The Enerpac Lightweight Aluminum Cylinders

Transcription

1 The nerpac Lightweight luminum s Shown: RC, RCL, RC, and RR R : tons - inches Lightweight, easy to carry and position to allow a higher cylinder capacity-to-weight-ratio Non-corrosive by design, aluminum has always been a good material for use in many caustic environments Composite bearings on all moving surfaces guarantee NO metal-to-metal contact, to resist side loads and increase cylinder life Think Safety Manufacturer s rating 80% of load and stroke are maximum safe limits. Good practice encourages using only 80% of these ratings! 242 RC-, Single-cting s The lightweight general purpose spring return aluminum cylinders Removable ardened protects plunger from being damaged by abrasive surface contact. 2. Stop Ring on all models absorbs eccentric loading and prevents plunger over-extension. 3. Composite earing material to prevent metal-to-metal contact, reducing side-load issues and increasing life. 4. ard-coated Plunger and ase resist wear and prevent galling T6 luminum lloy Components for maximum strength and minimum weight. RCL-, Lock Nut s The lightweight spring return aluminum cylinders for mechanical load holding. RC-, ollow Plunger s or both push and pull forces with a single-acting cylinders Plunger Return Spring on all singleacting models for prompt cylinder return. RR-, ouble-cting s 7 7. Standard Steel aseplate protects cylinder base from abrasive surfaces. The lightweight aluminum cylinders for lifting and lowering

2 RC-, Single-cting luminum s Shown from left to right: RC-508, RC-1506, RC-304, and RC-206 Lightweight for Maximum Portability s ll RC cylinders are equipped with bolt-on removable saddles of hardened steel. Lightweight and Pumps nerpac hand pumps P-392 or P-802 make the optimal lightweight set. Composite bearings prevent metal-to-metal contact, increasing cylinder life and resistance to side-loads of up to 10% ard coat finish on all surfaces resists damage and extends cylinder life andles included on all models Steel baseplate and saddle for protection against load-induced damage Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity igh-strength return spring for rapid cylinder retraction CR-400 coupler and dustcap included on all models ll cylinders meet SM and ISO standards nerpac lightweight aluminum RC-506 cylinders are ideal for wet environments such as this tunnel under the river (olland igh-speed Train Line). RC-202 RC-204 RC-206 RC-302 RC-304 RC-306 RC-502 RC-504 RC-506 RC-1004 RC-1006 RC-1008 RC luminum Lock Nut s When positive mechanical load holding is required, the lightweight RCL- luminum Lock Nut cylinders are the ideal choice. (tons) [maximum] 20 [24.1] 30 [34.2] 50 [54.9] 100 [110.9] 150 [175.9] Stroke 14 ffective rea (in 2 )

3 Single-cting, Spring Return s luminum vs. Steel luminum cylinders, while offering the most lightweight solution for many lifting, stressing and lowering applications, also have some unique limitations due to material properties. luminum differs from steel in that it has a lower finite fatigue life. This means aluminum cylinders should NOT be used in high-cycle applications such as production. The nerpac line of aluminum cylinders are designed to provide 5,000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use. Optional olt Tilt imensions / RC-50 RC-100 RC-150 CTG-50 CTG-100 CTG-150 Steel ase Plate Mounting oles olt / Circle U RC-20 RC-30 RC-50 RC-100 RC (mm) epth 1) 1) Including ase Plate of.25 inches. our (4) baseplate bolts: from ase RC : tons - inches Steel ase Plate The steel base plate protects the cylinder base from damage, it should not be removed. The base holes in these aluminum cylinders are designed for securing the steel base plate. They will not withstand the capacity of the cylinder. o not use the base holes in these aluminum cylinders to attach any device to the cylinder. U 3/8"-18 NPT Oil Collapsed xtended Outside ore Plunger ase to dvance Port from Plunger Weight (in 3 ) (lbs) RC-202 RC-204 RC-206 RC-302 RC-304 RC-306 RC-502 RC-504 RC-506 RC-1004 RC-1006 RC-1008 RC

