MODELS YLAA YLAA0175 DESIGN SERIES A, B & C DEVELOPMENT LEVEL A

Transcription

1 AIR-COOLED SCROLL CHILLERS RENEWAL PARTS Supersedes: RP (80) Form RP () MODELS YLAA YLAA075 DESIGN SERIES A, B & C DEVELOPMENT LEVEL A GS5608 R-0A TON 60 Hz Issue Date: January, 20

2 FORM RP IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. During installation, operation maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced materials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identi es a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. ternal wiring, unless speci ed as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with ohnson ontrols published speci cations and must be performed only by a quali ed electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. 2 JOHNSON CONTROLS

3 FORM RP CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls policy for continuous product improvement, the information contained in this document is subject to change without notice. Johnson Controls makes no commitment to update or provide current information automatically to the manual owner. Updated manuals, if applicable, can be obtained by contacting the nearest Johnson Controls Service office or accessing the Johnson Controls QuickLIT website at Operating/service personnel maintain responsibility for the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, the technician should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. CHANGE BARS Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. HOW TO USE RENEWAL PARTS MANUALS Johnson Controls offers an assortment of replacements parts for Johnson Controls, YORK and UPG units. Each replacement part is manufactured and fitted for a specific model. This Replacement Parts Manual is for standard Johnson Controls units. Chiller units built with special options, modifications, or conversions are not covered in this manual. This Replacement Parts Manual provides Johnson Controls chiller replacement parts by part numbers, descriptions, quantities and drawing figures. To determine the correct replacement part, locate the item on drawing figure and refer to the parts list for the part number, description and quantity. NOTE: Provide a unit model number, unit serial number and part number when requesting a quotation or placing an order. Failure to include this information may delay processing of your request. Model and Serial Number Locations: Unit - Namplate on side of Control Panel Compressor - Namplate on Compressor Housing VSD - Namplate on VSD Panel Contact the following sources to order parts. NORTH AMERICA Baltimore Parts Center Contrators within USA Telephone: (800) Equipment Owners within USA who maintain their own equipment Telephone: (800) cg-baltimore-parts-customer@jci.com For parts availability and ordering YORK HVAC Parts within the USA please use the following link: EUROPE HVAC Parts Centre (Europe) Telephone: + (0) ALLParts@jci.com JOHNSON CONTROLS 3

4 FORM RP UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA BASIC PART NUMBER YLAA009SE6XAA BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL : YORK Tons Y # # # # S E :R-0A 7 :200/3/60 A : Chiller 0070 L H 2 8 :230/3/60 B A : Air Cooled 0080 R Heat Pump 0 :380/3/60 A A : Scroll 0090 Y 6 :60/3/ (Round Tube) 5 0 :380-5/3/50 00 Z 5 8 :575/3/60 05 (Round Tube) X :Across the Line PART NUMBER LETTER CODES :Design Series A :Design Series B :Engineering Change or PIN Level POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X S X X : MP Terminal Block : SP Terminal Block X L : No Ambient Kit # # S B D X : SP Circuit Breaker H A : High Ambient Kit (factory) C S :Chicago Relief Code :Service Isolation Valve D B T : BAS/EMS Temp. Reset / Offset B :Both Chicago & Isolat. M X M D S F : Spanish LCD & Keypad Display : French LCD & Keypad Display :Hot Gas By-Pass X T Q : No Transformer Required : Transformer 5/2V (factory) : Special Transformer Required G I H : German LCD & Keypad Display : Italian LCD & Keypad Display : Hungarian LCD & Keypad Display (# circuits) H :Heater (Standard) X C L P : Polish LCD & Keypad Display : Portuguese LCD & Keypad Display Q B : Both Disc & Suct Transducer Readout MP = Multiple Point L C : N. American Safety Code (cul/cetl) : European Safety Code (CE) SP = Single Point C : Motor Current Module NF = Non-Fused TB = Terminal Block CB = Circuit Breaker O S : Sequence Control & Automatic Lead Transfer EVAP. FIELD CONDENSER FIELD CABINET FIELD X 3 :50# PSI DWP :300# PSI DWP X C : Aluminum : Copper 3 D :Double Thick Insulation B : Black Fin 5 V :Victaulic Flange P : Phenolic 7 S X : TEAO Fan 9 T Motors B U E D L E G F H A :ASME Press Vessel Codes T E :PED Press Vessel Codes R :Remote Cooler 6 S PLANT OF MANUFACTURE N : Wire (Full Unit) Encl. Panels (factory) : Wire/Louvered Encl. Panels (factory) : Louvered (Cond. Only) Encl. Panels (factory) : Louvered (Full Unit) Encl. Panels (factory) : End Louver (Hail Guard) Enc. Panels (factory) : Acoustic Sound Blanket : Acoustic Enclosure : Ultra Quiet Fans : High Static Fans : : Seismic : Neoprene Pads NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD R S CUR MEX MTY SAT : Monterrey : Sabadell : Curitiba, Brazil : Mexico, ES : Monterrey. BE : San Antonio, Texas 5. Plant of manufacture to include PIN 56 upon entering the chiller order. JOHNSON CONTROLS

