 NPT 3/8 NPT 1/4 NPT 1/2 BSP Elbow RE14 RE38 1/4 NPT /8 NPT Tee RT14 RT38 1/4 NPT 12, /8 NPT Cross RX14 RX38 1/4 NPT /8 NPT

81 R Fittings Max Working Pressure : bar Type Press. bar A Dimensions B C D Plug RC15 RC34 1/4" BSP /4"-16 UNF Coupling RS15 RS34 1/4" BSP 120 1/4" BSP /4"-16 UNF 60 3/4"-16 UNF RN15 1/4" BSP RN29 1/4" BSP 120 1/4" NPT RN53 RN17 3/8" NPT 45 1/4" BSP ** RN31 1/4" BSP ** 1/4" NPT 37 RN55 3/8" NPT 39 Nipple 3000 RN32 RN33 RN28 RN34 RN34 O* Internal cone 60 ** 1/4" BSP 120 M16X1,5 60 1/4" BSP ** 40 1/4" BSP ** 39 1/2" BSP 44 3/4"-16 UNF /4"-16 UNF RN49 3/4"-16 UNF 60 1/4" BSP RN51 1/4" BSP ** 44 RN50 M16x Reducing connector RR49 RR51 O* 3/4-16 UNF 60 3/8 BSP 60 1/4 BSP /2 BSP Elbow RE15 RE34 1/4 BSP , /4-16 UNF 60 12, Tee 2000 RT15 1/4 BSP , RT34 3/4-16 UNF Cross 2000 RX15 1/4 BSP RX34 3/4-16 UNF * Swivelling ** Specifically for flexible hoses 81

82 S High Pressure Hoses bar Max Pressure: Internal Diameter: bar 4,8-6,3 mm FEATURES Selection chart for bar hoses These hoses are suitable for all hydraulic applications and consist of 2, 4, or 6 steel wire spirals depending on the operating pressure. They have an extremely high tensile strength. Their outer cover in polyurethane ( bar) or polyamide (1800 and 2500 bar) provides excellent abrasion protection, whereas minimal expansion during operation guarantees excellent efficiency. Max. Working Pressure Fitting thread Length Coupling Nipple Min. burst pressure Safety 700 bar Safety 1000 bar Internal Diameter Minimum bending radius Oil Volume Weight SN10 SN10M SQ10 SQ10M bar bar mm mm cm 3 /m Kg/m /8 NPT - 3/8 NPT 10 = 1 m - male 20 = 1,8 m K73M 1/4 NPT - 1/4 NPT 30 = 3 m - male etc. K71M ,8 6, ,7 0,32 Bolt tensioners hoses: SN#FT (with K13X coupler). Torque wrenches hoses: SQ##FM (male coupler on one side and female on the other) The maximum operating pressure of the pump-hosecoupling system is the working pressure of the lowest rated part. The oil volume required to fill the hoses needs to be taken into account when selecting the pump model. Selection chart for bar hoses Max. Working Pressure Fitting thread Length Coupling Nipple Min. burst pressure Safety factor Internal Diameter Minimum bending radius Oil Volume Weight SM10 SM10P SH10 SH10P bar bar mm mm cm 3 /m Kg/m = 1 m ,28 1/4 BSP - 1/4 BSP 20 = 2 m - RN32 2,5 4,8 17,8 Swivel female 30 = 3 m ,41 etc. RN51 82

83 VL - VR In-line valves Regulating valves FEATURES These valves provide the means to control cylinders and actuators operating at pressures of 700, 1000, 2000 and 3000 bar. Specifications. VL Manual and electric control valves to operate single acting (3-way) and double acting (4 way) systems. VR Regulating, shut-off and check valves to isolate and monitor hydraulic systems. Control voltage for solenoids is 24 V DC HOW TO SELECT A VALVE When using closed centre valves the pump must be switched off when the valve lever is in the central position to prevent overheating of the oil. For installation of the valves in modular units, refer to the relevant section. P. 62 For installation of the valves on hand pumps PL,, refer to the relevant section. P. 48 Please consider the following information when choosing a valve. Single acting cylinders: these require a 3-way valve (three outlets: pressure P, tank T, cylinder A) Double acting cylinders these require a 4-way valve (4 outlets, pressure P, tank T, extension A, return B) Positions: these are the valve lever position points. Extension and retraction of the cylinder (2 position valve) extension, holding and return (3 position valve) Centre: Intermediate position. The centre may be open and in this case the valve connects the pump (P) and users (A,B) to the discharge outlet (T), or closed and then all outlets are closed (if you want to isolate the cylinder but use the pump to feed other users). Follow our safety instructions see useful pages P

