MODELS YCAL0287, 0317, 0347 and YCAL0377 STYLE "C"

Transcription

1 AIR-COOLED CONDENSING UNIT HERMETIC SCROLL RENEWAL PARTS Supercedes: NONE Form: RP2 (105) MODELS YCAL0287, 0317, 0347 and YCAL0377 STYLE "C" YCALMMHPd TON Kw 50 Hz 380/ MODELS ONLY

2 TABLE OF CONTENTS PAGE UNIT NO MEN CLA TURE NAMEPLATE ENGINEERING DATA...3 EVAPORATOR EVAPORATOR COMPONENTS...4 CONDENSER COILS CONDENSER COIL COMPONENTS...7 FAN FAN COMPONENTS...9 PIPING REFRIGERANT PIPING COMPONENTS...10 COMPRESSOR COMPRESSOR...14 CONTROL AND POWER PANELS CONTROL PANEL AND POWER PANEL...18 SENSOR HARNESS...30 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS...32 WIRE HARNESS CONNECTORS-FIELD REPLACEMENT PART NUMBERS...33 CHILLER OP TIONS YCAL CHILLER OPTIONS - KITS...34 ENCLOSURE KIT OPTIONS...36 REMOTE CONTROL CENTER...41 REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN...42 RECOMMENDED SPARE PARTS...43 WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dan ger ous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. 2 YORK INTERNATIONAL

3 BASIC PART NUM BER UNIT NOMENCLATURE NAME PLATE ENGINEERING DATA YCAL0347EC50XCA BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL Y : YORK # # # # Tons/Kw E High Effi ciency C :R-22 C C : Chiller 0287 B :R-407C A : Air Cooled 0317 L : Scroll : /3/ A :Design Series C : :Engineering Change or PIN Level X :Across the Line PART NUMBER LETTER CODES POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X X M D : Standard Power Option : MP NF Disconnect Switch X H : No Ambient Kit : High Ambient Kit (factory) # # T S M B : MP w/ Ind. Sys. Brkr. G : High Ambient Kit (fi eld) C S B : SP TB w/ Ind. Sys. Brkr. T : BAS/EMS Temp. Reset / Offset S D B : SP NF Disconnect Switch S : Spanish LCD & Keypad Display B X : No Transformer Required F : French LCD & Keypad Display E T Q : Transformer 115/24V (factory) : Special Transformer Required X : No Power Factor Capacitor C : Power Factor Capacitor Q : Special Power Factor Capacitor G I : German LCD & Keypad Display : Italian LCD & Keypad Display : : : 1 L : N. American Safety Code (cu.l./cetl) MP = Multiple Point N : No Listing (typically 50 HZ non-ce, SP = Single Point non-u.l. NF = Non-Fused T : Suction TempSensor TB = Terminal Block C : Motor Current Module Ser. = Service O : OptiView Remote Panel Ind. Sys. Brkr. & L. Ext. Handles = Individual S : Sequence Control & Automatic Lead Transfer System Breaker & Lockable External Handle :Low Temp. Brine (LBrT) :Thermal Storage :Chicago Relief Code :Service Isolation Valve :Both Chicago & Isolat. :Elec. Exp. Valve :Hot Gas By-Pass (# circuits) X :Heater (Standard) EVAP. FIELD CONDENSER FIELD CABINET FIELD X :150# PSI DWP X : Aluminum X 3 :300# PSI DWP C : Copper 1 D :Double Thick Insulation B : Black Fin 3 W :Weld Flange P : Phenolic 5 V :Victaulic Flange X : TEAO Fan 7 S :Flow Switch Motors B D :Diff. Press. Switch L A :ASME Pressure Vessel 1 and Associated Codes S N : Wire Condenser Headers Only (factory) : Wire (Full Unit) Enc. Panels (factory) : Wire/Louvered Enc. Panels (factory) : Louvered (Cond. Only) Enc. Panels (factory) : Louvered (Full Unit) Enc. Panels (factory) : Acoustic Sound Blanket : Low Sound Fans : 1" Defl ection : Seismic : Neoprene Pads 55 EXTENDED FIELD WARRANTY 56 REFRIGERANT WARRANTY 61 PLANT OF MANUFACTURE X B C D E F G H : 1st Year Parts Only : 1st Year Parts & Labor : 2nd Year Parts Only : 2nd Year Parts & Labor : 5 Year Compressor Parts Only : 5 Year Compressor Parts & Labor Only : 5 Year Units Parts Only : 5 Year Unit Parts & Labor X : No Refrigerant Warranty : 1 Year Refrigerant : 2 Year Refrigerant : 5 Year Refrigerant R : Monterrey NOTES: 1. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the fi rst 14 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. YORK INTERNATIONAL 3