4 RCL-, luminum Lock Nut s Shown from left to right: RCL-1006, RCL-504 and RCL-506 To Secure Loads Mechanically s ll RCL cylinders are equipped with bolt-on removable saddles of hardened steel. or tilt saddles see next page. 15 luminum Lock Nut provides mechanical load holding for extended periods ardened steel stop ring increases cylinder life and resistance to side-loads of up to 5% ard coat finish on all surfaces resists damage and extends cylinder life Composite bearings increase cylinder life and side load resistance andles included on all models Steel baseplate and saddle for protection against load-induced damage Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity igh-strength return spring for rapid cylinder retraction CR-400 coupler and dustcap included on all models ll cylinders meet SM and ISO standards oses nerpac offers a complete line of high-quality hydraulic hoses. To ensure the integrity of your system, specify only nerpac hydraulic hoses. Stroke Gauges Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components section for a full range of gauges ffective rea ton (maximum) (in 2 ) The portable Lock Nut cylinder RCL-1506 used for extended load support during epoxy injection for bridge reinforcement. 30 (34.2) 50 (54.9) 100 (110.9) 150 (175.9) RCL-302 RCL-304 RCL-306 RCL-502 RCL-504 RCL-506 RCL-1002 RCL-1004 RCL-1006 RCL-1502 RCL-1504 RCL

5 Single-cting, Spring Return, Lock Nut s luminum vs. Steel luminum cylinders, while offering the most lightweight solution for many lifting, stressing and lowering applications, also have some unique limitations due to material properties. luminum differs from steel in that it has a lower finite fatigue life. This means aluminum cylinders should NOT be used in high-cycle applications such as production. The nerpac line of aluminum cylinders are designed to provide 5,000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use. Optional olt On Tilt imensions / RCL-50 RCL-100 RCL-150 / RCL-30 RCL-50 RCL-100 RCL-150 CTG-50 CTG-100 CTG-150 Steel ase Plate Mounting oles olt Circle U 6.30 (mm) epth 1).24 1) Including ase Plate of.25 inches. our (4) baseplate bolts: from ase /8"-18NPT S U 0-5 RCL : tons - inches Steel ase Plate The steel base plate protects the cylinder base from damage, it should not be removed. The base holes in these aluminum cylinders are designed for securing the steel base plate. They will not withstand the capacity of the cylinder. o not use the base holes in these aluminum cylinders to attach any device to the cylinder. Lifting an Unbalanced Load When lifting an unbalanced load nerpac Synchronous Lift Systems can be the solution with multiple lift point capabilities from 4 to 64 points. 228 Oil Collapsed xtended Outside ore Plunger (ed) ase to dvance Port from Plunger Lock Nut Weight (in 3 ) S (lbs) RCL-302 RCL-304 RCL-306 RCL-502 RCL-504 RCL-506 RCL-1002 RCL-1004 RCL-1006 RCL-1502 RCL-1504 RCL

6 RC-, ollow luminum s Shown from left to right: RC-15010, RC-304 and RC-208 The Lightweight Solution for Tensioning and Testing s ll RC-cylinders are equipped with bolt-on removable hardened steel hollow saddles. Lightweight and Pumps nerpac hand pumps P-392 or P-802 make the optimal lightweight set. 62 ollow plunger design allows for both pull and push forces Composite bearings increase cylinder life and side load resistance ard coat finish on all surfaces resists damage and extends cylinder life andles included on all models loating center tube increases seal life Steel baseplate and saddle for protection against load-induced damage Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity igh-strength return spring for rapid cylinder retraction Gauges Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components section for a full range of gauges. 117 oses nerpac offers a complete line of high-quality hydraulic hoses. To ensure the integrity of your system, specify only nerpac hydraulic hoses. 118 Stroke ffective rea ton [maximum] (in 2 ) n RC-306, powered by a P-392 hand pump, is used to extract corroded carriage pins from refuse collection vehicles. 20 [25.3] 30 [39.6] 60 [65.6] 100 [127.5] RC-202 RC-206 RC-302 RC-306 RC-604 RC-606 RC