84 VL In-line manual valves Max Working Pressure: 700 bar DESCRIPTION in-line Valves Symbol VLM31 3-way, 3-position Manual Control Valve Advance Hold Return 190 VLM32 VLM35 3-way, 3-position Manual Control Valve Pilot operated Check Valve Advance Hold with Pilot Check Return 3-way, 3-position Manual Control Valve Pilot operated Check Valve P closed Advance Hold with Pilot Check Return VLM36 3-way, 3-position Manual Control Valve Closed Centre Advance Hold Return 190 VLM41 4-way, 3-position Manual Control Valve Advance Hold Return

85 VL In-line manual valves Max Working Pressure: 700 bar DESCRIPTION in-line Valves Symbol VLM42 VLM45 VLM46 4-way, 3-position Manual Control Valve Pilot operated Check Advance Hold with Pilot Check Return 4-way, 3-position Manual Control Valve Pilot operated Check Valve P closed Advance Hold with Pilot Check Return 4-way, 3-position Manual Control Valve Closed Centre Advance Hold Return 190 VLS In-line manual valves spring return Max Working Pressure: 700 bar VLS31 VLS32 VLS41 VLS42 3-way, 3-position Manual Control Valve Advance Hold Spring return 3-way, 3-position Manual Control Valve Pilot operated Check Valve Advance Hold with Pilot Check Spring return 4-way, 3-position Manual Control Valve Advance Hold Spring return 4-way, 3-position Manual Control Valve Pilot operated Check Advance Hold with Pilot Check Spring return A 45 3/8" NPT (P - T) 20 3/8" NPT 25 2 x Ø 6, A 45 3/8" NPT (P - T) 20 3/8" NPT 25 2 x Ø 6, A B 45 3/8" NPT (P - T) 20 3/8" NPT x Ø 6, A B 45 3/8" NPT (P - T) 20 3/8" NPT x Ø 6, /2" BSP /2" BSP /2" BSP /2" BSP

86 VLE In-line electric valves Max Working Pressure: 700 bar DESCRIPTION Symbol VLE31 3-way, 3-position Electric Control Valve Advance Hold Return VLE41 4-way, 3-position Electricl Control Valve Advance Hold Return VLE42 4-way, 3-position Electric Control Valve Pilot operated Check Advance Hold with Pilot Check Return VR In-line regulating valves Max Working Pressure: 1000 bar VRF38 Needle valve. To shut off the flow. VRU38 One-way flow control valve which permits controlled load lowering. VRF382 Double outlet needle valve. To split the flow in two separate ways. A= 90 VRF384 Needle valve with four outlets to split the flow in four separate ways. A=

87 VR In-line regulating valves Max Working Pressure: 700 bar DESCRIPTION Symbol VRM14 Pressure relief valve limiting the circuit pressure to the maximum required value (ranging between 50 and 700 bar) Adjusted by the valve control wheel. VRR38 One-way check valve. To shut off the oil flow in one direction VRP38 Pilot operated check valve. To permit free flow in one way and shut off the flow in the opposite direction. Pilot ratio 1:4 VR In-line regulating valves Max Working Pressure: 2000 bar VRF15 Needle valve. To shut off the flow. VRF152 VRF153 VRF154 Double outlet needle valve. To split the flow in two separate ways. A= 115 Double outlet needle valve. To split the flow in two separate ways. A= 180 Needle valve with four outlets to split the flow in four separate ways. A=

88 VR In-Line Regulating Valves Max Working Pressure: 3000 bar DESCRIPTION Symbol VRF34 Needle valve. To exclude circuit branches. VRR34 One-way check valve. To shut off the oil flow in one direction. ZOH Hydraulic oil Container size: 1-10 litres FEATURES Hydraulic oil EPP high pressure hydraulic oil is a mineral based oil to ISO VG 32 with excellent viscosity and lubrication properties. The use of EPP oil will ensure maximum efficiency and long service life of the equipment. EPP hydraulic oil is non foaming, will not leave gummy deposits, nor corrode valve seats, seals or gaskets, or the cylinder walls. Supplied in 1, 5 and 10 lt. containers. Always use EPP hydraulic oil or oil having the same technical characteristics. Different oil types might damage the seals or gaskets and equipment and would make the guarantee null and void. Code: ZOH1 1 litre Container. ZOH5 5 litres Container. ZOH10 10 litres Container. 88

89 Hydraulic Tools Table of contents Maintenance range UE p.90 UML p.94 UMS p.97 UJ p.98 UMP p.96 Bolting range UA p.99 UD p.100 UWB-UWC p.102 UT p.105 US p.101 Tools range UL p.110 UB p.109 UP p