4 Evaporator EVAPORATOR COMPONENTS Service Note: Pin location 38 in Model Number will be "X" for 150# DWP Cooler. Pin location 38 in Model Number will be "3" for 300# DWP Cooler Service Note: Standard 150# DWP Cooler Flow Switch Optional 300# DWP Cooler Flow Switch Differential Pressure Switch FIG. 1 EVAPORATOR COMPONENTS (REF. TABLES 1 AND 1A, PAGE 5 AND 6) 4 YORK INTERNATIONAL

5 ITEM NUMBER QTY PER UNIT EVAPORATOR COMPONENTS (CONT'D) TABLE 1 EVAPORATOR COMPONENTS PSIG (SEE FIG. 1, PAGE 4) DESCRIPTION DWP UNIT MODEL YCAL0287 UNIT MODELS YCAL0317 AND YCAL Cooler, less Heater & Insulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gasket, Baffl e and Head ALL Heater, Cooler 180 Watt N/A N/A 7 2 Heater, Cooler 280 Watt ALL N/A Heater, Cooler 420 Watt N/A 9 2 Well, Thermo ALL Insulation (3/4"x49"x65") ALL - Insulation (1 1/2"x49"x65") Sensor, Water Temperature ALL Adhesive (Use with #6) ALL Evaporator TABLE 1 (CONT'D) EVAPORATOR COMPONENTS PSIG (SEE FIG. 1, PAGE 4) ITEM NUMBER QTY PER UNIT DESCRIPTION DWP UNIT MODEL YCAL Cooler, less Heater & Insulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gasket, Baffl e and Head ALL Heater, Cooler 180 Watt ALL 1 Heater, Cooler 280 Watt Well, Thermo ALL Insulation (3/4"x49"x65") ALL - Insulation (1 1/2"x49"x65") Sensor, Water Temperature ALL Adhesive (Use with #6) ALL YORK INTERNATIONAL 5

6 Evaporator ITEM NUMBER QTY PER UNIT EVAPORATOR COMPONENTS (CONT'D) TABLE 1A EVAPORATOR COMPONENTS PSIG (SEE FIG. 1, PAGE 4) DESCRIPTION DWP UNIT MODEL YCAL0287 UNIT MODELS YCAL0317 AND YCAL Cooler, less Heater & Insulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gasket, Baffl e and Head ALL Heater, Cooler 180 Watt N/A N/A 7 2 Heater, Cooler 280 Watt ALL N/A Heater, Cooler 420 Watt N/A 9 2 Well, Thermo ALL Insulation (3/4"x49"x65") ALL - Insulation (1 1/2"x49"x65") Sensor, Water Temperature ALL Adhesive (Use with #6) ALL TABLE 1A (CONT'D) EVAPORATOR COMPONENTS PSIG (SEE FIG. 1, PAGE 4) ITEM NUMBER QTY PER UNIT DESCRIPTION DWP UNIT MODEL YCAL Cooler, less Heater & Insulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gasket, Baffl e and Head ALL Heater, Cooler 180 Watt ALL 1 Heater, Cooler 280 Watt Well, Thermo ALL Insulation (3/4"x49"x65") ALL - Insulation (1 1/2"x49"x65") Sensor, Water Temperature ALL Adhesive (Use with #6) ALL YORK INTERNATIONAL

7 CONDENSER COIL COMPONENTS 701 RIGHT POWER PANEL END OF CHILLER Condenser LEFT b FIG. 2 CONDENSER COIL COMPONENTS - YCAL0347 & YCAL0377 SHOWN (REF. TABLE 2, PAGE 8) YORK INTERNATIONAL 7

8 CONDENSER COIL COMPONENTS TABLE 2 CONDENSER COIL COMPONENTS (SEE FIG. 2, PAGE 6) Condenser ITEM DESCRIPTION NUMBER ALUMINUM FIN COILS 701 Coil Module* POSI- TION** QTY YCAL0287 YCAL0317 RH LH BLACK FIN COILS 701 RH Coil Module* 702 LH PHENOLIC COILS 701 RH Coil Module* 702 LH COPPER COILS 701 RH Coil Module* 702 LH *Note: Coil Module includes coil and headers. **Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller. TABLE 2 (CONT'D) CONDENSER COIL COMPONENTS (SEE FIG. 2, PAGE 6) ITEM DESCRIPTION NUMBER ALUMINUM FIN COILS 701 Coil Module* POSI- TION** QTY YCAL0347 YCAL0377 RH LH BLACK FIN COILS 701 RH Coil Module* 702 LH PHENOLIC COILS 701 RH Coil Module* 702 LH COPPER COILS 701 RH Coil Module* 702 LH *Note: Coil Module includes coil and headers. **Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller. 8 YORK INTERNATIONAL

