HELM Hinging facility according to EN 795:2012 Typ D. Sliding hardware
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1 HELM Hinging facility according to EN 795:2012 Typ D Sliding hardware
2 Contents General Information General Information Page 3 Certification Page 4 Technical Information HELM Track profile Page 7 HELM Bends Page 8 Installation cross-section Page 9 Hardware for HELM Hinging facility according to EN 795:2012 Typ D Single components Page 11 * Photos on the pages 1 and 3 by courtesy of "Adventure Company Erlebnisanlagen, 2
3 General Information General Information Simply safe HELM Hinging facility against falls from heights, also called personal safety installations, are used as a protection system for cleaning and maintenance staff in case of high-rise facades. Many special applications have been added in the meantime, such as in high rope courses. So every time when people move in areas where they are at risk of falling. Personal-safety systems need to be robust and easy to maintain and are subject to strict rules in design and manufacture. These requirements are fulfilled with HELM tracks and fittings, certificated by DIN EN 795:2012 Typ D and are manufactured with high quality materials and many years of experience. For drafting an offer constructional drawings and detailed information with regard to the statics of the structure are required. You will find notes with regard to the certifications or acceptance tests on pages 4-7. The HELM range is complemented by belts, fall restraint systems and further safety related accessories (page 17). The benefits at a glance: - certified according to DIN EN 795:2012 Typ D - high load capacity and simple mounting - individual solutions for all areas of application - high-quality workmanship and exactly connections - safe and durable - later extensions possible - consulting service by experts 3
4 Certification Certification according to DIN EN 795 The HELM 500 to 700 tracks are certified according to DIN EN 795:2012 Typ D. This standard permits a simple and quick comparison between different products according to the following criteria: special requirements for arrester equipment static carrying capacity dynamic carrying capacity instruction manual labelling The certificates can be requested as PDF, in several languages, from us. Employed notified instance: DEKRA EXAM GmbH Dinnendahlstr. 9 D Bochum ID-number 0158 Technical information The forces acting at the point of impact in the event of fall are to be assumed for the load distribution in the structure. During the softening of the PSA, the first person has a force effect, in the building body, of 6.0 kn. For the fastening of the PSA, the first person = +1 kn A static calculation with a safety factor of 1.5 is usual in practice. 1 Person = 6 kn x 1,5 = 9,0 kn 2 Person = (6 kn + 1) x 1,5 = 10,5 kn 3 Person = (6 kn + 2) x 1,5 = 12,0 kn 4 Person = (6 kn + 3) x 1,5 = 13,5 kn This information is only valid in conjunction with: - High altitude safety devices - Connections with shock absorbers Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide any proof regarding the attachment of the product to the structure. This proof can currently be obtained by a general buildung inspectorate approval (abz) or approval in individual cases (ZiE). 4
5 Certification Certification 5
6 Certification 6
7 Certification Certification 7
8 Technical Information HELM Tracks profiles The HELM track profiles are available in steel blank or zinc-plated, in stock lengths of max. approx mm or in fixed lengths. The track 500 is also made of stainless steel. The track brackets are to be planned with a distance spacing of mm. The track mounting can be adapted to the constructional circumstances according to the specifications from page 11. HELM Track of steel Profil size h b s 3,6 4,5 6,5 HELM Track of stainless steel Profil size 500 h 59 b 64 s 3,5 Distance spacing max P500 = 1800mm P600 = 3000mm P700 = 4000mm 8
9 Technical Information Determining the track bend radiuses Bends The following radiuses guarantee a smooth movement of the rollers through the curves. Depending on the radius (R) the overlengths (L) of the bends can vary. Technical Information Constructions bends (zinc-plated/blank steel) Possible radiuses (R) ± all, if R > profile profile profile Constructions bends (stainless steel) Possible radiuses (R) ± all, if R > profile Overlengths (L) approx. 15 degrees degrees degrees degrees degrees degrees 540 * 610 * *max. 125 degrees possible Overlengths (L) approx. 15 degrees degrees degrees degrees degrees degrees - 9
10 Technical Information HELM - connection bracket fig. 2 Assembling the individual tracks, bends, etc. is effected by means of connection brackets. Welding of the tracks is not necessary and not recommended. When mounting, a seamless junction of running surfaces is to be ensured. The precise adjustment is effected by the adjustment screws. fig track (bend) 2. lock joint ceiling bracket 3. connection bracket Profile connection bracket HELM 500 HELM 1503 HELM 600 HELM 1603 HELM 700 HELM
11 Technical Information Installation cross-section with open side wall bracket b The figure shows the installation crosssection with the HELM 524 Ri Ri Trolley hangers and HELM Open side wall brackets. Technical information h1 h Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide any proof regarding the attachment of the product to the structure. This proof can currently be obtained by a general buildung inspectorate approval (abz) or approval in individual cases (ZiE). Part no b h h
12 Technical Information Installation cross-section with lock joint ceiling bracket The figure shows the installation cross-section with the HELM 524 Ri Ri Trolley hangers and HELM Lock joint ceiling brackets. b h1 h Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide any proof regarding the attachment of the product to the structure. This proof can currently be obtained by a general buildung inspectorate approval (abz) or approval in individual cases (ZiE). Part no b h h