90 UE Pullers and Extractors ACCESSORIES: P. 91 UEB# Carry Case (except for the 50 ton model) OPTION: Version Z (UEC#Z) complete puller supplied with self aligning type jaw puller(uez) instead of the standard type jaw puller UEG). FEATURES They consist of two parts: Mechanical manufactured in high quality steel to ensure reliability and long life. Hydraulics consisting of a PS or PL pump, a cylinder from the CMF range with ZTE threaded hollow saddle, an SN20M hose assembly and G106L pressure gauge. Pullers of the UE range may be supplied in 5 tonnage types ( ) and in 3 configurations, i.e.: UEC# (complete puller set) which includes all mechanical parts and the hydraulic components. UEG# (jaw puller) consisting of 3 jaw puller and hydraulic components. UET (press puller set) consisting of: press puller internal and external puller, hydraulic components. The self aligning 3 jaw puller is also available for a more precise and easy positioning on the workplace. APPLICATIONS Indispensable when extracting gears, bearings, couplers and bushings etc. A correct assessment of the item to be extracted as well as the force required is essential for correct selection of the puller component. Each puller component has a different operating pressure which must never be exceeded. Please refer to data charts. The safety regulations laid down in the operating and maintenance manual must be observed at all times. 90

91 UEC Complete hydraulic pullers Force: 5-50 t Pullers for specific applications and different tonnes, and for special use may be supplied on request. Selection chart for complete pullers Description UEC5 UEC10 UEC20 UEC30 UEC50 Hydraulics UEU# POS Hand pump Cylinder Hose Pressure gauge Max. operating pressure Mechanical Parts - UEC#M Jaw pullers Press, Internal & External Puller 1 - POS 2 3 PS100F PL131 PL141 PL141 PL162 CMI5N125 CMF10N50E CMF20N50E CMF30N50E CMF60N75E SN20M SN20M SN20M SN20M SN20M G106L G106L G106L G106L G106L Refer to the capacity of each mechanical component UEG5M UEG10M UEG20M UEG30M UEG50M UET5M UET10M UET20M UET30M UET50M Accessories: Carry Case UEB UEB10 UEB20 UEB30 For use with UEC10 UEC20 UEC30 Note - Consisting of UEB10 + UEB20 91

92 UEG - UEZ Double & Triple grip jaw pullers Force: 5-50 t Pullers for specific applications and different tonnes, and for special use may be supplied on request. Selection chart for normal (UEG) and self aligning type (UEZ) jaw pullers Description HYDRAULICS UEU# Hand Pump Cylinder Hose Pressure Gauge Max Operating Pressure Mechanical UEG#M Parts UEZ#M Protection Saddle Number of Jaws Maximum spread mm Maximum reach mm Jaw width mm Jaw depth mm Jaw thickness mm Adjusting Screw Thread Adjusting Screw Length Weight 2/3 Jaw * Universal crosshead POS 1 - POS 2 3 F G H H1 I L M Kg UEG5 UEG10 UEG20 UEG30 UEG50 - UEZ10 UEZ20 UEZ30 UEZ50 PS100F PL131 PL141 PL141 PL162 CMI5N125 CMF10N50E CMF20N50E CMF30N50E CMF60N75E SN20M SN20M SN20M SN20M SN20M G106L G106L G106L G106L G106L 700 bar 560 bar 600 bar 615 bar 580 bar - UETS10 UETS20 UETS30 UETS50 2 * 2/3 2/3 2/3 2/ /4" 16 UNF 1" 8 UNC 1 1/4" 7 UNC 1 5/8" 5,5 UNC /27 36/45 85/103 The jaw puller UEZ is fitted with a self aligning mechanical device to synchronise closing of the jaws on the workpiece so that precise positioning can be obtained. The 5 t. jaw puller may also be used as an internal puller by assembling the jaws facing outwards. 92

93 UET Hydraulic Press Puller sets Force: 5-50 t Pullers for specific applications and different tonnes, and for special use may be supplied on request. Selection chart for Press Pullers Description HYDRAULICS UEU# Hand pump Cylinder Hose Pressure gauge Max. operating pressure Mechanical Parts UET#M Internal puller External puller Protection saddle Number of Legs Leg length mm Reach mm Min spread mm Max spread mm Adjusting screw thread Adjusting screw lenght mm Weight Internal puller UEI POS 1 - POS E G Fmin Fmax L M Kg UET5 UET10 UET20 UET30 UET50 PS100F PL131 PL141 PL141 PL162 CMI5N125 CMF10N50E CMF20N50E CMF30N50E CMF60N75E SN20M SN20M SN20M SN20M SN20M G106L G106L G106L G106L G106L 700 bar 560 bar 600 bar 615 bar 580 bar - UEI10 UEI20 UEI30 UEI50 - UEE10 UEE20 UEE30 UEE50 - UETS10 UETS20 UETS30 UETS /4" 16 UNF 1" 8 UNC 1 1/4" 7 UNC 1 5/8" 5,5 UNC External puller UEE UEI10 UEI20 UEI30 UEI50 Pressure Dimensions mm Force Weight Force Weight t bar A min A max B C Kg /4" 16 UNF "- 8 UNC 2, /4" 7 UNC /8" 5,5 UNC 6 UEE10 UEE20 UEE30 UEE50 Pressure Dimensions mm t bar A min A max B C Kg /8" 18 UNF 2, /8" 18 UNF 5, " 14 UNF /4" 12 UNF 25 93