9 FAN COMPONENTS Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - use RUST VETO a solvent type, rust preventative coating. Fans FIG. 3 FAN COMPONENTS Service Note: Pin Location 52 in Model Number will be X for Standard Fan, or L for Low Noise Fan. See page 3. TABLE 3 FAN COMPONENTS ITEM NUMBER DESCRIPTION S = Recommended Spare Parts VOLTAGE CODE STANDARD 7/8", 1160 RPM FAN TYPE LOW NOISE 7/8", 850 RPM 1 s Motor, Fan 2 HP (YCAL0287-YCAL0377) 2 s Blade All Guard All Orifi ce All Support, Inner All Support, Outer All Screw, Cap (M8x125) All Spacer All YORK INTERNATIONAL 9

10 REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCAL MMHP Piping FIG. 4 REFRIGERANT PIPING COMPONENTS - MODEL YCAL0317 SHOWN (REF. TABLE 4, PAGES 11 AND 12) 10 YORK INTERNATIONAL

11 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YCAL MMHP TABLE 4 REFRIGERANT PIPING COMPONENTS (SEE FIG. 4, PAGE 10) ITEM NO. SYS. DESCRIPTION YCAL xxx YCAL xxx 1 s 1 Valve, Electronic Expansion Dehydrator, Body (Not Shown) s Both Core, Dehydrator Moisture Indicator, Body Both Moisture Indicator, Sight Glass Cap Both Valve, Liquid Stop Both Compressor See pages 15 and 16 8 Both Valve, Charging Insulation, 1 3/8" Insulation, 1 5/8" * Both Insulation, 2 1/8" N/A Insulation, 2 5/8" Insulation, 3 1/8" N/A N/A 10 Valve, Ball (Discharge) Both Valve, Ball (Suction) Both Valve, Relief Piping S = Recommended Spare Parts *Note: Piping insulation not shown. YORK INTERNATIONAL 11

12 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YCAL MMHP TABLE 4 (CONT'D) REFRIGERANT PIPING COMPONENTS (SEE FIG. 4, PAGE 10) Piping ITEM NO. SYS. DESCRIPTION YCAL xxx YCAL xxx 1 s 1 Valve, Electronic Expansion Dehydrator, Body (Not Shown) s Both Core, Dehydrator Moisture Indicator, Body Both Moisture Indicator, Sight Glass Cap Both Valve, Liquid Stop Both Compressor See pages 16 and 17 8 Both Valve, Charging Insulation, 1 3/8" N/A Insulation, 1 5/8" * Both Insulation, 2 1/8" Insulation, 2 5/8" N/A Insulation, 3 1/8" N/A N/A 10 Valve, Ball (Discharge) Both Valve, Ball (Suction) Both Valve, Relief S = Recommended Spare Parts *Note: Piping insulation not shown. 12 YORK INTERNATIONAL

13 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YCAL MMHP Tube Relief Valve FIG. 4a SAFETY RELIEF VALVE YORK INTERNATIONAL 13

14 COMPRESSOR YCAL0287 Compressor b YCAL0317, YCAL0347 and YCAL FIG. 6 COMPRESSOR LAYOUTS (REF. TABLES 5, 5A AND 5B, PAGES 15 AND 16) 14 YORK INTERNATIONAL

15 COMPRESSOR (CONT D) TABLE 5 COMPRESSOR PART NUMBERS - R-22 (SEE FIGS. 6 AND 6A, PAGE 14 AND 16) R-22 MODEL VOLTAGE CODE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY YCAL ZR250KC ZR300KC 2 YCAL ZR250KC ZR250KC 3 YCAL ZR300KC ZR250KC 3 YCAL ZR300KC ZR300KC 3 TABLE 5 (CONT'D) COMPRESSOR PART NUMBERS - R-407C (SEE FIGS. 6 AND 6A, PAGE 14 AND 16) MODEL VOLTAGE CODE R-407C SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY Compressor YCAL ZR250KCE ZR300KCE 2 YCAL ZR250KCE ZR250KCE 3 YCAL ZR300KCE ZR250KCE 3 YCAL ZR300KCE ZR300KCE 3 YORK INTERNATIONAL 15

16 COMPRESSOR (CONT D) TABLE 5A COMPRESSOR OIL TYPE ITEM REF. DESCRIPTION 1 GALLON 5 GALLON OIL s R-22 Oil, Type 'F' (Mineral) R-407C Oil, Type 'V' S = Recommended Spare Parts TABLE 5B HEATER PART NUMBERS Compressor MODEL SYSTEM HEATER PART NUMBERS QUANTITY YCAL YCAL YCAL YCAL ITEM REF. NO. DESCRIPTION YORK NO. A Module Protector, Copeland B Cover, T-Box C Label, Wiring Diagram Discharge Connection Pressure Equalization Suction Connection Oil Line FIG. 6A COMPRESSOR (REF. TABLE 5, 5A AND 5B, PAGE 15 AND 16) 16 YORK INTERNATIONAL

