Swage Socket (open)...86 Swage Button...87 Swage Socket (closed)...87 Swaging Sleeve for Flemish Eye...88 Mid Grip Clips...89 Wire Rope Clips...

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Patrick Chambers
5 years ago
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Swage Socket (open).........................86 Swage utton...............................87 Swage Socket (closed).......................87 Swaging Sleeve for lemish ye................88 Mid Grip lips.

1 Swage Socket (open) Swage utton Swage Socket (closed) Swaging Sleeve for lemish ye Mid Grip lips Wire lips Piggy ack Wedge Socket lips Thimbles Wire attachments

2 Swage Socket (open) orged from fine grain, special bar quality steel Spheroidized annealed for cold swaging Recommended for use on 6 x 19 or 6 x 37 IWR regular lay wore ropes. an also be used on galvanized bridge rope. NOT OR US ON IR OR OR NG Y ROPS Sockets have 100% efficiency rating based on catalog strength of wire rope when properly applied O H M Y H M O Y fter Swage dia. in. in. in. in. in. in. in. in. in. in. in. in. lb. 1/ /2 4-3/4 2-1/8 4 5/16 11/16 1-3/ / /4 6-1/4 3-3/16 5-5/16 13/32 13/16 1-5/ / /4 6-1/4 3-3/16 5-5/16 13/32 13/16 1-5/ / /16 4-1/4 6-11/16 1/ / /16 4-1/4 6-11/16 1/ / /4 9-9/16 5-5/16 8-1/8 5/8 1-1/4 2-1/ / /4 9-9/16 5-5/16 8-1/8 5/8 1-1/4 2-1/ / / /16 6-3/8 10 3/4 1-1/ / /4 13-5/8 7-7/ /8 15/16 1-3/4 3-3/ /4 15-5/8 8-1/2 13-3/8 1-1/ / /4 17-1/2 9-9/ /16 2-1/4 4-1/ / /4 19-7/ /8 16-1/2 1-3/16 2-1/ / /4 21-1/ / /8 1-5/16 2-1/2 5-1/ / /4 23-1/4 12-3/4 19-3/4 1-7/ / / /4 27-1/8 14-7/ /16 3-1/

Swage Socket (losed) orged from fine grain, special bar quality -1035 steel Spheroidized annealed for cold swaging Recommended for use on 6 x 19 or 6 x 37 IWR regular lay wire ropes.

3 Swage Socket (losed) orged from fine grain, special bar quality steel Spheroidized annealed for cold swaging Recommended for use on 6 x 19 or 6 x 37 IWR regular lay wire ropes. an also be used on galvanized bridge rope. NOT OR US ON IR OR OR NG Y ROPS Sockets have 100% efficiency rating based on catalog strength of wire rope when properly applied H K H K fter Swage dia. in. in. in. in. in. in. in. in. in. in. lb. 1/ / /2 2-1/8 4-3/8 3-1/ / / /16 3-3/16 5-1/2 4-1/ / / /16 3-3/16 5-1/2 4-1/ / /8 4-1/4 6-15/16 5-3/ / /8 4-1/4 6-15/16 5-3/ / / /8 5-5/16 8-3/4 7-1/ / / /8 5-5/16 8-3/4 7-1/ / /16 6-3/8 10-3/8 8-5/ / / /2 7-7/ /8 10-1/ /4 8-1/2 13-3/4 11-1/ / / / /4 12-3/ / /4 10-5/8 17-1/4 14-3/ / / / / /8 15-3/ / / /2 12-3/4 20-3/ / / / Swage uttons WR ttachments iameter Wi P Wi P ittings machined from specially selected and processed low carbon steel uttons have 98% efficiency rating based on catalog strength of wire rope when properly applied in. in. in. lb. 1/ / / / / / / / / / / / / / /

Swaging Sleeve for lemish ye arbon steel sleeves come with unique color change quality control feature- color changes intensity once sleeve has been pressed verifying that swaging has occurred Zinc

4 Swaging Sleeve for lemish ye arbon steel sleeves come with unique color change quality control feature- color changes intensity once sleeve has been pressed verifying that swaging has occurred Zinc plating extends shelf life and resists rusting olor coding helps determine size and simplifies inventory Seamless construction its standard industry dies Mill certified, annealed low carbon steel provides consistent swaging without cracking No need for 16th size dies - O.. of 16th sizes same as next largest sleeve size Wi1 Wi Wo P1 P iameter P Wo Wi1 Wi P1 Wall Thickness iameter fter Swage in. in. in. in. in. in. in. in. lb

Mid-Grip lips (ouble Saddle) Meets or exceeds --450 specifications, Type III, lass 1 and will provide maximum holding strength llow full arc wrench swing for quicker installation, retightening or

5 Mid-Grip lips (ouble Saddle) Meets or exceeds specifications, Type III, lass 1 and will provide maximum holding strength llow full arc wrench swing for quicker installation, retightening or disassembly of nuts orged from special quality steel with sizes clearly marked on the saddle Galvanized with galvanized heavy hex nuts urnished unassembled in poly bags and in factory packs of 20 N M G (nut) Thread G pprox. in. in. in. in. in. in. in. in. in. in. in. in. ft./lb. lb. 3/16 M / /4 M / /16 M / /8 M / /16 M / /2 M / /16 M / /8 M / /4 M / M N Min. Number of lips Turn- ack Torque WR ttachments Proper use of Mid-Grip lips 1. Refer to chart above in following these instructions. Turn back specified amounts of rope from thimble or loop. pply first clip one base width from dead end of rope. Tighten nuts evenly, alternating from one nut to the other until reaching the recommended torque. 2. When two clips are required, apply the second clip as near the loop or thimble as possible. Tighten nuts evenly, alternating until reaching the recommended torque. When more than two clips are required, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten. Proceed to step When three or more clips are required, space additional clips between first two - take up rope slack - tighten nuts on all clips, alternating from one nut to the other until reaching the recommended torque. 4. pply an initial load equal to loads expected in use. Inspect for proper spacing and retighten the nuts to the recommended torque. Refer to additional notes concerning wire rope clips on next page

