MODELS YCAS0130, 0140, 0150, 0160, 0170, 0180, 0200, 0210 and YCAS0230 STYLE "G"

Transcription

1 AIR-COOLED SCREW LIQUID CHILLERS RENEWAL PARTS New Releae Form: 20.9-RP (304) MODELS YCAS030, 040, 050, 060, 070, 080, 0200, 020 and YCAS0230 STYLE "G" G TON Kw 60 Hz MODELS ONLY

2 FORM 20.9-RP (304) CHANGEABILITY OF THIS DOCUMENT In complying with YORK' policy for continuou improvement, the information contained in thi document i ubjected to change without notice. While YORK make no commitment to update or provide current information automatically to the manual uer, that information, if applicable, can be obtained by contacting the nearet YORK Engineered Sytem Service offi ce. It i the reponibility of operating/ervice peronnel a to the applicability of thee document to the equipment in quetion. If there i any quetion in the mind of operating/ ervice peronnel a to the applicability of thee document, then, prior to working on the equipment, they hould verify with the owner, whether the equipment ha been modifi ed and if the current literature i available. Literature update that may occur will be poted on the Reviion Sheet which i included with all manual. If not found with the manual, the Reviion Sheet can be found on the internet at AIR-COOLED SCREW LIQUID CHILLERS REVISION SHEET TO RENEWAL PARTS REVISION SHEET Rev Level: New Form: 20.9-RP REV Reviion Sheet exit for the IOM and Renewal Part YCAS AIR-COOLED LIQUID CHILLERS YCAS030 THROUGH YCAS0230 STYLE "G" REVISION LEVEL DATE DESCRIPTION/REFERENCE A 00/00/0 No change to 20.9-RP (04) to date. Each update will be aigned a equential Reviion Level with the date it wa introduced The Decription/Change will explain the change. If neceary it will refer the reader to an additional upplement or bulletin YORK part number for the Reviion Sheet to aid manufacturing and ditribution Web addre for the Reviion Sheet 035-XXXXX-XXX 2 YORK INTERNATIONAL

3 FORM 20.9-RP (304) TABLE OF CONTENTS PAGE UNIT NO MEN CLA TURE NAMEPLATE ENGINEERING DATA...4 EVAPORATOR EVAPORATOR COMPONENTS...6 CONDENSER COILS CONDENSER COIL COMPONENTS...8 FAN FAN COMPONENTS...0 PIPING REFRIGERANT PIPING COMPONENTS...2 RELIEF VALVES AND HP CUTOUT SWITCHES...6 COMPRESSOR COMPRESSOR...8 CONTROL PANEL CONTROL PANEL COMPONENTS...26 OPTIONS AND POWER PANELS OPTION AND POWER PANEL CONFIGURATION...28 POWER PANEL...30 OPTIONS PANEL...34 OPTIONS AND POWER PANEL COMPONENTS...38 FAN CONTACTOR COMPONENTS...2 SENSOR HARNESSES...4 TRANSDUCERS AND TEMP SENSORS...8 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS...20 YORK INTERNATIONAL 3

4 FORM 20.9-RP (304) TABLE OF CONTENTS (CONT'D) CHILLER OP TIONS PAGE YCAS CHILLER OPTIONS - KITS...22 ENCLOSURE KIT OPTIONS...23 OPTIVIEW REMOTE CONTROL CENTER...28 REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN...29 RECOMMENDED SPARE PARTS...30 WARNING HIGH VOLTAGE I ued in the operation of thi equipment. DEATH OR SERIOUS INJURY may reult if peronnel fail to oberve afety precaution. Work on electronic equipment hould not be undertaken unle the individual() have been trained in the proper maintenance of equipment and i (are) familiar with it potential hazard. Shut off power upply to the equipment before beginning work and follow lockout procedure. When working inide equipment with power off, take care to dicharge every capacitor likely to hold dan ger ou potential. Be careful not to contact high voltage connection when intalling or operating thi equipment. LOW VOLTAGE DO NOT be miled by the term low voltage. Voltage a low a 50 volt may caue death. 4 YORK INTERNATIONAL