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18 CONTROL PANEL COMPONENTS A 10B 5B Control & Power Panel 2 4 5A FIG. 7 CONTROL PANEL COMPONENTS (REF. TABLE 6, PAGE 17) 18 YORK INTERNATIONAL

19 CONTROL PANEL AND POWER PANEL (CONT D) TABLE 6 CONTROL PANEL COMPONENTS (SEE FIG. 7, PAGE 16) Item No. Qty. Description Common Parts 2 1 Transformer (115/24V) Transformer (4T & 5T) Transformer (3T) Bridge Rectifi er Remote Current Reset A s 1 Micro Board B s 1 EPROM A 1 Fuse Holder B s 1 Fuse Relay, EEV s Recommended Spare Part LUG KITS TABLE Circuit Breakers S3H035TW S3H040TW S3H050TW S3H060TW S3H070TW S3H080TW S3H090TW S3H100TW S3H125TW S3H150TW S3H175TW S3H200TW S3H225TW Wire Size YORK Lug Kit Part Number #14AWG-#2 AWG #14AWG-#1/0 AWG (1) 2-4/0 AWG #14AWG-300KCMIL AWG S4H250BW #6AWG-350KCMIL AWG S5H400BW (1) KCMIL AWG Control & Power Panel Non-Fused YORK Lug Kit Wire Size Disconnect Switch Part Number S3H150DW (1) 2-4/0 AWG S3B225DW #14AWG-300KCMIL AWG S4H250DW #6AWG-350KCMIL AWG S5H400DW (1) KCMIL AWG YORK INTERNATIONAL 19

20 POWER PANEL COMPONENTS 4A 4B 5A 5B 4A 4B 2B 2B 2C 2D 2E 2C 2D 2E 8A 8B 8A 8B Control & Power Panel 3B 3C 3D 3E 4J 5E 4J 3B 3C 3D 3E aa FIG. 8 POWER PANEL COMPONENTS - (REF. TABLE 7, PAGES 22-29) 20 YORK INTERNATIONAL

21 POWER PANEL COMPONENTS (CONT D) Control & Power Panel FIG. 8a PANEL NUMBER STICKER - (REF. TABLE 7, PAGES 22-29) YORK INTERNATIONAL 21

22 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 7 POWER PANEL COMPONENTS - YCAL MULTIPLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Multiple Point Terminal Blocks Mupltiple Point Circuit Breakers Multiple Point Non-Fused Disconnect Switches OLD NEW OLD NEW OLD NEW * * * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 5 Surge Supressor (Sys 2) D 5 Auxiliary Contact (Sys 2) E 5 Ground Lug A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 2) N/A N/A N/A N/A 1 1 MP Non-Fused Disc. Sw. (Sys 1) MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A N/A N/A N/A N/A MP Handle (CB & NFDS) B N/A N/A 2 MP Shaft (CB & NFDS) J 2 Ground Lug A 3 SP Terminal Block N/A N/A N/A N/A N/A N/A 1 SP Non-Fused Disc. Sw. N/A N/A N/A N/A N/A N/A 5B 1 SP Oper. Mech. (NFDS) N/A N/A N/A N/A N/A N/A 5E 1 SP Ground Lug N/A N/A N/A N/A N/A N/A 8A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. 22 YORK INTERNATIONAL

23 POWER PANEL COMPONENTS (CONT D) TABLE 7 POWER PANEL COMPONENTS - YCAL SINGLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description s Recommended Spare Part Single Point Non-Fused Disc. Sw. Single Point Terminal Block w/ w/ Sep. Sys. Circuit Breakers Sep. Sys. Circuit Breakers OLD NEW OLD NEW * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 5 Surge Supressor (Sys 2) D 5 Auxiliary Contact (Sys 2) E 5 Ground Lug A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) MP Circuit Breaker (Sys 2) MP Non-Fused Disc. Sw. (Sys 1) N/A N/A N/A N/A 1 MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A 4B 2 MP Handle (CB & NFDS) MP Shaft (CB & NFDS) J 1 Ground Lug (Sys 1) 1 Ground Lug (Sys 2) A 3 SP Terminal Block N/A N/A SP Non-Fused Disc. Sw N/A N/A 5B 1 SP Handle (NFDS) N/A N/A 1 SP Shaft (NFDS) E 1 SP Ground Lug A 2 Surge Suppressor B 2 Relay *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. Control & Power Panel YORK INTERNATIONAL 23