5 FORM RP LIST OF TABLES TABLE - Evaporator Components - 50 PSIG...6 TABLE 2 - Microchannel Condenser Coil Components - Design Series "A"...9 TABLE 3 - Condenser Coil Components - Design Series "B"... TABLE - Fan Components...3 TABLE 5 - Refrigerant Piping Components... TABLE 6 - Hot Gas By-Pass Components...7 TABLE 7 - Compressor Part Numbers - R-0A...8 TABLE 8 - Recommended Compressor Oil Type...2 TABLE 9 - Compressor Heater And Sound Blanket Part Numbers...2 TABLE 0 - Compressor Components...2 TABLE...23 TABLE TABLE TABLE...29 TABLE TABLE TABLE TABLE TABLE TABLE TABLE TABLE TABLE TABLE TABLE 25 - Control Panel Components...0 TABLE 26 - Sensor Harness Wiring - YLAA0070, 0080, 0090, 00, 035, 050 & YLAAA TABLE 27 - Sensor Harness Wiring - YLAA009, 05 & YLAAA TABLE 28 - Transducers, Pressure Cutouts And Temp Sensors... TABLE 29 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers... 5 TABLE 30 - Vibration Isolators Part Numbers...6 TABLE 3 - Field Installed Options Part Numbers...7 TABLE 32 - Control Transformer Kit...7 TABLE 33 - Enclosure Kit Options...8 TABLE 3 - Wire Enclosure...9 TABLE 35 - Louvered Enclosure...50 TABLE 36 - Recommended Spare Parts - YLAA0070-YLAA075 Chillers...5 JOHNSON CONTROLS 5

6 FORM RP LIST OF FIGURES FIGURE - Evaporator Components...9 FIGURE 2 - Microchannel Condenser Coil Components - Design Series "A"...0 FIGURE 3 - Microchannel Condenser Coil Components - Design Series "A"... FIGURE - Condenser Coil Components Design Series "B" FIGURE 5 - Fan Components... FIGURE FIGURE 7 - Hot Gas By-Pass Components...8 FIGURE 8 - Compressor Layouts...2 FIGURE 9 - Compressor...22 FIGURE 0 - Panel Door Lock And Key...23 FIGURE - Panel Part Number Sticker...26 FIGURE FIGURE 3 - Control Panel Components...0 FIGURE - Control Panel Components... FIGURE 5 - Harness Layout...3 FIGURE 6 - Harness Layout... FIGURE 7 - Sensor Housing & Pin Socket Part Numbers... FIGURE 8 - Transducers, Pressure Cutouts And Temp Sensors...5 FIGURE 9 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers... 6 FIGURE FIGURE 2 - Louvered Enclosure JOHNSON CONTROLS