5 FORM 20.9-RP (304) BASIC PART NUM BER UNIT NOMENCLATURE NAME PLATE ENGINEERING DATA YCAS070EC40XGA BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL Y : YORK # # # # Ton/Kw S Standard C :R-22 7 :200/3/60 G C : Chiller 030 E High Effi ciency B :R-407C 2 8 :230/3/60 A : Air Cooled 040 G High Ambient 4 0 :380/3/60 A S : Screw :460/3/ :575/3/ : 080 X :Acro the Line 0200 Y :Wye Delta :Deign Serie G : :Engineering Change or PIN Level PART NUMBER LETTER CODES POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X X : Standard Power Option X : No Ambient Kit # # M D : MP NF Diconnect Switch T : Temp. Reet / Offet T S M B S B : MP TB w/ind. Sy. Brkr. : SP TB w/ind. Sy. Brkr. C B : Current Reet / Offet : Temp. and Current Reet / Offet C S D B : SP NF Diconnect Switch w/ind. Sy. Brkr. S : Spanih LCD & Keypad Diplay B S S C S S X S D B X : SP TB w/ Ind. Sy. NF Dic. Sw. : SP CB w/ Ind. Sy. NF Dic. Sw. : SP TB : SP NF Dic. Sw. : SP CB F : French LCD & Keypad Diplay : : : : T : Control Tranformer : L : N. American Safety Code (cu.l./cetl) MP = Multiple Point N : No Liting (typically 50 HZ non-ce, SP = Single Point non-u.l. NF = Non-Fued : TB = Terminal Block P : Pump Control Ser. = Service O : OptiView Remote Panel Ind. Sy. Brkr. & L. Ext. Handle = Individual S : Sequence Control & Automatic Lead Tranfer Sytem Breaker & Lockable External Handle :Low Temp. Brine (LBrT) :Thermal Storage :Chicago Relief Code :Service Iolation Valve :Both Chicago Relief Code & Iolation Valve EVAP. FIELD CONDENSER FIELD CABINET FIELD X :50# PSI DWP X : Aluminum X 3 :300# PSI DWP C : Copper D :Double Thick Inulation B : Black Fin 3 W :Weld Flange P : Phenolic 5 V :Victaulic Flange X : TEAO Fan 7 S :Flow Switch Motor D :Diff. Pre. Switch A :ASME Preure Veel and Aociated Code R :Remote Cooler 55 EXTENDED FIELD WARRANTY 56 REFRIGERANT WARRANTY B L H S N 6 PLANT OF MANUFACTURE : Wire Condener Header Only (factory) : Wire (Full Unit) Enc. Panel (factory) : Wire/Louvered Enc. Panel (factory) : Louvered (Cond. Only) Enc. Panel (factory) : Louvered (Full Unit) Enc. Panel (factory) : Acoutic Sound Blanket : Low Sound Fan : High Static Fan : " Defl ection : Seimic : Neoprene Pad X B C D E F G H : t Year Part Only : t Year Part & Labor : 2nd Year Part Only : 2nd Year Part & Labor : 5 Year Compreor Part Only : 5 Year Compreor Part & Labor Only : 5 Year Unit Part Only : 5 Year Unit Part & Labor X 2 5 : No Refrigerant Warranty : Year Refrigerant : 2 Year Refrigerant : 5 Year Refrigerant R : Monterrey NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency File (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. baed on the fi rt 4 character only. 5. Plant of manufacture to include PIN 6 upon entering the chiller order. YORK INTERNATIONAL 5

6 FORM 20.9-RP (304) Evaporator EVAPORATOR COMPONENTS Service Note: Pin location 38 in Model Number will be "X" for 50# DWP Cooler. Pin location 38 in Model Number will be "3" for 300# DWP Cooler Service Note: Standard 50# DWP Cooler Flow Switch Optional 300# DWP Cooler Flow Switch Differential Preure Switch FIG. EVAPORATOR COMPONENTS (REF. TABLES AND A, PAGE 7) 6 YORK INTERNATIONAL

7 FORM 20.9-RP (304) EVAPORATOR COMPONENTS (CONT'D) TABLE EVAPORATOR COMPONENTS - 50 PSIG (SEE FIG., PAGE 6) ITEM NUM- BER QTY PER UNIT DESCRIPTION DWP UNIT MODELS YCAS030 AND YCAS UNIT MODELS YCAS050 THRU YCAS UNIT MODELS YCAS0200 THRU YCAS Evaporator, le Heater & Inulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gaket, Baffl e and Head ALL Heater, Cooler 80 Watt ALL Heater, Cooler 280 Watt Inulation (3/4"x49"x65") ALL 9 - Inulation ( /2"x49"x65") qt. Adheive (Ue with #6) ALL Senor, Water Temperature ALL Well, Thermo ALL Evaporator TABLE A EVAPORATOR COMPONENTS PSIG (SEE FIG., PAGE 6) ITEM NUMBER QTY PER UNIT DESCRIPTION DWP UNIT MODELS YCAS030 AND YCAS UNIT MODELS YCAS050 THRU YCAS Evaporator, le Heater & Inulation ALL Head, Connection End ALL Head, Back End ALL Baffl e, Connection End ALL Baffl e, Back End ALL Gaket, Baffl e and Head ALL Heater, Cooler 80 Watt ALL Heater, Cooler 280 Watt Inulation (3/4"x49"x65") ALL 9 - Inulation ( /2"x49"x65") qt. Adheive (Ue with #6) ALL Senor, Water Temperature ALL Well, Thermo ALL YORK INTERNATIONAL 7