94 UML Lightweight aluminium Jacks FEATURES UML are self contained compact lifting units with the capacity to lift up to 100 tonnes. They are portable, efficient and reliable. They are available in three versions, Standard with plain ram for lifting vertically or pushing horizontally on the front face. Lock ring, with screwed ram and locking collar, an ideal solution to support the load mechanically for long periods. With Claw for conventional load lifting or lifting from very low heights on the claw. These models have extended bases for maximum stability. In the claw version the load to be lifted shall not exceed the value indicated on the claw and in the chart. Follow carefully the safety instructions as in the use and maintenance handbook. All models are provided with A built-in safety valve to prevent overload A release valve controlled by an operating lever to lift and lower the jack. A built-in carry handle on models over 15 tons. APPLICATIONS Because of their light weight and easy handling, these jacks are particularly versatile and suitable for all many applications in the industrial, civil, ship repair, and railway industries. Follow our safety instructions see useful pages P

95 UML Lightweight aluminium Jacks Force: Stroke: 6,5-100 t mm Selection chart: Aluminium Jacks With Claw With safety lock ring Standard Type Pushing Force Maximum Load on the Claw Stroke t t mm A B C Width Kg 6, UML6N75 UML10N115 UML15N152 UML20N152 UML20N305 UML30N152 UML30N305 UML60N152 UML60N305 UML100N152 UML20G152 UML20G305 UML30G152 UML30G305 UML60G152 UML60G305 UML100G152 UML20C152 UML20C305 UML30C152 UML30C305 UML60C152 UML60C Dimensions mm Weight 3,6 6,3 10,0 13,6 20,4 15,4 23,4 31,3 55,0 49,0 14,1 20,9 16,4 24,4 33,2 52,0 53,0 19,5 28,2 20,3 31,0 50,0 81,0 95

96 UMP Universal Hydraulic Jack Primus Force: Stroke: 5 t 150 mm OPTION: S Version, (UMP5N150WS) tool without bracket ACCESSORIES: ZUN5 - Nipple, to connect clevis eye on top side of the cylinder. ZUE5 - Clevis eye, for attachment on the rod (without nipple) or on top side of the cylinder (with nipple). Hole dimension 22 mm. FEATURES Compact hydraulic lifter with integral hand pump and cylinder, manufactured from steel and aluminium. Due to its special rubber bladder type oil reservoir it can be used in any working position. A built in safety valve prevents overload. Supplied complete with a tread protection ring, lifting toe and pushing saddle as standard. You can lift the load on the head or on the lifting toe or on the foot (by using the accessories). The release valve handwheel allows the load to be lowered in a smooth controlled manner, suitable for use in temperatures ranging from 30 to +60 C. OPERATIONAL AREAS The special design of the PRIMUSlifter, allows it to be used in any working position which gives this jack a very wide range of heavy duty field applications. Used widely in the mining, ship-buildings, railway and stell structural industries it is also suitable for use in rescue applications. The PRIMUS-lifter is an essential piece of equipment for any repair facility. Selection chart Pushing Force Stroke Lift per handle stroke Handle effort Reservoir capacity Dimensions mm Weight t mm mm N cm , UMP5N150W A B C D E F G H I J L M O P kg M32x2 20 9,3 96

97 UMS Steel Hydraulic jacks Force: Stroke: 5 t 175 mm FEATURES: Reduced front profile which permits the insertion of the jack in very limited load spaces. This jack has a claw height of only 41 mm above ground level for lifting of loads from a very low height. The claw is manufactured in high tensile steel sliding inside the jack and therefore perfectly guided, and with excellent resistance to off-centre loads. Will lift 5 Tonnes on the head and on the claw. Lateral stability is ensured by the sturdy extended base. Easy application. This jack is very easy to use, even in heavy duty conditions because of the single mechanism operating both the pump and the release valve. Built in relief valve and a mechanical stop to prevent overstroking of the piston. APPLICATIONS This jack, designed with a high safety factor to operate in heavy duty conditions, is made from steel without any aluminium components. It is widely used in the machinery moving, mining, ship repair and railway industries. Selection chart Pushing Force Maximum Load on the Claw Stroke Dimensions mm Weight t t mm A B C Width Kg UMS5N

98 UJ Eurojack Head and Toe Lifting Jack Force: Stroke: Max Working Pressure.: t 150 mm 700bar A C F FEATURES Power jack with adjustable lifting toe designed to lift large loads from very low positions. They are provided with extendable bases for maximum stability. The lifting toe can be positioned at three different levels with only 25 mm minimum clearance needed. The head of the jack may also be used to lift vertically, or if the jack is turned onto its side it can be used for pushing. E B D D1 H H1 H2 APPLICATIONS Particularly suitable for lifting, moving and levelling of machinery and heavy equipment from a very low starting height. Selection chart Pushing Force Stroke Oil Volume t/kn mm cm 3 10 / / UJ10 UJ20 Dimensions mm A B C D D1 E F H H1 H2 Kg Weight Hand Pump model PL131 together with hose SN20M is the recommended pump and hose to operate the power jack UJ model. P