7 FORM RP EVAPORATOR COMPONENTS TABLE - EVAPORATOR COMPONENTS - 50 PSIG ITEM QUANTITY DESCRIPTION DWP YLAA0070 YLAA0080 FIGURE ALL Cooler, less Heater & Insulation Head, Connection End ALL Head, Back End ALL ALL ALL ALL Heater, Cooler 80 Watt ALL Heater, Cooler 280 Watt Well, Thermo ALL Insulation (3/"x9"x65") ALL - Insulation ( /2"x9"x65") Sensor, Water Temperature ALL ALL ITEM QUANTITY DESCRIPTION DWP YLAA0090 YLAA009, 000, 00, 05 AND YLAA ALL Cooler, less Heater & Insulation Head, Connection End ALL Head, Back End ALL ALL ALL ALL Heater, Cooler 80 Watt ALL Heater, Cooler 280 Watt Well, Thermo ALL Insulation (3/"x9"x65") ALL - Insulation ( /2"x9"x65") Sensor, Water Temperature ALL ALL FIGURE JOHNSON CONTROLS 7

8 FORM RP EVAPORATOR COMPONENTS (CONT'D) TABLE - EVAPORATOR COMPONENTS - 50 PSIG (CONT'D) ITEM QUANTITY DESCRIPTION DWP YLAA020, 0 AND YLAA055 YLAA035, 050, 056 AND YLAA ALL Cooler, less Heater & Insulation Head, Connection End ALL Head, Back End ALL ALL ALL ALL Heater, Cooler 80 Watt ALL Heater, Cooler 280 Watt Well, Thermo ALL Insulation (3/"x9"x65") ALL - Insulation ( /2"x9"x65") Sensor, Water Temperature ALL ALL FIGURE ITEM QUANTITY DESCRIPTION DWP YLAA075 FIGURE ALL Cooler, less Heater & Insulation Head, Connection End ALL Head, Back End ALL ALL ALL ALL Heater, Cooler 280 Watt ALL Well, Thermo ALL Insulation (3/"x9"x65") ALL - Insulation ( /2"x9"x65") Sensor, Water Temperature ALL ALL ALL JOHNSON CONTROLS

9 FORM RP EVAPORATOR COMPONENTS (CONT'D) Service Note: * * Service Note: * Service Note: Torque 55 ft. lbs. ± 5 ft. lbs FIGURE - EVAPORATOR COMPONENTS JOHNSON CONTROLS 9

10 CONDENSER COIL COMPONENTS CHILLER MODEL YLAA DESIGN SERIES "A" OR "C" (MICROCHANNEL) TABLE 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" ITEM DESCRIPTION YORK PART NUMBER QUANTITY FIGURE Receiver, 6" Diameter Coil Pipe, Coil To Receiver Pipe, Coil To Receiver Pipe, Coil To Receiver Pipe, Coil To Receiver Clamp, Header Bushing FIGURE 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

11 FORM RP CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLAA DESIGN SERIES "A" OR "C" (MICROCHANNEL) -003 ONLY ONLY 7 7 BACK a ONLY -003 ONLY FIGURE 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" JOHNSON CONTROLS

12 FORM RP CONDENSER COIL COMPONENTS (CONT D) CHILLER MODEL YLAA DESIGN SERIES "B" (TUBE AND FIN) TABLE 3 - CONDENSER COIL COMPONENTS - DESIGN SERIES "B" ITEM DESCRIPTION Coil* Coil* Coil* Coil* *Note: Coils include coil and headers. YLAA0070, YLAA0080 AND YLAA (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) YLAA009, YLAA05 AND YLAA020 ALUMINUM FIN COILS - 'PIN 5 = X' (Qty 3) (Qty 3) BLACK FIN COILS - 'PIN 5 = B' (Qty 3) (Qty 3) PHENOLIC COILS - 'PIN 5 = P' (Qty 3) (Qty 3) COPPER COILS - 'PIN 5 = C' (Qty 3) (Qty 3) YLAA (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) YLAA035, YLAA050 AND YLAA (Qty ) (Qty ) (Qty ) (Qty ) (Qty ) (Qty ) (Qty ) (Qty ) FIGURE 2 JOHNSON CONTROLS