13 Single components HELM -00 Track profile in blank steel, zinc-plated or stainless steel, in stock lengths of approx mm or cut to size Part no b 65/64* b h 60/59* s 3,6/3,5* 4,5 6,5 stock length, zinc-plated cut length, zinc-plated stock length, steel blank cut length, steel blank stock length, stainless steel cut length, stainless steel Technical Information HELM -03 Connection bracket in blank steel, zinc-plated or stainless steel, with adjusting screws for precisely fitting connections of two tracks Part no b h 74/75* ,5 l s zinc-plated steel blank stainless steel HELM -01 Open side wall mounting bracket zinc-plated or stainless steel, track holder for wall mounting for one track, without level adjustment Part no b d h h1 17, l s zinc-plated stainless steel * Dimensions for tracks (-00), connection brackets (-03) and open side wall brackets (-01) of stainless steel 13
14 Single components HELM -02 Lock joint ceiling bracket zinc-plated or stainless steel, track holder for ceiling mounting for one track, without level adjustment Part no b b1 123(124*) ± ± ,5 ± 23,5 d h ,5 l s zinc-plated stainless steel HELM -04 Lock joint soffit bracket in blank steel or stainless steel, with top (on request also lateral) counter screw, usable for welded installations Part no b h ,5 l s Steel blank Steel blank Stainless steel Stainless steel Screw on top 2 Screw on the side HELM -05 coupling sleeve (for IPE-profiles according to DIN , EURONORM 19-57) Part no b h h I s Hexagonal screw M16 M16 M16 IPE , inset 85x5 IPE IPE IPE IPE IPE , inset 9x4x105 IPE IPE * Dimensions for lock joint ceiling bracket (-02), height-adjustable brackets (-04) and rail stops 1400 P of stainless steel 14
15 H HELM Hinging facility according to EN 795:2012 Typ D Single components HELM -08 Split support bracket Part no b h h l s d Ø17 Ø17 Ø17 f Hexagonal screw M16 M16 M16 zinc-plated HELM -02 Suspension assembly Part no b b h h Hexagonal screw with screw nut M16 M16 M16 Version A Version B Version A Version B HELM -04 Height-adjustable bracket zinc-plated or stainless steel, track holder with level adjustment Part no b d M20 M20 M30 h 208/207,5* 226,5 322 h1 133/132,5* 132,5 189 I s zinc-plated stainless steel * Dimensions for lock joint ceiling bracket (-02), height-adjustable brackets (-04) and rail stops 1400 P of stainless steel 15
16 Single components HELM 1500 P-1600 P Rail stop zinc-plated or stainless steel, travel path limiter, prevents the trolley hangers from running off the rail. Not suitable for the sole stopping of the sliding leaves! Part no P 1600 P Profile /700 b h I zinc-plated stainless steel HELM -24 Ri Trolley hanger zinc-plated or stainless steel, double pair Part no. 524 Ri 624 Ri 724 Ri Track b d d h h1 59,5 78,5 110 h zinc-plated stainless steel
17 Single components Additional accessories HELM Fall restraint system according to EN following on fall restraint system, swivelling, separable from safety rope, with rotary swivel and karabiner, connection length 0.3 m When you use long safety ropes there is the risk of too long fall distances. By means of fall restraint systems the shortest connection from arresting point to the arrester belt is ensured via the safety rope. The clamping restraint systems lock on vertical to horizontal safety ropes and can only be moved in both directions by actuating the handle. GC 0525 Single components HELM Safety rope with karabiner 229 GC 0515 rope length 5.0 m* Ø 12 mm *other rope lengths on request HELM Lanyard according to EN 354/355 - with friction shock absorber and karabiner Lanyards with shock absorber are for direct belaying of persons at risk of falling and connect the safety belt with an arrest point. GC 0510 rope length 2,0 m* Ø 16 mm GC 0511 rope length 2,0 m* Ø 12 mm *other rope lengths on request HELM Safety harnesses and safety belts according to EN 361/358 - simple safety hardness with back eyelet according to DIN EN 361, all-purpose, simple to put on aluminium or steel construction Depending on the application area the safety harnesses can also be fitted with additional shoulder and/or leg pads as well as additional back support. GC 0505 HELM Fall arrest inertia reel according to EN in plastic housing with rotary swivel suspension and wire rope - wire rope length of 3-24 m Fall arrest inertia reels are used for protecting against falls from heights. They are fitted with a retractable wire rope or belt webbing. The devices use a recuperating spring, thus keeping the rope/webbing under tension all the time. In case of a fall or in the event of exceeding the work speed (approx. 1.5m/sec.) the retaining ratchets catch through centrifugal forces. The required fall absorption is achieved by a braking system. e. g. GC 0530 rope length 4,5 m* *other rope lengths on request e. g. GC 0532 rope length 9,0 m* 17
18 18
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20 HELM Range TEH_01 Hardware for Sliding Wardrobe Doors TEH_02H Hardware for Sliding Doors (Timber) TEH_02G Hardware for Sliding Doors (Glass) TEH_02D TEH_06 TEH_09 TEH_11 TEH_12 TEH_40 Design Hardware for Sliding Doors (Timber and Glass) Hardware for Sliding Gates Hardware for Gateway Gates Hardware for Curtains and Tarpaulins Hinging facility according to EN 795:2012 Typ D Hardware for Sliding Shutters KWS Range TEK_0102 Door Holders and Door Stops TEK_0308 Pull Handles, Door Handles and Accessories TEK_0506 Flush Handles and Locks TEK_0407 Hardware for Handrails, Floor Rails, Coat Racks and Toilet Partition Walls Code with link to download the catalog TEH_12 The technical specifications are up-to-date. We reserve the right to make modifications with regard to design and styling which serve the purpose of technical improvement. We appreciate your understanding that we assume no liability for any typing errors or any other errors. The reproduction of this document, in extracts or complete, is not permitted without our express written permission. Part no. This brochure supersedes all previous brochures. Woelm GmbH Hasselbecker Str. 2-4 D Heiligenhaus Tel.: + 49 (0) Fax: + 49 (0) contact@woelm.de Woelm Austria GmbH Seewalchen 5a A Seekirchen Tel.: + 43 (0) Fax: + 43 (0) contact@woelm.at
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