6 Wire lips H G G H Min No lips Torque Turnbuckle in. in. in. in. in. in. in. in. in. ft./lb. in. lb. 1/8* M244 1/8-24UN 23/32 7/16 15/32 13/32 3/8 13/16 15/ /2 3-1/4 5 3/16* M245 1/4-20UN 31/32 9/16 19/32 1/2 1/2 15/16 1-5/ /2 3-3/4 9 1/4 M246 5/16-18UN 1-1/32 1/2 3/4 31/32 9/16 1-3/16 1-7/ /4 18 5/16 M247 3/8-16UN 1-3/8 3/4 7/8 23/32 11/16 1-5/ / /4 30 3/8 M248 7/16-14UN 1-1/2 3/4 1 29/32 3/4 1-5/8 1-15/ /2 42 7/16 M249 1/2-13UN 1-7/ /16 1-1/16 7/8 1-25/32 2-5/ /2 M250 1/2-13UN 1-7/ /16 1-1/8 7/8 1-29/32 2-5/ /2 75 9/16 M296 9/16-12UN 2-3/8 1-1/4 1-5/16 1-1/4 15/ /32 2-1/ /8 M251 9/16-12UN 2-3/8 1-1/4 1-5/ /32 15/ / /4 M252 5/8-11UN 2-3/4 1-7/16 1-1/2 1-7/16 1-1/ / / /8 M253 3/4-10UN 3-1/8 1-5/8 1-3/4 1-19/32 1-1/4 2-7/16 3-5/ M254 3/4-10UN 3-1/2 1-13/16 1-7/8 1-25/32 1-1/4 2-5/8 3-5/ /8 M255 3/4-10UN 3-7/ /32 1-1/4 2-13/ / /4 M256 7/8-9UN 4-1/4 2-1/8 2-5/16 2-3/16 1-7/16 3-1/8 4-1/ /8 M257 7/8-9UN 4-5/8 2-5/16 2-3/8 2-1/4 1-7/16 3-1/8 4-1/ /2 M258 7/8-9UN 4-15/16 2-3/8 2-19/32 2-1/2 1-7/16 3-1/8 4-7/ Proper use of Wire lips 1. Refer to the chart above in following these instructions. Turn back specified amount of rope from thimble or loop. pply first clip one base width from dead end of rope. pply U-bolt over dead end of wire rope - live end rests in saddle. Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque. 2. When two clips are required, apply the second clip as near the thimble or loop as possible. Tighten nuts evenly, alternating until reaching the recommended torque. When more than two clips are required, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten. Proceed to Step When three or more clips are required, space additional clips equally between the first two - take up rope slack - tighten nuts on each U-bolt evenly, alternating from one nut to the other until reaching the recommended torque. 4. pply an initial load equal to loads expected in use. Inspect for proper orientation and spacing of clips and retighten the nuts to recommended torque. 90! WRNING! Improper installation and use of wire rope clips can result in injury. To avoid injury: Install and use only as instructed herein.

7 Piggyback Wedge Socket lips G Saddle U-olt G Heavy Hex Nut galv. Torque Min. Tail in. in. in. in. in. in. in. in. ft./lb. in. lb. 3/8 M248 1X248 2X248 7/16-14UN /16 M249 1X249 2X250 1/2-13UN /2 M250 1X250 2X250 1/2-13UN /16 M296 1X296 2X251 9/16-12UN /8 M251 1X251 2X251 9/16-12UN /4 M252 1X252 2X252 5/8-11UN /8 M253 1X253 2X253 3/4-10UN M254 1X254 2X254 3/4-10UN /8 M255 1X255 2X255 3/4-10UN / /4 M256 1X256 2X256 7/8-9UN / /8 M257 1X257 2X257 7/8-9UN / /2 M258 1X258 2X258 7/8-9UN WR ttachments Proper use of Piggyack Wedge Socket lips 1. ead end wire rope tail length should be at least 6 rope diameters, but not less than 6 inches beyond the wedge socket. igure pply U-bolt and first saddle on dead end rope and the second saddle on live end rope. Install nuts. igure 1 & 2 3. Position the dual saddle clip so that 3 to 4 inches of dead end rope remain beyond the clip. igures 1 & Tighten nuts evenly. lternate tightening each nut until reaching the required torque specified. igure heck that clip does not pinch or clamp the live wire rope. pply an initial test load equal to the loads expected in regular use. e certain rope is secured properly in the wedge socket prior to any use. 6. Inspect for proper rope alignment with wedge socket and retighten the nuts to the specified torque. 91

Crosby: There is No Equal

Forged Clips The Market Leader: Yesterday, Today and Tomorrow G-450 G-429 Crosby: There is No Equal FORGED FOR CRITICAL APPLICATIONS The proper performance of forged clips depends on proper manufacturing