99 UA Flange Spreaders Force: Opening: Max Working Pressure.: 5-10 t mm 700bar FEATURES The UA EUROPRESS flange spreader is completely Nitreg treated (excluded the aluminium parts) for a higher strength and resistance to corrosion. It s equipped with a standard CMI EUROPRESS cylinder, easy to use, safe and lightweight. It s available in the version of 5 and 10 ton, with a working pressure of 700 bar. The flanges can be regulated to reach an opening from 48 to 223 mm. It s supplied complete with the coupler. OPERATIONAL AREAS Petrochemical industry, industrial maintenance and shipyards are the fields where this useful and essential tool is mostly used. Please ask us the complete catalogue for the whole range of products. P. 46 P. 50 Pushing Force Flange opening Stroke Oil Volume Dimensions mm Weight t mm mm cm UA UA10 A B C D E F H I J kg , ,5 99

100 UD Hydraulic Spreaders Force : 1-20 t Max Working Pressure: 700bar Features and Applications Depending on the model they are ideal for lifting and levelling of machinery, splitting flanges, and for reforming bodywork. Pistons are spring return on all models and there are 5 models to choose from. Spreader: 1 tonne capacity on the tips (UD1M). Spreader 20 ton capacity (UDS20N10) Spreader set composed of UD1M + hand pump PS100 + hose SN10M (UD1MC) Spreader set composed of UD20N10 + hand pump PL131 + hose SN10M (UDS20C) Selection chart Follow our safety instructions see useful pages P. 120 dimensions Description Force Weight mm UD1M UDS20N10 Spreader Spreader t A A1 B B1 L C Kg , ,7 100

101 US Nut cutters Force: Nut thread: Max Working Pressure: 5-50 t M8 - M bar ACCESSORIES: US#R spare blade set FEATURES US series nut cutters feature opposed double blades which permit nut cutting in one single operation (Patented EPP system). This system reduces cutting time and allows operation in confined spaces. The nuts to be cut may be in high tensile steel with a hardness up to 44 HRC. After cutting, the piston is retracted by spring return. Worn-out blades may be resharpened or replaced. APPLICATIONS Selection chart US nut cutters are designed to cut any nuts that are difficult to remove; they are appropriate for maintenance jobs on pipes and flanges, in the mining, steel structural work and railway sectors, these being a few of the many applications. Bolt Range Hexagon Nut Range Force Oil volume mm mm t cm 3 M8 M M12 M M16 M M22 M M27 M M33 M US1319 US1924 US2432 US3241 US4150 US5060 Dimensions mm A B C D E F G H max H min Kg ,5 Weight Take care when using the cutter to ensure the blade is completely square to the nut to be cut. This will prevent any side loading or damage to the cutter or the blades. 101

102 UWB - UWC Torque Wrenches FEATURES Torque wrenches with interchangeable cartridges on request are available with: hexagons reducing sleeves square drive adapters adapters for use with allen screws. Hydraulic Power units from the MDW Series are designed for use with torque wrenches. P. 60 Deformed or rusted nuts that are difficult to remove can also be removed by using the US nut cutter. P. 101 E.P.P. Torque wrenches are used to accurately tighten nuts to the correct torque setting. Their high power to weight ratio, excellent application flexibility, and easy use make UWB and UWC torque wrenches a very popular tool. They are lightweight and portable and the Light Alloy version offers a 30% weight saving over the standard model. They are available in four different versions: UWB# in steel with square insert to be used on standard sockets. UWBL# in light alloy with square insert to be used on standard sockets. UWC# in steel with replaceable cartridge and female hexagon. UWCL# in light alloy with interchangeable cartridge and female hexagon. UWC# and UWCL# wrenches consist of two parts: The body with double acting cylinder; The interchangeable cartridge. APPLICATIONS EPP Torque wrenches enable tightening and removal of nuts in many Industrial and offshore applications involving pumps, valves, compressors, flanges, heat exchangers, presses, rolling mills and power generating machinery. In particular, UWC# and UWCL# wrenches can be used whenever the height is not sufficient to use the bushings. 102

103 UWB Torque Wrenches Max Torque: Square Insert: Nm 3/4-3 1/2 mm Selection chart: Steel wrench with square insert for bushings Max Torque F Dimensions mm Weight Nm mm A B C D E R Kg /4-1 1 UWB1 UWB2 UWB UWB /2 UWB UWB UWB /2 UWB UWB /2-3 1/2 UWB68 UWB Selection chart: Light alloy wrenches with square insert for bushings Max Torque F Dimensions mm Weight Nm mm A B C D E R Kg 2040 UWBL UWBL UWBL / UWBL /2 UWBL