8 FORM 20.9-RP (304) CONDENSER COIL COMPONENTS Condener POWER PANEL END OF CHILLER 5 RH 5 LH RH 5 LH FIG. 2 CONDENSER COIL COMPONENTS - YCAS0200, YCAS020 & YCAS0230 SHOWN (REF. TABLE 2, PAGE 9) 8 YORK INTERNATIONAL

9 FORM 20.9-RP (304) CONDENSER COIL COMPONENTS (CONT D) TABLE 2 CONDENSER COIL COMPONENTS (SEE FIG. 2, PAGE 8) ITEM NUMBER ALUMINUM FIN COILS DESCRIPTION 5 Coil Aembly* BLACK FIN COILS 5 Coil Aembly* PHENOLIC COILS 5 Coil Aembly* COPPER COILS 5 Coil Aembly* POSI- TION QTY MODELS YCAS ' COILS MODELS YCAS ' COILS RH LH RH LH RH LH RH LH Condener *Note: Coil Aembly include coil and header. *Note: Coil for each circuit are denoted left and right a viewed from the power panel end of chiller. YORK INTERNATIONAL 9

10 FORM 20.9-RP (304) FAN COMPONENTS Service Note: Fan Hub to Shaft Joint hould be ealed with protective coating - ue RUST VETO a olvent type, rut preventative coating. Fan a FIG. 3 FAN COMPONENTS Service Note: Pin Location 52 in Model Number will be X for Standard Fan, or L for Low Noie Fan. See page 4. TABLE 3 FAN COMPONENTS ITEM NUMBER DESCRIPTION S = VOLTAGE CODE STANDARD 7/8", 60 RPM FAN TYPE LOW NOISE 7/8", 850 RPM Motor, Fan HP (YCAS030-YCAS0230) Blade All Guard All Orifi ce All Support, Inner All Support, Outer All Spacer (.375 I.D.) All Screw, Cap (M8x25) All Spacer (.406 I.D.) All YORK INTERNATIONAL

11 FORM 20.9-RP (304) Service Note: Fan Hub to Shaft Joint hould be ealed with protective coating - ue RUST VETO a olvent type, rut preventative coating. FAN COMPONENTS Fan 362-a FIG. 3a FAN COMPONENTS Service Note: Pin Location 52 in Model Number will be H for High Static Fan. See page 4. TABLE 3a FAN COMPONENTS ITEM NUMBER S = DESCRIPTION VOLTAGE CODE FAN TYPE HIGH STATIC 7/8", 60 RPM Motor, Fan HP (YCAS030-YCAS0230) Blade All Guard All Orifi ce All Support, Upper Right All Support, Upper Left Support, Lower All Spacer (.53 I.D.) All Screw, Cap (M8x25) All Spacer (.406 I.D.) All YORK INTERNATIONAL

12 FORM 20.9-RP (304) REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCAS Piping FIG. 4 REFRIGERANT PIPING COMPONENTS - MODEL YCAS020 SHOWN (REF. TABLE 4, PAGES 4 AND 5) 2 YORK INTERNATIONAL

13 FORM 20.9-RP (304) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCAS Piping a FIG. 4a REFRIGERANT PIPING COMPONENTS (REF. TABLE 4, PAGES 4 AND 5) YORK INTERNATIONAL 3