13 CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLAA DESIGN SERIES "B" (TUBE AND FIN) FORM RP a FIGURE - CONDENSER COIL COMPONENTS DESIGN SERIES "B" - YLAA009, YLAA00, YLAA05 & YLAA020 SHOWN JOHNSON CONTROLS 3

14 FORM RP FAN COMPONENTS TABLE - FAN COMPONENTS ITEM DESCRIPTION VOLTAGE CODE STANDARD 7/8", 60 RPM FAN TYPE LOW NOISE 7/8", 850 RPM HP s Motor, Fan (YLAA0070-YLAA075) s Blade All Guard All All Support All Support, Ring All All Spacer All Hub, Square All S = Recommended Spare Parts FIGURE Service Note: Fan Hub to Shaft Joint should VETO 3 - a solvent type, rust preventative coating FIGURE 5 - FAN COMPONENTS Service Note: - JOHNSON CONTROLS

15 REFRIGERANT PIPING COMPONENTS CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C" FORM RP TABLE 5 - REFRIGERANT PIPING COMPONENTS ITEM SYS. DESCRIPTION YLAA0070 YLAA0080 YLAA00090 FIGURE 05 Both Valve, Ball (Discharge) S Valve, Thermal Expansion S 2 Valve, Thermal Expansion Both Moisture Indicator Both Valve, Liquid Stop Both Valve, Solenoid Both Dehydrator, Body S Both Core, Dehydrator Both Valve, Angle Stop Both Valve, Charging Both Valve, Ball (Suction) Both Valve, Transducer Both Valve, Relief (00 psi) Both Tube, Relief All Valve, Relief (650 psi) All Tube, Relief ITEM SYS. DESCRIPTION YLAA009 YLAA000 AND YLAA00 YLAA05, 020 AND YLAA Both Valve, Ball (Discharge) S Valve, Thermal Expansion S 2 Valve, Thermal Expansion Both Moisture Indicator Both Valve, Liquid Stop Both Valve, Solenoid Both Dehydrator, Body S Both Core, Dehydrator Both Valve, Angle Stop Both Valve, Charging Both Valve, Ball (Suction) Both Valve, Transducer Both Valve, Relief (00 psi) Both Tube, Relief All Valve, Relief (650 psi) All Tube, Relief FIGURE JOHNSON CONTROLS 5

16 FORM RP REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C" TABLE 5 - REFRIGERANT PIPING COMPONENTS (CONT'D) ITEM SYS. DESCRIPTION YLAA035 YLAA0, 050, 055 AND YLAA Valve, Ball (Discharge) s Valve, Thermal Expansion 3 s Moisture Indicator Valve, Liquid Stop Valve, Solenoid YLAA070 AND YLAA075 FIGURE Dehydrator, Body s Both Core, Dehydrator Both Valve, Angle Stop Both Valve, Charging Valve, Ball (Suction) Both Valve, Transducer Both Valve, Relief (00 psi) Both Tube, Relief All Valve, Relief (650 psi) All Tube, Relief S = Recommended Spare Parts 6 JOHNSON CONTROLS

17 FORM RP REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C" UNITS YLAA0070, YLAA0080 AND YLAA0090 FIGURE 6 - REFRIGERANT PIPING COMPONENTS - MODELS YLAA0070, YLAA0080 & YLAA0090 SHOWN JOHNSON CONTROLS 7

18 FORM RP REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C" TABLE 6 - HOT GAS BY-PASS COMPONENTS ITEM MODEL DESCRIPTION PART NUMBER QUANTITY FIGURE 7 Valve, Stop Valve, Hot Gas All Valve, Solenoid Valve, Ball SYSTEM PIPING YLAA HOT GAS BY-PASS FIGURE 7 - HOT GAS BY-PASS COMPONENTS 8 JOHNSON CONTROLS

