minibooster Hydraulics

Size: px

Start display at page:

Download "minibooster Hydraulics"

Frank Joseph
5 years ago
Views:

1 minibooster Hydraulics The only full range of intensifying solutions!

2 Company history Founded in 1994 as Iversen Hydraulics Aps minibooster A/S founded in 2001 as A/S Situated in Sønderborg, Denmark Owned by Peter M. Clausen (Danfoss A/S) Jørgen M. Clausen (Danfoss A/S) Christen Espersen Henning Davidsen

3 The minibooster company The world s largest manufacturer of oscillating boosters A world-wide distribution network Fast delivery >98% of sales from stock More than 95% exported Carries a wide range of accessories

4 World-Wide Distribution Network

5 Cut out from our Quality Policy It is our goal to have satisfied customers It is first priority that the machine is operating We ship new product to secure satisfied customers Repairs go before ordinary production Complaint analysis and report within 48 hours Customer has the option refurbished or new item

6 ISO 9001 ISO 9001 certified December 2003 All miniboosters are individually marked and traceable minibooster is approved vendor to: Off Shore Critical Sub Sea Applications Leading Automotive Plants

7 Quality All boosters are tested before they leave the factory

8 Please have a look: Benefits Power Packs How it works Filters Applications Animation Accessories Products Techniques Stainless steel Rescue Tools

9 Why use an oscillating booster? Substituting your high-pressure pump with a minibooster will give you great savings: Less investment Less noise Lower operating cost Less space demanding Energy saving

10 How oscillating boosters work minibooster raises the supplied pressure to a higher end pressure, and automatically maintains the end pressure as it compensates for consumption on the high-pressure side

11 How the minibooster works (1 The oil is led to port IN and passes through the check valves KV1, KV2 and DV to the high-pressure side H In this situation the oil flow from the pump goes right through the minibooster, and a cylinder on the highpressure side H will move fast forward Working pressure/flow

12 How the minibooster works (2 When the cylinder meets resistance, the check valves KV2 and DV close As pump pressure is applied to Vol. 1 the pistons move down The bistable valve BV1 connects Vol. 2 to tank over Vol. 3 Working pressure/flow Tank pressure/flow

13 How the minibooster works (3 When the pistons have been moved fully down Pilot string 1 is pressurized and the bistable valve BV1 changes position Working pressure/flow Tank pressure/flow

14 How the minibooster works (4 The oil flow from the pump is led to Vol. 2 making the pistons move upward delivering fluid at the desired end pressure High pressure/flow Working pressure/flow Tank pressure/flow

15 How the minibooster works (5 Once the high-pressure piston HP has been moved fully up Pilot string 1 is connected to tank, the bistable valve BV1 shifts to its original position The cycle is repeated until the required end pressure has been established High pressure/flow Working pressure/flow Tank pressure/flow

16 How the minibooster works (6 The pilot operated check valve DV enables pressure relief of the high-pressure side By connecting port R to the pump and port IN to tank, Pilot string 3 will be presurized, allowing the oil from the high-pressure side H to flow back to tank Working pressure/flow Tank pressure/flow

17 How the minibooster works (7 Animation Please make sure that the HYPERLINK points at the correct address of the ALL.EXE animation file.

18 Successful business areas Workholding Power Packs Off Shore Railroad Mobile

19 Workholding I minibooster is commonly used in clamps and support cylinders where it saves energy and space

20 WorkholdingII The minibooster allows you to use the available hydraulic pressure in the machine tool and to operate any high-pressure function from the low-pressure side

21 Hydraulic Power Pack I Power Packs are commonly used for powering: Bolt Tensioners Nut Splitters Torque Wrenches Railroad Tools Test Stands Rescue Tools Workholding Oil Injection

22 Off Shore I minibooster is commonly used in Wellhead Panels, Casing Tongs and Rough Necks

23 OffShoreII The hydraulic pressure on most oilrigs is bar, but some sub-systems require bar. To reach a higher pressure the minibooster automatically builds up the needed end pressure.

24 Off Shore III minibooster generates 700 bar for ROV attachments like cutters, crimpers, spreaders, Bolt Tensioners Toueque Wrenches and Linear Actuator Override Tools.