14 FORM 20.9-RP (304) REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YCAS TABLE 4 REFRIGERANT PIPING COMPONENTS (SEE FIGS. 4 AND, PAGES 2 AND 3) Piping ITEM NO. QTY PER UNIT DESCRIPTION YCAS xxx YCAS xxx YCAS xxx 2 Valve, Electronic Expanion Valve, Thermal Expanion - Economizer N/A Valve, Solenoid - Economizer N/A Dehydrator, Body (Replacable Core) Core, Dehydrator Moiture Indicator, Body Moiture Indicator, Sight Gla Cap Valve, Liquid Stop Compreor See page 8 and Valve, Charging Economizer, Heat Exchanger N/A Oil Separator (Sy. ) Oil Separator (Sy. 2) Valve, Ball (Oil Line) S = ITEM NO. QTY PER UNIT DESCRIPTION YCAS xxx YCAS xxx YCAS xxx 2 Valve, Electronic Expanion Valve, Thermal Expanion - Economizer N/A Valve, Solenoid - Economizer N/A Dehydrator, Body (Replacable Core) Core, Dehydrator Moiture Indicator, Body Moiture Indicator, Sight Gla Cap Valve, Liquid Stop Compreor See page 8 and Valve, Charging Economizer, Heat Exchanger N/A Oil Separator (Sy. ) Oil Separator (Sy. 2) Valve, Ball (Oil Line) S = 4 YORK INTERNATIONAL

15 FORM 20.9-RP (304) REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YCAS TABLE 4 (CONT'D) REFRIGERANT PIPING COMPONENTS (SEE FIGS. 4 AND, PAGES 2 AND 3) ITEM NO. QTY PER UNIT DESCRIPTION YCAS xxx YCAS xxx YCAS xxx 2 Valve, Electronic Expanion Valve, Thermal Expanion - Economizer N/A Valve, Solenoid - Economizer N/A Dehydrator, Body (Replacable Core) Core, Dehydrator Moiture Indicator, Body Moiture Indicator, Sight Gla Cap Valve, Liquid Stop Compreor See page 8 and Valve, Charging Economizer, Heat Exchanger N/A Oil Separator (Sy. ) Oil Separator (Sy. 2) Valve, Ball (Oil Line) Piping S = YORK INTERNATIONAL 5

16 FORM 20.9-RP (304) RELIEF VALVES AND CUTOUT SWITCHES CHILLER MODEL YCAS 20 8 Line Number -00 ASME Line Number -40 French 6 5 Piping LD , 2 Line Number -90 German LD , 2 6 9, 2 7 LD0527 Line Number -90 German Line Number -40 French FIG. 5 RELIEF VALVES AND CUTOUT SWITCHES (REF. TABLE 5, PAGE 7) 6 YORK INTERNATIONAL

17 FORM 20.9-RP (304) RELIEF VALVES AND CUTOUT SWITCHES (CONT D) 26 (O-RING) 25 Line Number -00 ASME Piping 23 LD05257 Line Number -40 French Line Number -90 German FIG. 5a RELIEF VALVES AND CUTOUT SWITCHES (REF. TABLE 5, PAGE 7) TABLE 5 RELIEF VALVES AND CUTOUT SWITCHES (SEE FIGS. 5 AND 5A, PAGES 6 & 7) ITEM NO. QTY PER UNIT DESCRIPTION SYSTEM ALL MODELS 5 2 Low Side Relief, Angle V-2 Bar Both High Side Relief, Angle V-3 Bar Both High Side Relief, Straight Thru 405 pig Both Low Side Relief, Straight Thru 300 pig Both Tube for 5,6 & 7 Both Tube for 8 Both Adapter for 5,6 & 7 Both High Pre Sw, Man Reet 27.9 Bar Both High Pre Sw, Man Reet 27.2 Bar Both Tee for 22 & 23 Both High Pre Sw, Auto Reet 405 pig Both O-ring, Both YORK INTERNATIONAL 7

18 FORM 20.9-RP (304) COMPRESSOR MODEL NOMENCLATURE DXS 36 L A R A 46 E Type of YORK Semi-Hermetic Twin Screw Compreor Diameter of Male Rotor 45 = 45.3 mm 36 = 36.4 mm 24 = 24.0 mm 2 = 2.0 mm Compreor Rotor Length L = Length L/D S = Short L/D Economizer Utilization E = Economized N = Non-economized Voltage and Frequency 40 = = = Deign Serie Compreor Motor Vendor R = 2-Pole Reliance S = 2-Pole A.O. Smith T = 4-Pole Reliance Motor Stack & Diameter Code A = 0-/8 Dia. x 0.75 Stack B, C, etc. = TBA COMPRESSOR WEIGHTS MM SIZE WEIGHT (LBS.)* WEIGHT (Kg.) *Note: Le Service Valve. Service Note: Compreor Iolator Pad Kit one kit per compreor. Service Note: Compreor feet hold-down bolt, tightened from the underide of the frame rail mut be removed. 8 YORK INTERNATIONAL