19 FORM RP COMPRESSOR TABLE 7 - COMPRESSOR PART NUMBERS - R-0A MODEL YLAA0070 YLAA0080 YLAA0090 YLAA009 YLAA000 AND YLAA00 VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP5KCE ZP5KCE ZP80KCE ZP5KCE N/A N/A N/A N/A N/A N/A ZP80KCE ZP385KCE ZP80KCE ZP385KCE ZP80KCE ZP80KCE ZP385KCE N/A N/A N/A N/A N/A N/A JOHNSON CONTROLS 9

20 FORM RP COMPRESSOR (CONT'D) TABLE 7 - COMPRESSOR PART NUMBERS - R-0A (CONT'D) MODEL YLAA05 YLAA020 AND YLAA025 YLAA035 AND YLAA0 YLAA050, YLAA055 AND YLAA056 YLAA070 AND YLAA075 VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP385KCE ZP385KCE ZP385KCE ZP385KCE N/A N/A N/A N/A N/A N/A ZP385KCE ZP385KCE ZP80KCE ZP385KCE ZP385KCE ZP385KCE ZP385KCE N/A N/A N/A N/A N/A N/A 20 JOHNSON CONTROLS

21 FORM RP COMPRESSOR (CONT'D) - 2-M2 2-M c -M2 -M SYSTEM #2 SYSTEM # YLAA009, YLAA05 and YLAA020 2-M2 2-M -M3 -M2 -M c SYSTEM #2 SYSTEM # YLAA0090, YLAA00, YLAA035, YLAA050 and YLAA c 2-M3 2-M2 2-M -M3 -M2 -M SYSTEM #2 SYSTEM # YLAA0070 and YLAA0080 FIGURE 8 - COMPRESSOR LAYOUTS JOHNSON CONTROLS 2

22 FORM RP COMPRESSOR (CONT'D) TABLE 8 - RECOMMENDED COMPRESSOR OIL TYPE ITEM REF. DESCRIPTION (6) GALLON 5 GALLON OIL s R-0A Oil, Compressor (Type 'V') S = Recommended Spare Parts TABLE 9 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR xxx xxx xxx TABLE 0 - COMPRESSOR COMPONENTS ITEM REF. NO. DESCRIPTION YORK NO. A Module Protector B Cover, T-Box Discharge Connection Pressure Equalization Suction Connection Oil Line FIGURE 9 - COMPRESSOR 22 JOHNSON CONTROLS

23 CONTROL PANEL AND POWER PANEL CONFIGURATIONS FORM RP several different configurations using three (3) major components:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES - combination. Identify model pin number locations - PIN 6 & 7 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS S X Single Point Supply Terminal Block S D B X Single Point Supply Circuit Breaker 2 2 ITEM # DESCRIPTION YORK NO. Door Lock Key FIGURE 0 - PANEL DOOR LOCK AND KEY JOHNSON CONTROLS 23

24 FORM RP CONTROL PANEL AND POWER PANEL COMPONENTS TABLE - CONTROL PANEL AND POWER PANEL IDENTIFIERS MODEL YLAA0070 YLAA0080 YLAA0090 YLAA009 YLAA000 AND YLAA00 VOLTAGE CODE SINGLE POINT TER- MINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS (DB) Table on page 2 Figure on page 26 2 JOHNSON CONTROLS

25 MODEL YLAA05 YLAA020 AND YLAA025 YLAA035 AND YLAA0 YLAA050 FORM RP CONTROL PANEL AND POWER PANEL COMPONENTS (CONT'D) TABLE CONTROL PANEL AND POWER PANEL IDENTIFIERS (CONT'D) YLAA055 AND YLAA056 YLAA070 AND YLAA075 VOLTAGE CODE SINGLE POINT TER- MINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS (DB) Table on page 2 Figure on page 26 JOHNSON CONTROLS 25