24 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 7 POWER PANEL COMPONENTS - YCAL MULTIPLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Multiple Point Terminal Blocks Mupltiple Point Circuit Breakers Multiple Point Non-Fused Disconnect Switches OLD NEW OLD NEW OLD NEW * * * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 4B 4J 5A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 2) N/A N/A N/A N/A 1 1 MP Non-Fused Disc. Sw. (Sys 1) MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A N/A N/A N/A N/A MP Handle (CB & NFDS) N/A N/A MP Shaft (CB & NFDS) N/A N/A Ground Lug (Sys 1) 1 Ground Lug (Sys 2) SP Terminal Block N/A N/A N/A N/A N/A N/A 1 SP Non-Fused Disc. Sw. N/A N/A N/A N/A N/A N/A 5B 1 SP Handle (NFDS) N/A N/A N/A N/A N/A N/A 5E 1 SP Ground Lug N/A N/A N/A N/A N/A N/A 8A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. 24 YORK INTERNATIONAL

25 POWER PANEL COMPONENTS (CONT D) TABLE 7 POWER PANEL COMPONENTS - YCAL SINGLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Single Point Non-Fused Disc. Sw. Single Point Terminal Block w/ w/ Sep. Sys. Circuit Breakers Sep. Sys. Circuit Breakers OLD NEW OLD NEW * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) MP Circuit Breaker (Sys 2) MP Non-Fused Disc. Sw. (Sys 1) N/A N/A N/A N/A 1 MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A 4B 2 MP Handle (CB & NFDS) MP Shaft (CB & NFDS) J 1 Ground Lug (Sys 1) 1 Ground Lug (Sys 2) A 3 SP Terminal Block N/A N/A SP Non-Fused Disc. Sw N/A N/A 5B 1 SP Handle (NFDS) SP Shaft (NFDS) N/A N/A 5E 1 SP Ground Lug A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. Control & Power Panel YORK INTERNATIONAL 25

26 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 7 POWER PANEL COMPONENTS - YCAL MULTIPLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Multiple Point Terminal Blocks Mupltiple Point Circuit Breakers Multiple Point Non-Fused Disconnect Switches OLD NEW OLD NEW OLD NEW * * * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 4B 4J 5A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 2) N/A N/A N/A N/A 1 1 MP Non-Fused Disc. Sw. (Sys 1) MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A N/A N/A N/A N/A MP Handle (CB & NFDS) N/A N/A MP Shaft (CB & NFDS) N/A N/A Ground Lug (Sys 1) Ground Lug (Sys 2) SP Terminal Block N/A N/A N/A N/A N/A N/A 1 SP Non-Fused Disc. Sw. N/A N/A N/A N/A N/A N/A 5B 1 SP Oper. Mech. (NFDS) N/A N/A N/A N/A N/A N/A 5E 1 SP Ground Lug N/A N/A N/A N/A N/A N/A 8A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. 26 YORK INTERNATIONAL

27 POWER PANEL COMPONENTS (CONT D) TABLE 7 POWER PANEL COMPONENTS - YCAL SINGLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Single Point Non-Fused Disc. Sw. Single Point Terminal Block w/ w/ Sep. Sys. Circuit Breakers Sep. Sys. Circuit Breakers OLD NEW OLD NEW * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) MP Circuit Breaker (Sys 2) MP Non-Fused Disc. Sw. (Sys 1) N/A N/A N/A N/A 1 MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A 4B 1 MP Handle (CB & NFDS) MP Shaft (CB & NFDS) J 1 Ground Lug (Sys 1) Ground Lug (Sys 2) A 3 SP Terminal Block N/A N/A SP Non-Fused Disc. Sw N/A N/A 5B 1 SP Handle (NFDS) SP Shaft (NFDS) N/A N/A 5E 1 SP Ground Lug A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. Control & Power Panel YORK INTERNATIONAL 27

28 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 7 POWER PANEL COMPONENTS - YCAL MULTIPLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Multiple Point Terminal Blocks Mupltiple Point Circuit Breakers Multiple Point Non-Fused Disconnect Switches OLD NEW OLD NEW OLD NEW * * * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 4B 4J 5A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 2) N/A N/A N/A N/A 1 1 MP Non-Fused Disc. Sw. (Sys 1) MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A N/A N/A N/A N/A MP Handle (CB & NFDS) N/A N/A MP Shaft (CB & NFDS) N/A N/A Ground Lug (Sys 1) 1 Ground Lug (Sys 2) SP Terminal Block N/A N/A N/A N/A N/A N/A 1 SP Non-Fused Disc. Sw. N/A N/A N/A N/A N/A N/A 5B 1 SP Oper. Mech. (NFDS) N/A N/A N/A N/A N/A N/A 5E 1 SP Ground Lug N/A N/A N/A N/A N/A N/A 8A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. 28 YORK INTERNATIONAL