19 FORM 20.9-RP (304) TABLE 6 COMPRESSOR PART NUMBERS COMPRESSOR MODEL YCAS030 YCAS040 YCAS050 YCAS060 YCAS070 YCAS080 YCAS0200 YCAS020 YCAS0230 VOLTAGE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR CODE PART # MODEL # MM QTY PART # MODEL # MM QTY DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS24LA DXS36LA DXS24LA DXS36LA DXS24LA DXS36LA DXS24LA DXS36LA DXS24LA DXS36LA DXS24LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS36LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA DXS45LA 45 Compreor Service Note: Compreor Change Out Kit - ALL Model (Include Gaket and O-ring) YORK INTERNATIONAL 9

20 FORM 20.9-RP (304) COMPRESSOR (CONT D) Compreor a FIG. 6 24MM, 36MM & 45MM DXS COMPRESSOR COMPONENTS PARTIAL EXPLODED VIEW (REF. TABLE 7, PAGES 23 AND 24) 20 YORK INTERNATIONAL

21 FORM 20.9-RP (304) COMPRESSOR (CONT D) a FIG. 6a 24MM, 36MM & 45MM DXS COMPRESSOR COMPONENTS PARTIAL EXPLODED VIEW (REF. TABLE 7, PAGES 23 AND 24) Compreor YORK INTERNATIONAL 2

22 8 FORM 20.9-RP (304) COMPRESSOR (CONT D) Compreor *CAUTION:. Valve Body Torque MUST NOT Exceed 0 ft. lb. 2. Coil Nut Torque MUST NOT Exceed 3 ft. lb YORK a FIG. 6b 24MM, 36MM & 45MM DXS COMPRESSOR COMPONENTS PARTIAL EXPLODED VIEW (REF. TABLE 7, PAGES 23 AND 24) YORK INTERNATIONAL

23 FORM 20.9-RP (304) COMPRESSOR (CONT D) TABLE 7 COMPRESSOR COMPONENTS (SEE FIGS. 6, 6A AND 6B, PAGES 20-22) ITEM NO. PART DESCRIPTION PART NO. (Qty.) SCREW, SOCKET HD. CAP - M6 X 65MM LONG (26) 2 SEAL, TERMINAL (6) 3 INSULATOR, TOP (6) 4 WASHER, TERMINAL (6) 5 NUT, HEAVY HEX - 7/6" X 20UNF (2) 6 WASHER, LOCK - 7/6" (6) 7 THERMISTOR, 7/6" X 20UNF-2A (4) 8 PIN, STATOR LOCKING O-RING (4) 0 PLUG, HOLLOW HEX - 7/8" O-RING PLUG, HOLLOW HEX - 9/6" (8) 3 O-RING (8) 4 PLUG ORIFICE (3) 5 PLUG ORIFICE (2) 6 PLUG, HOLLOW HEX - 3/4" (7) 7 VALVE, ACCESS 7/6" PLUG, HOLLOW HEX - 7/6" (5) 9 O-RING (9) 20 PLATE, DATA O-RING (2) 22 VALVE, OIL CONTROL O-RING PLUG, OIL RETURN VALVE ELEMENT, OIL FILTER O-RING COVER, OIL FILTER SCREW, SOCKET HD. CAP - M8 X 30MM LONG (8) 29 SCREW, SOCKET HD. CAP - M0 X 45MM LONG (9) 30 SCREW, SOCKET HD. CAP - M0 X 60MM LONG (8) 3 VALVE, CAPACITY CONTROL SCREW, SOCKET HD. CAP - M6 X 30MM LONG (8) 33 PLATE, VALVE COVER (24MM) PLATE, VALVE COVER (36MM & 45MM) GASKET, 3" (24MM) GASKET, 3 /2" (36MM & 45MM) Compreor S = YORK INTERNATIONAL 23