26 FORM RP POWER PANEL COMPONENTS *Service Note: Locate the PANEL NUMBER sticker on the upper the appropriate parts list for that number. DSCN0003 FIGURE - PANEL PART NUMBER STICKER 26 JOHNSON CONTROLS

27 FORM RP POWER PANEL COMPONENTS (CONT D) 2B A B 2A 2C 5A 3A 9A 3B A B C D 2B A B 2A 2C 5A 3A 9A 3B FIGURE 2 - POWER PANEL COMPONENTS JOHNSON CONTROLS 27

28 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 2 - POWER PANEL COMPONENTS - YLAA0070 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYS- TEM CIRCUIT BREAK- ERS (DB) x x x x 2A s 3 Fan Control Relay B s Fan Contactor (-7, -28 & -0) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) 3A (65A)** (65A)** (65A)** (65A)** 6 Compressor Contactor (-0, -6 & (50A)** (50A)** (50A)** (50A)** -58) 3B 6 Ground Lug Terminal Block N/A N/A N/A A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A B N /A N/A N /A C N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar s Recommended Spare Part See Figure 2 on page 27. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 28 JOHNSON CONTROLS

29 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 3 - POWER PANEL COMPONENTS - YLAA0080 ITEM QTY. DESCRIPTION SINGLE POINT TERMI- NAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYS- TEM CIRCUIT BREAK- ERS (DB) x x x x 2A s 3 Fan Control Relay B s Fan Contactor (-7, -28 & -0) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-0) (50A)** (50A)** (50A)** (50A)** 6 Compressor Contactor (-6 & -58) (50A)** (50A)** (50A)** (50A)** 3B 6 Ground Lug Terminal Block N/A N/A N/A A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A N/A N/A B N /A N/A N /A C N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part See Figure 2 on page 27. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 JOHNSON CONTROLS 29

30 FORM RP TABLE - POWER PANEL COMPONENTS - YLAA0090 SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT TERMINAL BLOCK (SX) ITEM QTY. DESCRIPTION x x x x 2A s 3 Fan Control Relay POWER PANEL COMPONENTS (CONT D) 2B s Fan Contactor (-7, -28 & -0) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C Surge Supressor (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-7) (50A)** (50A)** (50A)** (50A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (95A)** (95A)** (65A)** (65A)** 3A (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-0) (95A)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A A N/A N/A N/A N/A N/A N/A B N /A N/A N /A C N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 s Recommended Spare Part. See Figure 2 on page 27. panel, see Figure on page 26, then refer to the appropriate parts list for that number. 30 JOHNSON CONTROLS

31 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 5 - POWER PANEL COMPONENTS - YLAA009 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYS- TEM CIRCUIT BREAK- ERS (DB) x x x x 2A s 3 Fan Control Relay B s 6 Fan Contactor (-7, -28 & -0) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** 3A (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-0) (D95)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B Ground Lug A Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A N/A N/A B N /A N/A N /A N /A N /A N /A C N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 JOHNSON CONTROLS 3

32 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 6 - POWER PANEL COMPONENTS - YLAA000 & YLAA00 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCON- NECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2As 3 Fan Control Relay (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7, -28 & -0) (8A)** (8A)** (8A)** (8A)** 2Bs (2A)** (2A)** (2A)** (2A)** Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C Surge Supressor (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** (65A)** (65A)** (65A)** (65A)** 3A Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0 & -6) N/A N/A N/A A Circuit Breaker (-58) N/A N/A N/A N/A N/A N/A N/A N/A N/A B N /A N/A N /A N/A N/A N/A C N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 32 JOHNSON CONTROLS

33 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 7 - POWER PANEL COMPONENTS - YLAA05 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2A s 3 Fan Control Relay (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) 2B s (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-0) (2A)** (2A)** (2A)** (2A)** 6 Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor A Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A B N /A N/A N /A N/A N/A N/A C N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 JOHNSON CONTROLS 33