29 POWER PANEL COMPONENTS (CONT D) TABLE 7 POWER PANEL COMPONENTS - YCAL SINGLE POINT (SEE FIG. 8, PAGE 20) Item No. Qty. Description Single Point Non-Fused Disc. Sw. Single Point Terminal Block w/ w/ Sep. Sys. Circuit Breakers Sep. Sys. Circuit Breakers OLD NEW OLD NEW * * * * B s 6 Fan Overload C 6 Link Module D s 6 Fan Contactor E 6 Supressor B 3 Compressor Contactor (Sys 1) Compressor Contactor (Sys 2) C 6 Surge Supressor D 6 Auxiliary Contact E 6 Ground Lug A 4B 4J 5A 3 MP Terminal Block (Sys 1) N/A N/A N/A N/A 3 MP Terminal Block (Sys 2) N/A N/A N/A N/A 1 MP Circuit Breaker (Sys 1) MP Circuit Breaker (Sys 2) MP Non-Fused Disc. Sw. (Sys 1) N/A N/A N/A N/A 1 MP Non-Fused Disc. Sw. (Sys 2) N/A N/A N/A N/A 1 MP Handle (CB & NFDS) MP Shaft (CB & NFDS) Ground Lug (Sys 1) 1 Ground Lug (Sys 2) SP Terminal Block N/A N/A SP Non-Fused Disc. Sw N/A N/A 5B 1 SP Handle (NFDS) SP Shaft (NFDS) N/A N/A 5E 1 SP Ground Lug A 2 Surge Suppressor B 2 Relay s Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 8a, Page 19, then refer to the appropriate parts list for that number. Control & Power Panel YORK INTERNATIONAL 29

30 SENSOR HARNESS b Control & Power Panel FIG. 9 HARNESS LAYOUT (REF. TABLE 8, PAGE 77) a b FIG. 10 SENSOR HOUSING PART NUMBERS (REF. TABLE 8, PAGE 31) 30 YORK INTERNATIONAL

31 SENSOR HARNESS - CONT D TABLE 8 SENSOR HARNESS WIRING (SEE FIGS. 9 AND 10, PAGE 30) Board Location MICRO P4 MICRO P6 MICRO P7 MICRO P5 EEV OUT- PUT BOARD AND TRANS- FORMER 4T & 5T Cable Item No. Cable Length " " " " " " " " " " " " " Wire Color Plug Pin No. Red 5 White 10 Black 1 Drain 2 Red 7 White 12 Black 8 Drain 9 Black 5 Red 8 Drain 2 Black 6 Red 9 Drain 3 Black 4 Red 7 Drain 1 Red 5 White 10 Black 1 Drain 2 Red 7 White 12 Black 8 Drain 9 Red 12 Black 7 Drain 2 Red 13 Black 8 Drain 3 Red 14 Black 9 Drain 4 Function System #1 Suction Pressure System #1 Discharge Pressure Leaving Chilled Water Temperature Entering Chilled Water Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure System #1 Liquid Temperature Sensor System #2 Liquid Temperature Sensor System #1 Suction Temperature Sensor Red 15 System #2 Suction Black 10 Temperature Sensor Drain 5 Black 4T System #1 Red TB 1-2 EEV Output Black 5T Sysyem #2 Red TB 2-2 EEV Output Harness Assembly Part Number Control & Power Panel YORK INTERNATIONAL 31

32 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS Temp Sensor a Control & Power Panel FIG. 11 TRANSDUCERS AND TEMP SENSORS (REF. TABLE 9) TABLE 9 TRANSDUCERS AND TEMP SENSORS (SEE FIG. 11) Quantity 2 5 Description Item Number Voltage Code d Part Number 1 s 1 Sensor, Outside Air Temperature All Sensor, Water Temp. (EWT, LWT) All Compound, Heat Conductive All s 1 per system Transducer, Suction Pressure (0-200psi) All s 1 per system Transducer, Discharge Pressure (0-400psi) All per system Sensor, EEV Suction Temperature All s Recommended Spare Part 32 YORK INTERNATIONAL

33 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS b FIG. 12 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS (REF. TABLE 10) TABLE 10 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS (SEE FIG. 12) Item Location Description Pins Part Number No. 1 Plug Connector Pin 2 Transducer Contact Pins End 3 Rubber Collar Plug Connector Pin 5 Wire Harness Contact Pins End 6 Rubber Collar Plug Connector Pin 8 Transducer Contact Pins End 9 Rubber Collar Plug Connector Pin 11 Wire Harness Contact Pins End 12 Rubber Collar Control & Power Panel s Recommended Spare Part YORK INTERNATIONAL 33