24 FORM 20.9-RP (304) COMPRESSOR (CONT D) TABLE 7 CONT'D COMPRESSOR COMPONENTS (SEE FIGS. 6, 6A AND 6B, PAGES 20-22) Compreor ITEM NO. PART DESCRIPTION PART NO. (Qty.) 35 STRAINER, SUCTION (24MM) STRAINER, SUCTION (36MM & 45MM) COVER, SUCTION (24MM) COVER, SUCTION (36MM & 45MM) O-RING (2) 38 ORIFICE, MUFFLER (24MM) ORIFICE, MUFFLER (36MM & 45MM) SPRING, MUFFLER PRELOAD (24MM) SPRING, MUFFLER PRELOAD (36MM & 45MM) BUTTON, CHECK VALVE (24MM) BUTTON, CHECK VALVE (36MM) BUTTON, CHECK VALVE (45MM) SPACER, MUFFLER (24MM) SPACER, MUFFLER (36MM & 45MM) O-RING 2-58 (24MM) O-RING 2-6 (36MM & 45MM) COVER, DISCHARGE (24MM) COVER, DISCHARGE (36MM) COVER, DISCHARGE (45MM) GASKET, 2" (24MM) GASKET, 3" (36MM & 45MM) PLATE, VALVE COVER (24MM) PLATE, VALVE COVER (36MM & 45MM) O-RING 2-36 (24MM) O-RING 2-39 (36MM & 45MM) PLUG, ECONOMIZER (24MM) PLUG, ECONOMIZER (36MM & 45MM) SCREW, SOCKET HD. CAP - M2 X 25MM LONG HEATER, 350 WATTS ITEM REF. DESCRIPTION 5 GALLON OIL R-22 Oil, Type 'L' (Synthetic) R-407C S = 24 YORK INTERNATIONAL

25 FORM 20.9-RP (304) COMPRESSOR (CONT D) Economizer A B A B Suction LD05265b Compreor A B Dicharge FIG. 7 COMPRESSOR AND CONTROL COMPONENTS (REF. TABLE 8) TABLE 8 COMPRESSOR STOP VALVES AND GASKETS (SEE FIG. 7) COMPRESSOR LOCATION DESCRIPTION VALVE (A) GASKET (B) Suction Stop Valve - 2 5/8" MM Dicharge Stop Valve - 2 /8" Economizer Stop Valve - 3/8" Suction Stop Valve - 3 5/8" MM Dicharge Stop Valve - 2 5/8" Economizer Stop Valve - 3/8" Suction Stop Valve - 3 5/8" MM Dicharge Stop Valve - 2 5/8" Economizer Stop Valve - 3/8" YORK INTERNATIONAL 25

26 FORM 20.9-RP (304) CONTROL PANEL COMPONENTS FIG. 8 CONTROL PANEL COMPONENTS (REF. TABLE 9) Control Panel YORK INTERNATIONAL

27 FORM 20.9-RP (304) CONTROL PANEL COMPONENTS (CONT D) TABLE 9 CONTROL PANEL COMPONENTS (SEE FIG. 8) ITEM PART QTY DESCRIPTION NO. NUMBER 2 Tranformer, CL Tranformer, 40VA V Tranformer,Control Control Relay Mini Circuit Breaker Tranformer, CL Relay Control Board Micro Board I/O Expanion Board Power Supply Board RIBBON CABLE ASSEMBLY RIBBON CABLE ASSEMBLY EEV Board Micro-Gateway Power Supply Board (Optional) Micro-Gateway Board (Optional) SMART I/O Expanion Board EPROM (Ue w/ SMART I/O Expanion Board) Ground Terminal Keypad (Englih) DISPLAY RIBBON CABLE ASSEMBLY Current Reet Kit (Optional) Temperature Reet Kit (Optional) RIBBON CABLE ASSEMBLY On/Off Switch EPROM Control Panel S = YORK INTERNATIONAL 27

28 FORM 20.9-RP (304) OPTION AND POWER PANEL CONFIGURATIONS Power panel and option panel are offered in everal different confi guration uing three (3) major component:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The mot baic chiller power wiring confi guration ue TERMINAL BLOCKS in the power panel, and an option panel with no power wire termination hardware. See fi gure on previou page. The model pin number location 6 and 7 would be X and X to refl ect thi baic combination. Identify model pin number location 6 and 7 to identify the chiller power wiring connection and hardware lited below. PIN 6 & 7 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS X X Multiple Point Supply Terminal Block (Standard) M B Multiple Point Supply Circuit Breaker M D Multiple Point Supply Non-Fued Diconnect Switche S X Single Point Supply Terminal Block w/ Separate Sytem Terminal Block B X Single Point Supply Circuit Breaker w/ Separate Sytem Terminal Block S D Single Point Supply Non-Fued Diconnect Switch w/ Separate Sytem Terminal Block C S Single Point Supply Circuit Breaker w/ Separate Sytem Non-Fued Diconnect Switch S S Single Point Supply Terminal Block w/ Separate Sytem Non-Fued Diconnect Switch S B Single Point Supply Terminal Block w/ Separate Sytem Circuit Breaker D B Single Point Supply Non-Fued Diconnect Switch w/ Separate Sytem Circuit Breaker Power Panel Sytem # Control Panel Power Panel Sytem #2 Option Panel FIG. 9 CONTROL, OPTIONS AND POWER PANELS LAYOUT 28 YORK INTERNATIONAL