34 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 8 - POWER PANEL COMPONENTS - YLAA035 & YLAA0 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2As 3 Fan Control Relay (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** 2Bs 6 Fan Contactor (-0) (2A)** (2A)** (2A)** (2A)** 6 Fan Contactor (-6 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 3A Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B Ground Lug A B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A N /A N/A N /A N/A N/A N/A C N/A D Ground Lug Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A A 2 Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 3 JOHNSON CONTROLS

35 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 9 - POWER PANEL COMPONENTS - YLAA020 & YLAA025 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCON- NECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2A s 3 Fan Control Relay B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-0) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-6 & -58) (2A)** (2A)** (2A)** (2A)** 2C Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** (95A)** (95A)** (95A)** (95A)** 3A Compressor Contactor (-0) (65A)** (65A)** (65A)** (65A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-6 & -58) (50A)** (50A)** (50A)** (50A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A A Circuit Breaker (-0, -6 & -58) N/A N/A N/A B 3 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A C N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 JOHNSON CONTROLS 35

36 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 20 - POWER PANEL COMPONENTS YLAA050 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2A s 3 Fan Control Relay B s (8A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (25A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-0) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-6 & -58) (2A)** (2A)** (2A)** (2A)** 2C Surge Supressor Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 3A 5 Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** 5 Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A B N/A N/A N/A N/A N/A N/A C N/A D Ground Lug Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A A N/A N/A N/A Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 36 JOHNSON CONTROLS

37 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 2 - POWER PANEL COMPONENTS - YLAA055 & YLAA056 ITEM QTY. DESCRIPTION SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCON- NECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2A s 3 Fan Control Relay B s (8A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (25A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-0) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-6 & -58) (2A)** (2A)** (2A)** (2A)** 2C Surge Supressor Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 3A 5 Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** 5 Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug A Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A B N/A N/A N/A N/A N/A N/A C N/A D Ground Lug Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A A N/A N/A N/A Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar SRecommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 JOHNSON CONTROLS 37

38 FORM RP POWER PANEL COMPONENTS (CONT D) TABLE 22 - POWER PANEL COMPONENTS - YLAA070 & YLAA075 ITEM QTY. DESCRIPTION SINGLE POINT TERMI- NAL BLOCK (SX) SINGLE POINT NON- FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIR- CUIT BREAKER (BX) SINGLE POINT NON- FUSED DISCONNECT SWITCH W/ IND. SYSTEM CIRCUIT BREAKERS (DB) X X X X 2A s 3 Fan Control Relay (8A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (25A)** (8A)** (8A)** (8A)** 2B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-0) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-6 & -58) (2A)** (2A)** (2A)** (2A)** 2C Surge Supressor Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 3A 5 Compressor Contactor (-0) (95A)** (95A)** (95A)** (95A)** 5 Compressor Contactor (-6 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-0, -6 & -58) N/A N/A N/A A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-0, -6 & -58) N/A N/A N/A N/A N/A N/A N/A B N/A N/A N/A N/A N/A N/A C N/A D Ground Lug Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A A N/A N/A N/A Ind. Sys. Circuit Breaker (-0, -6 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 36 9A Ground Bar S Recommended Spare Part. See Figure 2 on page 27. See LUG KIT TABLE on Page 38. panel, see Figure on page 26, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 38 JOHNSON CONTROLS

39 FORM RP LUG KITS AND FUSES TABLE 23 - LUG KITS (CIRCUIT BREAKER OR NON-FUSED DISCONNECT SWITCH) LUG KITS LUGS PER FITS CB YORK PART AMP WIRE SIZE KIT FRAME NUMBER CB-029 ABB-KTE S 250A #6-350 kcmil CB-0295 ABB-K5TF S5 300A kcmil CB-0296 ABB-K5TG 3 S5 00A #3/0-250 kcmil CB-0297 ABB-K6TH S6 600A kcmil CB-0298 ABB-K6TJ S6 800A #2/0-00 kcmil TABLE 2 - POWER PANEL FUSE TABLE FUSE SIZE YORK LUG KIT PART NUMBER FU V 5A Time Delay FU V 30A Time Delay FU V 20A Time Delay FU V 8A Time Delay FU V 2A Time Delay FU V 25A See item 8B on tables 2-22 starting on page 28. JOHNSON CONTROLS 39