34 YCAL CHILLER OPTIONS KITS TABLE 11 FIELD INSTALLED OPTIONS PART NUMBERS MODEL NUMBER YCAL VIBRATION ISOLATORS SPRING 1" DEFLEC. ALUMINUM* & BLACK FIN VIBRATION ISOLATORS SPRING 2" (SEISMIC) ALUMINUM* & BLACK FIN VIBRATION ISOLATOR PAD 1/2" DEFLEC. NEOPRENE VIBRATION ISOLATORS SPRING 1" DEFLEC. COPPER* * Note: Condenser Coil Fin Material. ** Note: Hot Gas By-Pass Solenoid Valve Only: VIBRATION ISOLATORS SPRING 2" (SEISMIC) COPPER* VIBRATION ISOLATOR PAD 1/2" DEFLEC. NEOPRENE BAS/EMS TEMPERA- TURE RESET / OFFSET ISN MICRO- GATEWAY MODEL # MODEL NUMBER YCAL STANDARD 150# FLOW SWITCH OPTIONAL 300# FLOW SWITCH DIFFER- ENTIAL PRESSURE SWITCH HIGH AMBIENT KIT MOTOR CURRENT MODULE KIT RELIEF SAFETY DEVICE KIT WELD FLANGE KIT VICTAULIC FLANGE KIT MODEL # Voltage Codes Chiller Options MODEL NUMBER YCAL WIRE ENCLOSURE (FULL KIT) LOUVERED ENCLOSURE (FULL KIT) WIRE / LOUVERED ENCLOSURE (FULL KIT) TABLE 11A CONTROL TRANSFORMER KIT LOUVERED ENCLOSURE CONDENSER ONLY (FULL KIT) MODEL NUMBERS VOLTAGE DESCRIPTION PART NUMBER YCAL0287-YCAL KIT, CONTROL TRANSFORMER YORK INTERNATIONAL

35 This page intentionally left blank Chiller Options YORK INTERNATIONAL 35

36 ENCLOSURE KIT OPTIONS TABLE 12 ENCLOSURE KIT OPTIONS - TOP AND BOTTOM SECTIONS (SEE FIGS , PAGES 37-40) MODEL NUMBER YCAL- WIRE ENCLOSURE LOUVERED ENCLOSURE WIRE / LOUVERED ENCLOSURE LOUVERED ENCLOSURE CONDENSER ONLY 0287 (Top) (Bottom) N/A 0317 (Top) (Bottom) N/A 0347 (Top) (Bottom) N/A 0377 (Top) (Bottom) N/A *Note: For full kit part numbers see page 34 Chiller Options 36 YORK INTERNATIONAL

37 ENCLOSURE KIT OPTIONS (CONT D) FIG. 13 LOUVERED ENCLOSURE (TOP SECTIONS) - YCAL0347 AND YCAL0377 SHOWN (REF. TABLE 13) TABLE 13 LOUVERED ENCLOSURE (Top Sections) - (SEE FIG. 13) LOUVERED ENCLOSURE (TOP SECTIONS) YCAL0287 & YCAL0317 YCAL0347 & YCAL0377 ITEM # DESCRIPTION QTY QTY 100 RAIL Z CHANNEL RAIL PANEL, REAR LH PANEL, REAR RH RAIL, REAR PANEL, FRONT PANEL, FRONT LEFT PANEL, FRONT RIGHT BRACKET PLATE, PANEL PANEL, TOP PANEL, TOP Chiller Options YORK INTERNATIONAL 37

38 ENCLOSURE KIT OPTIONS (CONT D) FIG. 14 LOUVERED ENCLOSURE (BOTTOM SECTIONS) - YCAL0287 ANDYCAL0317 SHOWN (REF. TABLE 14) TABLE 14 LOUVERED ENCLOSURE (Bottom Sections) - (SEE FIG. 14) Chiller Options LOUVERED ENCLOSURE (BOTTOM SECTIONS) YCAL0287 & YCAL0317 YCAL0347 & YCAL0377 ITEM # DESCRIPTION QTY QTY 100 SUPPORT, REAR SUPPORT BRACE SUPPORT, ANGLE COVER PANEL PANEL PANEL PANEL PANEL, FRONT PANEL, FRONT PANEL PANEL YORK INTERNATIONAL