104 UWC Torque Wrenches Max Torque: Hexagon Cartridge: Nm mm Selection chart: Steel wrenches with interchangeable cartridge Max Torque F max Dimensions mm Nm mm A R UWC UWC UWC UWC UWC UWC UWC UWC UWC UWC UWC Selection chart: Light alloy wrenches with interchangeable cartridge Max Torque F Dimensions mm Nm mm UWCL2 UWCL3 A A B B R UWCL4 UWCL UWCL10 UWCL UWCL27 UWCL

105 UT Bolt tensioners bar FEATURES EUROPRESS bolt tensioners are made of an hydraulic part with a supporting base (bridge) to which a threaded puller and a polygonal wrench in its various sizes may be added. This allows to cover a large number of tie rods and to optimize the number of bolt tensioners necessary. According to their technical characteristics, they differ as: To operate in complete safety be careful that the threaded screw sticks out of the nut at least as much as the measure of the diameter of the tensioner. If you use a tensioning system where you choose to tension in various steps (50%, 33% or even 25% of the points) for space reasons, take care to alternate the tensioners and to locate them in opposite positions. The maximum capacity refers to a pressure of 1000 bar; for smaller loads reduce the pressure in a proportional way. UTN series, whose best quality is its minimum size. Moreover, these tensioners provide a traction force of about the 70% of the break point of a steel bolt grade 8.8 of the biggest size (value of max thread in the chart). UTH series, with which you can obtain a traction force equal to 70% of the yield stress of a steel bolt grade 10.9 of the maximum size (value of max thread in the chart). The gas nitriding treatment (Nitreg) provided to all steel of EUROPRESS products makes them particularly fit for working outside or in aggressive locations, thanks to their high resistance to corrosion. APPLICATIONS The big advantage of tensioning is given by the fact that it is possible to charge in advance a tie rod with the required load in an extremely precise manner, thus avoiding the force losses due to the frictions of the traditional torque tightening. Their great facility in use, the possibility to save time and staff and their precision are all factors that make this technique particularly useful in those sectors where a perfect coupling or flange tightness is essential for the safety of people and machinery. In particular in the industrial and oil sectors and in all situations where it is necessary to tighten with extreme accuracy nuts or threaded tie rods. They are widely used to tighten valves, pumps, heat exchangers, flanges, etc. 105

106 UT Bolt tensioners bar Components chart Complete bolt tensioner Hydraulic part Threaded puller Polygonal wrench UTN4864M48 UTB484 UTC48 UTN4864M56 UTN4864 UTB564 UTC56 UTN4864M64 UTB644 UTC64 UTN6476M64 UTB645 UTC64 UTN6476M72 UTN6476 UTB725 UTC72 UTN6476M76 UTB765 UTC76 UTN76100M76 UTB766 UTC76 UTN76100M80 UTN76100 UTB806 UTC80 UTN76100M90 UTB906 UTC90 UTN76100M100 UTB1006 UTC100 Complete bolt tensioner Hydraulic part Threaded puller Polygonal wrench UTH1624M16 UTB161 UTC16 UTH1624M20 UTH1624 UTB201 UTC20 UTH1624M24 UTB241 UTC24 UTH2739M27 UTB272 UTC27 UTH2739M30 UTH2739 UTB302 UTC30 UTH2739M36 UTB362 UTC36 UTH2739M39 UTB392 UTC39 UTH3952M39 UTB393 UTC39 UTH3952M42 UTH3952 UTB423 UTC42 UTH3952M52 UTB523 UTC52 UTH4864M48 UTB484 UTC48 UTH4864M56 UTH4864 UTB564 UTC56 UTH4864M64 UTB644 UTC64 UTH6476M64 UTB645 UTC64 UTH6476M72 UTH6476 UTB725 UTC72 UTH6476M76 UTB765 UTC76 UTH76100M76 UTB766 UTC76 UTH76100M80 UTH76100 UTB806 UTC80 UTH76100M90 UTB906 UTC90 UTH76100M100 UTB1006 UTC