40 FORM RP CONTROL PANEL COMPONENTS CONTROL PANEL PANEL DIVIDER (PARTIAL VIEW) A B FU MICROPROCESSOR BOARD LOAD T LINE 2A 2B CTB Reference Table 25 on page 2037-b FIGURE 3 - CONTROL PANEL COMPONENTS 0 JOHNSON CONTROLS

41 FORM RP TABLE 25 - CONTROL PANEL COMPONENTS CONTROL PANEL COMPONENTS (CONT D) ITEM DESCRIPTION COMMON PARTS QUANTITY Transformer A s Micro / IO Board Kit B s Flashcard A Fuse Holder B Fuse Display Keypad Ribbon Cable, Display See Figures 3 And starting on page 0 s Recommended Spare Part LD0567b Reference Table 25 on page FIGURE - CONTROL PANEL COMPONENTS JOHNSON CONTROLS

42 FORM RP SENSOR HARNESSES TABLE 26 - SENSOR HARNESS WIRING - YLAA0070, 0080, 0090, 00, 035, 050 & YLAAA055 Board Location MICRO P7 MICRO P6 MICRO P9 Cable Item No. Cable No Wire Color Plug Pin No. Red 5 White 0 Black 9 Drain Red 6 White Black 7 Drain 2 Black 7 Red Drain Black 8 Red 5 Drain 2 Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red 6 White Black 7 Drain 2 Function System # Suction Pressure System # Discharge Pressure Leaving Chilled Water Temperature Entering Chilled Water Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure Harness Assembly Part Number TABLE 27 - SENSOR HARNESS WIRING - YLAA009, 05 & YLAAA020 Board Location MICRO P7 MICRO P6 MICRO P9 Cable Item No. Cable No Wire Color Plug Pin No. Red 5 White 0 Black 9 Drain Red 6 White Black 7 Drain 2 Black 7 Red Drain Black 8 Red 5 Drain 2 Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red 6 White Black 7 Drain 2 Function System # Suction Pressure System # Discharge Pressure Leaving Chilled Water Temperature Entering Chilled Water Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure Harness Assembly Part Number JOHNSON CONTROLS

43 FORM RP 5 SENSOR HARNESSES (CONT D) 2-BSP BAMB -BSP h 7 6 -BDP 2-BDP Reference Tables 26 and 27 starting on page g FIGURE 5 - HARNESS LAYOUT JOHNSON CONTROLS 3

44 FORM RP SENSOR HARNESSES (CONT D) 3 BECT EEH BLCT Reference Tables 26 and 27 starting on page 2 8 EVAPORATOR HEATER HARNESS = l FIGURE 6 - HARNESS LAYOUT 2 Pin Plug ( ) PIN SOCKET PART # ( ) 6-PIN ( ) 2 Pin Plug ( ) 9-PIN ( ) 5 Pin Plug ( ) Reference Tables 26 and 27 starting on page FIGURE 7 - SENSOR HOUSING & PIN SOCKET PART NUMBERS JOHNSON CONTROLS

45 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS TABLE 28 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS FORM RP ITEM DESCRIPTION MODELS PART NUMBER QUANTITY s Sensor, Outside Air Temperature All s All s All Compound, Heat Conductive* All s Transducer, Suction Pressure (0-00psi) All s Transducer, Discharge Pressure (0-650psi) All srecommended Spare Part See Figure 8 on page BSP 2-BSP BAMB Y2RSI-2D- -BDP 2 2-BDP Reference Table 28 on page g sensor FIGURE 8 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS JOHNSON CONTROLS 5