7 Single-cting, Spring Return, ollow Plunger s luminum vs. Steel luminum cylinders, while offering the most lightweight solution also have some unique limitations due to material properties. It differs from steel in that it has a lower finite fatigue life. luminum cylinders should NOT be used in high-cycle applications such as production. These cylinders are designed to provide 5000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use. Steel ase Plate Mounting oles olt Circle U / RC-20 RC-30 RC-60 RC-100 epth 1) (mm) ) Including ase Plate of.25 inches. our (4) baseplate bolts: 3/8"- 18 NPT P O.25 RC : tons - inches Center ole : inches Steel ase Plate The steel base plate protects the cylinder base from damage, it should not be removed. The base holes in these aluminum cylinders are designed for securing the steel base plate. They will not withstand the capacity of the cylinder. o not use the base holes in these aluminum cylinders to attach any device to the cylinder. Y U Standard eatures CR-400 coupler and dust cap ll cylinders meet SM and ISO standards. Oil Collapsed xtended Outside ore Plunger ase to dvance Port from Plunger Center ole Weight (in 3 ) Y (lbs) RC-202 RC-206 RC-302 RC-306 RC-604 RC-606 RC

8 RR-, luminum s Shown from left to right: RR-1008, RR-506, RR-502 The Lightweight Solution for ouble-cting pplications s ll RR-cylinders are equipped with bolt-on removable hardened steel saddles. or tilt saddles see next page. 19 ouble-acting for rapid retraction, regardless of hose lengths and system losses Composite bearings increase cylinder life and side load resistance ard coat finish on all surfaces resists damage and extends cylinder life andles included on all models Steel baseplate and saddle for protection against loadinduced damage Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity uilt-in safety valve prevents accidental over-pressurization oses nerpac offers a complete line of high-quality hydraulic hoses. To ensure the integrity of your system, specify only nerpac hydraulic hoses. 118 Optimum Performance nerpac s range of U4 electric pumps, fitted with manual or solenoid operated 4-way valves, offer optimum combinations with RR cylinders. 80 n RR-506 was easy to position under a bulldozer for repair of frame member. Stroke Maximum ffective rea Oil RR-502 RR-504 RR-506 RR-1004 RR-1006 RR-1008 RR-1506 Push Pull (in 2 ) Push Pull (in 3 ) Push Pull

9 ouble-cting, luminum s luminum vs. Steel luminum cylinders, while offering the most lightweight solution also have some unique limitations due to material properties. It differs from steel in that it has a lower finite fatigue life. luminum cylinders should NOT be used in high-cycle applications such as production. RR These cylinders are designed to provide 5000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use. : tons Optional olt On Tilt imensions - inches / RR-50 RR-100 RR-150 CTG-50 CTG-100 CTG from ase Steel ase Plate The steel base plate protects the cylinder base from damage, it should not be removed. I The base holes in these aluminum cylinders are designed for securing the steel base plate. They will not withstand the capacity of the cylinder. 3/8"- 18NPT o not use the base holes in these aluminum cylinders to attach any device to the cylinder. Steel ase Plate Mounting oles / RR-50 RR-100 RR-150 olt Circle U 6.50 (mm) epth 1).25 U Standard eatures CR-400 coupler and dust cap ll cylinders meet SM and ISO standards. 1) Including ase Plate of.25 inch. our (4) baseplate bolts: Collapsed xtended Outside ore Plunger ase to dvance Port Top to Retract Port from Plunger Weight I (lbs) RR-502 RR-504 RR-506 RR-1004 RR-1006 RR-1008 RR