107 UT Bolt tensioners bar D O 1 Force: kn A T K V 2 3 Z H Stroke: Max pressure: 15 mm 1000 bar M16-M100 L G F 1 Interchangeable puller 2 Polygonal wrench 3 End of stroke indicator ring Threaded puller: Selection chart Operating pressure Oil vol. screw Threaded puller Polygonal wrench Weight kn bar cm 3 mm M48 UTN4864M M56 UTN4864M M64 UTN4864M M64 UTN6476M M72 UTN6476M M76 UTN6476M M76 UTN76100M M80 UTN76100M M90 UTN76100M M100 UTN76100M M16 UTH1624M M20 UTH1624M M24 UTH1624M M27 UTH2739M M30 UTH2739M M36 UTH2739M M39 UTH2739M M39 UTH3952M M42 UTH3952M M52 UTH3952M M48 UTH4864M M56 UTH4864M M64 UTH4864M M64 UTH6476M M72 UTH6476M M76 UTH6476M M76 UTH76100M M80 UTH76100M M90 UTH76100M M100 UTH76100M100 A ØD ØF ØG H T Z K O L ØV kg M48x M56x5, M64x ,5 M64x M72x M76x6 111 M76x6 111 M80x , M90x M100x6 146 M16x2 24, M20x2,5 30,5 8,5 3,4 M24x3 36,5 M27x3 41,5 M30x3,5 46, M36x4 55,5 10,5 7,5 M39x4 60,5 M39x4 60, , M42x4, M52x5 81 M48x M56x5, ,5 27 M64x6 96 M64x M72x M76x6 111 M76x M80x ,5 71 M90x6 131 M100x

108 TENSIONING SYSTEMS Hand pumps, power packs, accessories 1000 bar HOW TO CHOOSE A SYSTEM The best system can be chosen according to the oil quantity of the bolt tensioner or set of bolt tensioners and the drive speed required. Various types of EUROPRESS 1000 bar pumps can be chosen and combined, according to their reservoir, capacity and the valve function. A gauge must always be combined with the pump, a hose with working pressure not less than 1000 bar, complete with couplers and fittings.. Operation + gauge single stage double stage delivery tank valve adj. relief valve PS10010G 1,00 cm 3 0,42 l / / PL16#10+ZPS53+G ,6 cm 3 2,4/4,3/8,0 l / / MLP2#TA+ZPS53+G16 / / 0,5-0,1 l/min 2,4/5,0/10,0 l pedal 2/3 / MEC#M21GRT 0,6 l/min 5/10/20/40 l manual 2/3 COUPLERS: HOSES: FITTINGS: UP Presses K13X SN#FT (fitted with female coupler female threaded) All EUROPRESS fittings are designed to work safely at 1000 bar. FEATURES Special 50 tonne customized press Made of steel and equipped with an hydraulic part, they are produced on request and can be customised according to specific needs. The hydraulic part is made of standard products with single or double acting cylinder, single or double phase pump and gauge to guarantee more safety to the system. Our Technical Department is at your disposal to study special projects using this type of tool. 108

109 UB Pipe Benders Capacity : 3/8-4 Pipe benders may be supplied upon request for pipe sizes up to 6" NB or for special applications. FEATURES They are available in two versions: UB# - with hand pump and former sets for use on Nominal Bore Tubes from 3/8 to 4 UB#M with motor-driven pump complete with former set from 3/8 to 4. APPLICATIONS UB pipe benders are suitable for coldbending without filling from 3/8" to 4" sized nominal bore tubes to obtain one shot right and left bends up to 90. Selection chart Method of Operation former dimensions dimensions mm UB2 UB3 UB4 UB4M Hand Pump Electric 3/8 1/2 3/ /4 1 1/ / /2 4 A B C D E F G

110 UL Load Cells Force: kg FEATURES OPTION: F - Version Load Cell complete with 1m flexible hose. UL series load cells have been fully nitrided to give them a high corrosion resistance. They are available in two versions: UL with solid rod Fitted with a spherical push saddle for off centre load alignment ULF with hollow rod To insert threaded rods or tie bars All models are supplied with pressure gauges marked in kg and with a maximum indicating pointer to measure the maximum load. Degree of accuracy: ± 2,5%. APPLICATIONS They are used in many sectors and whenever or wherever it is necessary to measure forces and loads. Because of the nitride treatment they are suitable for outdoor operation or in very aggressive environments. Selection chart Capacity Kg UL05 UL10 UL23 ULF15 Dimensions mm A B C D E F G H 45 2 x M6-3, x M6-3, x M8 90-6, x M ,0 Weight Kg Code UL - 05 Load Cell - = with solid rod F = with hollow rod Capacity in tonnes # F = with 1m flexible tube 110

111 Automotive Equipment Table of contents Mobile folding Crane range UGC p.112 Trolley Jacks range UGJ p.113 Hydraulic lifting Tables range UGT p.114 Hydraulic Bottle Jacks range UMB p

112 UGC Mobile Folding Floor Crane Capacity: Kg FEATURES UGC floor cranes are robust, versatile, and fully folding for easy storage. There are three models available with maximum lifting capacities from 500kg to 2000 kg. Each model is fitted with hard wearing polyamide wheels and castors for smooth and quiet operation. The three position fully extendable jib is fitted with a handle to facilitate easy positioning and is complete with lifting hook. The combined cylinder and pump unit swivels to allow the operator maximum access and control. The cylinder has a safety valve and a stroke limitation device. Selection chart APPLICATIONS These cranes are used in a wide variety of applications including, machinery and engine removal, and in machine shops. UGC cranes are essential for lifting, moving and positioning of motors and engines and where space is limited. Capacity Position 1 Position 2 Position 3 Kg Kg Kg UGC5 UGC10 UGC20 Dimensions mm A A2 E G J K L M R min. R med. R max P S Weight Kg Always check that the pin is fully secured in the correct locating hole, depending on the jib position, and the load to be lifted. 112