25 Rail Road I minibooster is commonly used for maintenance of railroads by building up a 700 bar high pressure for: Pulling tracks apart and pushing tracks together for welding Lifting the tracks Bending the rails

26 Rail Road II minibooster provides an inexpensive and reliable way of obtaining high pressure since hydraulic power sources providing bar are often standard: Rail Road Stretchers Cutting tools Power Packs Crimping tools

27 Mobile I minibooster is commonly used for supplying a high pressure for attachments requiring small cylinders and a high force: Mini demolition tools Pile drivers Tools in man lifts

28 Mobile II Small cylinders provide a very high force and save money for an expensive high-pressure flexible tubing Utilizing the existing hydraulic pressure on the vehicle T P 140 bar IN HP 700 bar R

29 Mobile III Crusher Overload protection 500 bar on small cylinder Fast retracting of wall Small amount of oil dumped

30 HC1 The most compact minibooster with small dimensions and weight Intensification ratios 1.2 to 7.5 Weight only 0.7 kg Outlet up to 0.5 l/min Length 110 mm, ø 38 mm

31 HC2 Standard unit for clamping and workholding applications The best selling minibooster! Intensification ratios 1.2 to 20 Weight only 1 kg Outlet up to 2.5 l/min Length 110 mm, ø 50 mm

32 HC2P Self Priming Booster Pump For applications without hydraulic system Outlet up to 800 bar Weight only 2.1 kg Outlet up to 0.25 l/min Length 133 mm, 65x60 mm

33 HC2D Dual Acting minibooster For applications requiring high volume at high pressure Intensification ratios 1.2 to 20 Weight only 3.8 kg Outlet up to 11 l/min Length 185 mm, ø 64 mm

34 HC3 NG6 manifold version of the HC2, designed for use in NG6 stacking manifold systems Intensification ratios 1.2 to 20 Weight only 2.5 kg Outlet up to 2.5 l/min Length 168 mm, ø 50 mm

35 HC3-PVG PVG manifold variant of the HC3, Designed for use in PVG stacking manifolds systems Intensification ratios 1.2 to 20 Weight only 2.5 kg Outlet up to 2.5 l/min

36 HC3-C A fast response variant of the HC3 High pressure standing before the directional valve Protected from too high flow with an orifice

37 HC3-D A variant of the HC3 with all ports in one end minibooster hole pattern design

38 HC3-F A variant of the HC3 with a 10 micron filter incorporated All ports in one end minibooster hole pattern design

39 HC3-H A variant of HC3 with the topside and the B port closed No need for a TOP Plate

40 HC3-I A variant providing high pressure on the B port

41 HC4 For applications requiring more volume at high pressure Intensification ratios 1.3 to 9.8 Weight only 3 kg Outlet up to 5 l/min Length 141 mm, ø 70 mm

42 HC5 Double acting minibooster providing high pressure in two directions Intensification ratios 1.2 to 20 Weight only 3 kg Outlet up to 2.5 l/min Length 115 mm, ø 70 mm

43 HC6 For applications requiring more volume at high pressure Intensification ratios 1.3 to 8.2 Weight only 9.5 kg Outlet up to 11 l/min Length 235 mm, ø 90 mm

44 HC6D Dual Acting minibooster For applications requiring very high volume at high pressure Intensification ratios 1.2 to 8.2 Weight only 20 kg Outlet up to 56 l/min Length 281 mm, ø 100 mm

45 HC6D2 Dual Acting minibooster Two seperate medias Intensification ratios 1.0 to 10.1 Weight only 22 kg Outlet up to 41 l/min Length 440 mm, ø 100 mm

46 HC6D2W Dual Acting minibooster Stainless steel version Two seperate medias Intensification ratios 1.0 to 10.1 Weight only 22 kg Outlet up to 41 l/min Length 440 mm, ø 100 mm

47 HC7 For pressure up to 2000 bar Intensification ratios 5 to 13 Weight only 1.5 kg Outlet up to 1.3 l/min Length 125 mm, ø 50 mm

48 HC8 For pressure up to 2000 bar (3000 bar on request) Intensification ratios 5 to 20 Weight only 4.5 kg Outlet up to 1.3 l/min Length 140 mm, ø 94 mm

49 HC9 For pressure up to 5000 bar Intensification ratio 25.0 Weight only 9.9 kg Outlet up to 1.3 l/min Length 232mm ø 94mm

50 HC8 & HC9 High pressure plates

51 HC2W Stainless steel intensifier For use with any hydraulic fluid including 100% tap water! Same performance as HC2

52 HC4W Stainless steel intensifier For use with any hydraulic fluid including 100% tap water! Same performance as HC4

53 HC8W Stainless steel intensifier For use with any hydraulic fluid including 100% tap water! Same performance as HC8

54 Hydraulic Power Pack Pressure up to 3000 bar Suitable for 24h continuous work Compact electrically driven unit Quiet operation 64 dba Easy adjustable pressure knob Remote control Rugged design (steel frame)

55 Hydraulic Power Pack Variants Air driven Light version without cooler Petrol driven Additional features With automatic reversing valve With pressure transmitter & timer