29 FORM 20.9-RP (304) OPTION AND POWER PANEL CONFIGURATIONS (CONT'D) POWER PANEL CIRCUIT # MICROPANEL POWER PANEL CIRCUIT # 2 POWER PANEL CIRCUIT # MICROPANEL POWER PANEL CIRCUIT # 2 OPTIONS: TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH or CIRCUIT BREAKER T OPTIONAL CONTROL TRANSFORMER OPTIONS: TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH or CIRCUIT BREAKER OPTIONS: INDIVIDUAL SYSTEM CIRCUIT BREAKER T OPTIONAL CONTROL TRANSFORMER OPTION PANEL OPTIONS: INDIVIDUAL SYSTEM CIRCUIT BREAKER 2 L CTB OPTION PANEL GRD 2 L CTB GRD TERMINAL BLOCK or NON-FUSED DISCONNECT SWITCH GRD FIELD SUPPLIED POWER g2MP FIELD SUPPLIED POWER FIELD SUPPLIED POWER g2SPwCB FIELD SUPPLIED POWER FIELD SUPPLIED POWER POWER PANEL CIRCUIT # MICROPANEL POWER PANEL CIRCUIT # 2 POWER PANEL CIRCUIT # MICROPANEL POWER PANEL CIRCUIT # 2 OPTIONS: TERMINAL BLOCK T OPTIONAL CONTROL TRANSFORMER OPTIONS: TERMINAL BLOCK OPTIONS: TERMINAL BLOCK T OPTIONAL CONTROL TRANSFORMER OPTIONS: TERMINAL BLOCK OPTION PANEL OPTION PANEL g2SPCBwTB 2 L CTB CIRCUIT BREAKER FIELD SUPPLIED POWER GRD FIELD SUPPLIED POWER g2SPwTB 2 L CTB TERMINAL BLOCK or NON-FUSED DISCONNECT SWITCH FIELD SUPPLIED POWER GRD FIELD SUPPLIED POWER FIG. 0 EXAMPLES OF POWER WIRING CONFIGURATIONS (2-COMPRESSOR UNITS) YORK INTERNATIONAL 29

30 FORM 20.9-RP (304) POWER PANEL COMPONENTS FIG. ACROSS-THE-LINE POWER PANEL 30 YORK INTERNATIONAL

31 FORM 20.9-RP (304) POWER PANEL COMPONENTS (CONT D) P8 C J2A J2 A 3M CB2 OR DSW2 PTB L L2 L3 3C PE T T2 C 2MP S S2 S3 G B M M2 G 3J I a FIG. a ACROSS-THE-LINE POWER PANEL COMPONENTS (REF. TABLE 2) YORK INTERNATIONAL 3

32 FORM 20.9-RP (304) POWER PANEL COMPONENTS FIG. 2 WYE DELTA POWER PANEL 32 YORK INTERNATIONAL

33 FORM 20.9-RP (304) POWER PANEL COMPONENTS (CONT D) B P8 C J2A J2 2S A 4M 3M CB2 OR DSW2 PTB L L2 L3 3C PE T T2 C 2MP S S2 S3 G B M M2 G 3J I a FIG. 2a WYE DELTA POWER PANEL COMPONENTS (REF. TABLE 3) YORK INTERNATIONAL 33

34 FORM 20.9-RP (304) OPTIONS PANEL COMPONENTS *OPTIONS PANEL: Single Point Circuit Breaker or Non-Fued Diconnect Switch. OptionPanel *OPTIONS PANEL: Single Point Terminal Block. OptionPanel2 FIG. 3 OPTIONS PANEL CONFIGURATIONS 34 YORK INTERNATIONAL

35 FORM 20.9-RP (304) OPTIONS PANEL COMPONENTS (CONT D) FIG. 3a SINGLE POINT CIRCUIT BREAKER OR NON-FUSED DISCONNECT SWITCH OPTIONS PANEL COMPONENTS (REF. TABLES 0, 2 AND 3) CB TABLE 0 OPTIONAL CONTROL TRANSFORMER KIT (SEE FIG. ) Item Qty Voltage Code Decription Part Number 5A All Handle B All Switch C Fue Block 7,28,40,46 & D 2 40 Fue ,40 & 50 Control Tranformer (On Back of Panel) H 28 & 46 Control Tranformer (On Back of Panel) Control Tranformer (On Back of Panel) YORK INTERNATIONAL 35