39 ENCLOSURE KIT OPTIONS (CONT D) FIG. 15 WIRE ENCLOSURE (TOP SECTIONS) - YCAL0287 AND YCAL0317 SHOWN (REF. TABLE 15) TABLE 15 WIRE ENCLOSURE (Top Sections) - (SEE FIG. 15) WIRE ENCLOSURE (TOP SECTIONS) YCAL0287 & YCAL0317 YCAL0347 & YCAL0377 ITEM # DESCRIPTION QTY QTY 100 RAIL Z CHANNEL RAIL PANEL, REAR LH PANEL, REAR RH RAIL, REAR PANEL, FRONT PANEL, FRONT PANEL, FRONT BRACKET GRILLE GRILLE Chiller Options YORK INTERNATIONAL 39

40 ENCLOSURE KIT OPTIONS (CONT D) FIG. 16 WIRE ENCLOSURE (BOTTOM SECTIONS) - YCAL0347 AND YCAL0377 SHOWN (REF. TABLE 16) TABLE 16 WIRE ENCLOSURE (Bottom Sections) - (SEE FIG. 16) Chiller Options WIRE ENCLOSURE (BOTTOM SECTIONS) YCAL0287 & YCAL0317 YCAL0347 & YCAL0377 ITEM # DESCRIPTION QTY QTY 100 SUPPORT SUPPORT BRACE GRILLE GRILLE, BOTTOM GRILLE, BOTTOM GRILLE, REAR GRILLE YORK INTERNATIONAL

41 REMOTE CONTROL CENTER FIG. 17 REMOTE CONTROL CENTER TABLE 17 REMOTE CONTROL CENTER PARTS (50HZ) ITEM NUMBER QTY DESCRIPTION PART NUMBER 1 1 CONTROL, MICROBOARD COVER, REMOTE CONTROL BASE, REMOTE CONTROL DISPLAY, LCD SWITCH, KEYPAD RIBBON CABLE WIRE CABLE SPACER, NYLON 1/4 OD X 7/16 LONG TRANSFORMER CABLE TIE EPROM CABLE FITTING INSULATOR, RECIPAK ROOFTOP MODULE, LAN TRANSIENT PROTECTION (LTP) INSTALLATION INSTRUCTIONS NUT, LOCKING, HEYCO OPERATOR'S MANUAL NM1 Chiller Options YORK INTERNATIONAL 41

42 REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN LD05256 FIG. 18 REMOTE CURRENT/TEMPERATURE RESET COMPONENTS TABLE 18 REMOTE CURRENT OR TEMPERATURE RESET KIT NUMBER Chiller Options ITEM NUMBER QTY * Refer to Table 18A TABLE 18A REMOTE RESET WIRING DESCRIPTION PART NUMBER 1 1 CONTROL, REMOTE CURRENT/TEMPERATURE BRACKET, REMOTE CURRENT/TEMPERATURE RESET TRACK, SNAP WIRING, REMOTE CURRENT/ TEMPERATURE RESET * 5 2 SCREW, MACHINE PAN HEAD # NUT, HEX #4-40UNC-2B LOCKWASHER, HELICAL SPRING #4 REG ITEM NUMBER QTY DESCRIPTION PART NUMBER 8 2 CONTROL, SOC AWG WIRE SIZE TERMINAL PUSH ON STRAIGHT TUBING HEAT SHRINKABLE 1/8 ID HGS CONNECTOR ELECTRICAL PLUG * 12 1 CONNECTOR EDGE, 15 POSITION, YORK INTERNATIONAL

43 RECOMMENDED SPARE PARTS York Model YCAL Style C Air Cooled Liquid Chillers Suggested Spare Parts List for Critical Duty Applications TABLE 19 RECOMMENDED SPARE PARTS - YCAL0287-YCAL0377 CHILLERS PAGE REF. & ITEM NUMBER DESCRIPTION MODEL NUMBER YCAL PART NUMBER Page 9, Item 1 Fan Motor (Standard) Page 9, Item 1 Fan Motor (Low Noise) Page 9, Item 2 Fan Blade (Standard) All Fan Blade (Low Noise) All Page 11 and 12, Item 1 Valve, Electronic Expansion See Table Page 11 and 12, Item 3 Core, Dehydrator All Page 16, Item OIL Oil, Compressor (Type 'F') R Oil, Compressor (Type 'V') 407-C Page 19, Item 5A Microboard All Page 19, Item 5B EPROM All Page 19, Item 10B Fuse All Page 22-29, Item 2B Fan Overload See TABLE Page 22-29, Item 2D Fan Contactor See TABLE Page 32, Item 1 Sensor, Outside Air Temperature All Page 32, Item 3 Switch, High Pressure Cutout All Page 32, Item 4 Switch, Low Pressure Cutout All Page 32, Item 6 Transducer, Suction Pressure (0-200psi) All Page 32, Item 7 Transducer, Discharge Pressure (0-400psi) All All parts should be purchased from your local YORK Sales and Service Center. YORK INTERNATIONAL 43