56 Filters Contamination is the number one cause of failure It can cause downtime, component and fluid replacement Hydraulic filters give you predictable reliability for your hydraulic systems and components

57 In-Line Filter FIL Pressure up to 350 bar 10 micron sintered bronze element

58 In-Line High pressure T Filter FIL-HA/HT Pressure up to 800 bar 10 micron sintered bronze element Built-in check valves

59 In-Line T Filter FIL-52T-10/53T-10 Pressure up to 350 bar 10 micron sintered bronze element Fast replacement of element

60 Filter Housing HC2-CV6 Pressure up to 200 bar 10 micron sintered bronze element Fast replacement of element Orifice reduces the inlet flow to the maximum allowed Check valve protects filter from backflow

61 NG6 Filter FIL-NG6 Pressure up to 200 bar 10 micron element Fast replacement of element Mechanical clogging indicator

62 Accessories minibooster manufactures a wide range of accessories that provide you with ready-to-use and very compact solutions like valve houses, filters and adapter plates

63 HC3-KIT Mount a standard HC3 to the Parker SD 400 hole pattern Allows a fast replacement of a competitor product HC3 + KIT adding the feature of an incorporated pilot operated dump valve as standard

64 Valve housings minibooster Valve Housings save space and reduce the cost of using stand-alone components The housings will be factory mounted, tested and sized accordingly to the model of minibooster selected Valve housings can be mounted on HC2, HC4 and HC8

65 Control Valve Housing CV1 The CV1 is a valve housing for mounting of a cartridge style directional valve on the minibooster

66 PRV & Orifice Housing CV2 A Pressure Reducing Valve allows adjustment and output from 0 to 800 bar

67 Control & PRV Housing CV3 A Pressure Reducing Valve allows adjustment and output from 0 to 800 bar A control valve directs the flow in forward-, returnand neutral positions

68 Filter & Orfice Housing CV4 A 10µm filter protects the minibooster A Pressure Reducing Valve allows adjustment of output from 0 to 800 bar

69 Sequence Valve Housing CV5 Fast forward movement of the cylinder For clamping with restistance in the cylinder or for 2-stage clamping Full pumpflow to pass through the minibooster

70 Flow curves The best way to determine the output flow at a specific pressure, for a given inlet and pressure Example: HC2-4.0-B-1 Inlet 50 bar / 14 l/min Inlet 100 bar / 14l/min Inlet 150 bar / 14l/min Inlet 200 bar / 14l/min Bar H l/min Bar H l/min Bar H l/min Bar H l/min , , , , , ,8 80 1, ,6 80 9, , , , , , , , , , , , , , , , , , , , , , , , , ,

71 Trouble shooting (1 Failure Hydraulic booster: Possible cause: Does not reach intensified pressure Chips in KV1 valve (oil contamination) Continuously operating Chips in KV1 valve (oil contamination) Chips in DV valve Loosing pressure when oil is hot Damaged high-pressure piston due to contamination (oil contamination)

72 Trouble shooting (2 Failure Hydraulic booster: Leakage between top- and middlepart Leakage between bottom- and middlepart Broken bolts Possible cause: Inlet pressure too high (max. 200 bar) Inlet flow too high Too high volume released through the DV valve Will not sustain high pressure Not able to release pressure through DV valve Chips in KV2 valve (oil contamination) Chips in DV valve Inlet pressure too low

73 Trouble shooting (3 Failure in the Hydraulic Circuit: Possible cause: Hydraulic booster fails to function Inlet pressure too low Inlet flow too low Outlet pressure fluctuates Pressure peaks on the inlet side

74 High Flow Solution Excavator pump- and concrete crusher applications which at one time need a high pressure of e.g. 300 bar and a flow of e.g. 200 l/min

75 Direct Proportionally Controlled Boosters, G Model When the low-pressure side changes between 20 and 200 bar, the output will follow proportionally up and down Application areas: Workholding Off shore Lifting

pressure relief valve making the minibooster work hard

76 Dynamic Version - Pump Function The minibooster is dimensioned to reach a pressure above the one set by the pressure relief valve making the minibooster work hard producing volume at the pressure given by the pressure relief valve

77 Rescue Tools

78 GENERATE HIGH PRESSURE WHERE AND WHEN YOU NEED IT

WORKHOLDING APPLICATION BOOKLET

WORKHOLDING APPLICATION BOOKLET Applications and advantages of using minibooster hydraulic pressure intensifiers MINIMUM SIZE MAXIMUM POWER B-GB Workholding 2018.04 1 of 20 2 of 20 B-GB Workholding 2018.04