36 FORM 20.9-RP (304) OPTIONS PANEL COMPONENTS FIG. 3b SINGLE POINT TERMINAL BLOCK OPTIONS PANEL COMPONENTS (REF. TABLE, 2 AND 3) TB TABLE OPTIONAL CONTROL TRANSFORMER KIT (SEE FIG. ) Item Qty Voltage Code Decription Part Number 5A All Handle B All Switch C Fue Block 7,28,40,46 & D 2 40 Fue ,40 & 50 Control Tranformer (On Back of Panel) H 28 & 46 Control Tranformer (On Back of Panel) Control Tranformer (On Back of Panel) YORK INTERNATIONAL

37 FORM 20.9-RP (304) OPTIONS AND POWER PANEL COMPONENTS CIRCUIT BREAKER AND NON-FUSED DISCONNECT SWITCH LUG KITS TABLE Circuit Breaker S3H035TW S3H040TW S3H050TW S3H060TW S3H070TW S3H080TW S3H090TW S3H00TW S3H25TW S3H50TW S3H75TW S3H200TW S3H225TW Wire Size YORK Lug Kit Part Number #WG-#2 AWG #WG-#/0 AWG () 2-4/0 AWG #WG-300KCMIL AWG S4H250BW #6AWG-350KCMIL AWG S5H400BW () KCMIL AWG S6H600BW (2) 250KCMIL AWG S6H800BW (2) 250KCMIL AWG Non-Fued YORK Part Wire Size Diconnect Switch Number S3H50DW () 2-4/0 AWG S225DW #WG-300KCMIL AWG S4H250DW #6AWG-350KCMIL AWG S5H400DW () KCMIL AWG S6H600DW (2) 250KCMIL AWG YORK INTERNATIONAL 37

38 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription * * * * SX* YCAS * BX* * SD* * CS* * SS* * * A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB 38 YORK INTERNATIONAL

39 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription * * * * SX* YCAS * BX* * SD* * CS* * SS* * * A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB YORK INTERNATIONAL 39

40 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription SX* YCAS BX* SD* CS* SS* A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB 40 YORK INTERNATIONAL

41 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription * * * * SX* YCAS * BX* * SD* * CS* * SS* * * A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB YORK INTERNATIONAL 4

42 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription * * * * SX* YCAS * BX* * SD* * CS* * SS* * * A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB 42 YORK INTERNATIONAL

43 FORM 20.9-RP (304) TABLE 2 ACROSS-THE-LINE POWER PANEL COMPONENTS - MODEL YCAS (SEE FIGS. -3, PAGES 30-36) Item Qty Decription SX* YCAS BX* SD* CS* SS* A Compreor Contactor (Sytem ) Compreor Contactor C 2 Surge Suppreor G 2 Motor Protector I 2 Ground Lug Terminal Block (Sytem ) N/A N/A N/A N/A N/A N/A N/A N/A N/A 3 Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A N/A Circuit Breaker (Sytem ) Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch (Sytem ) N/A N/A N/A N/A N/A N/A N/A NF Diconnect Switch N/A N/A N/A N/A N/A N/A N/A 2 MP Handle (CB & NFDS) N/A N/A N/A N/A MP Shaft (CB & NFDS) N/A N/A N/A N/A C 2 Auxiliary Switch N/A N/A N/A N/A J 2 MP Ground Lug N/A N/A N/A Single Point TB N/A N/A N/A N/A N/A N/A N/A Single Point CB N/A N/A N/A N/A N/A N/A N/A N/A Single Point NFDS N/A N/A N/A N/A N/A N/A N/A N/A SP Handle (CB & NFDS) N/A N/A N/A N/A N/A N/A SP Shaft (CB & NFDS) N/A N/A N/A N/A N/A N/A C SP Ground Lug N/A N/A N/A Multi Point upply TB SD* Single Point upply NFDS w/separate Sytem TB Locate the PANEL NUMBER ticker on the upper right hand corner of the power panel, then refer to the appropriate part lit for that number. Or, iidentify PIN number poition 6 and 7 on unit identifi cation plate (See example on Page 4) then compare to table at right for power confi guration option. Multi Point upply CB CS* Single Point upply CB w/ Separate Sytem NFDS Multi Point upply NFDS SS* Single Point upply TB w/ Separate Sytem NFDS SX* Single Point upply TB w/ Separate Sytem TB Single Point TB upply w/ Separate Sytem CB BX* Single Point upply CB w/ Separate Sytem TB Single Point NFDS upply w/ Separate Sytem CB YORK INTERNATIONAL 43