113 UGJ Trolley Jacks Capacity: 2-10 t FEATURES H UGJ trolley jacks feature polyamide swivel castors for smooth and quiet operation. All models are fitted with a foot pedal for fast approach to the load. In addition all models are fitted with a safety valve and stroke limiting device. The 2 ton and 3 ton models have polyamide wheels whilst the 6 and 10 tonne models have cast wheels. D2 D B A E C APPLICATIONS These jacks are intended for use mainly in machine shops and garages to lift vehicles. G F Selection chart Capacity t UGJ2 UGJ3 UGJ6 UGJ10 Dimensions mm A B C D D2 E F G H Weight Kg Check that the saddle is placed centrally under the load to be lifted 113

114 UGT Hydraulic lifting table Capacity: 2 t FEATURES The UGT hydraulic lifting table has been designed to lift loads of up to 2 tonne. The lifting height of 880 mm enables the operator to work in a very comfortable position. The table can be locked mechanically by safety pins at three different positions. UGT tables are equipped with foot pedal for fast approach to the load. The cylinder is fitted with a safety valve and stroke limitation device. The polyamide fixed and swivel wheels are quiet in operation, and do not cause damage to floors. APPLICATIONS In machine shops, garages, and a variety of industrial uses. Selection chart Capacity t 2 UGT2 Dimensions mm Weight A B C D Kg Use the foot pedal for a fast approach to the load. 114

115 UMB Hydraulic Bottle Jacks Force: Stroke: 3-50 t 150 mm FEATURES UMB bottle jacks are produced with a one piece base, cylinder and reservoir. This eliminates any potential leaks between the base and reservoir. All jacks are supplied with a operating lever. 20, 30 and 50 tonne models have a carry handle for ease of transport. All models can be used horizontally with the pumping unit below the cylinder. The seals are easily replaced cutting service time down to the minimum. Jacks are fitted with a stroke limiting device and safety valves. APPLICATIONS Selection chart These jacks are ideal for a variety of lifting or pushing jobs and can be used in many different industries. Capacity Stroke Dimensions mm Weight t mm 150 UMB3N150 UMB5N150 UMB8N150 UMB10N150 UMB12N150 UMB15N150 UMB20N150 UMB25N150 UMB30N150 UMB50N150 A B C Kg 425 4, , , , , , , , , ,5 Follow our safety instructions see useful pages P

116 EUROPRESS SPECIAL PRODUCTS Liftings Realisation of the Second Bridge over the Panama Canal - Republic of Panama for which EUROPRESS has supplied the hydraulic components that hold the segments for the construction of the floor system of the bridge (Panama, July 2003) Lifting the railway Station in Antwerp to build the subway below it. (Antwerp, Belgium 2000) Crimpings Construction of Sistema de Transporte de la Región Central de Venezuela, Primera Etapa Caracas Tuy- Medio through the realisation of railway viaducts with metallic floor systems lowered with EUROPRESS hydraulic equipment (Caracas, Venezuela June 2003) Lifting and precision levelling of the suspended floors during rebuilding works on the Campione d Italia Casino (Campione d Italia 2003) Tensioning system for roof s supporting structure while building the new Rome s Music Auditorium. In this case were used bolt tensioner cylinders specially manufactured from Euro Press Pack. (Rome Italy, 2001) Some of the special crimping tools projected and manufactured from EUROPRESS. Load tests Pulling Special CMF series cylinders, mounted on the pulling equipment of diesel engine injectors. Resistance and inflexion tests carried out on slabs or beams by using single or double effect EUROPRESS cylinders. 116

117 EUROPRESS SPECIAL PRODUCTS Synchronized liftings Synchronous lifting of mine digger s cabin P&H 4100 and P&H 2800 for periodic maintenance on cabin s thrust block and turntable (Perù, December 2002) Double effect aluminium telescopic cylinders and Split Flow power pack for the synchronized lifting of military vehicles for the upkeep of tracks. Alignment systems Synchronized lifting with Synchrolift for the rebuilding of house foundations. (Germany 2003) Rerailing of railway carriages Alignment system made up of special CGG series cylinders for the particles detector at the end of the new LHC accelerator ring (CERN Geneva, activity starting in 2007) Rerailing of railway carriages. This system allows the displacement of derailed carriages back onto the rails by using telescopic double effect EUROPRESS cylinders. Foundations of one of the 30 aeolian 30 MW generators installed in the North Sea and levelled with 6 CGS50N100 working at a depth of metres under water. 117