GROUP 9 BOOM 1144 EXTENDO PARTS MANUAL
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1 GROUP 9 BOOM BOOM PIVOT/LIFT CYLINDER INSTALLATION, FL BOOM ASSEMBLY, FL LARGE BOOM ASSEMBLY, FL LARGE BOOM W/BUSHINGS, FL MIDDLE BOOM ASSY, FL SMALL BOOM ASSEMBLY, FL SMALL BOOM ASSEMBLY W/BUSHINGS, FL BOOM ANGLE SWITCH ASSEMBLY, FL QUICK DISCONNECT ASSY, FL BOOM MANIFOLD ASSY, FL PAGE 9-1
2 BOOM PIVOT/LIFT CYLINDER INSTALLATION, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BUSH-3 OD X.50 W X 14 GA 2 2 LL BUSH-3.00IDX4.25ODX10GA 2 3 LL CAPSCR-HEX-.50NC X LL CAPSCR-HEX-.50NCX LL NUT-NYLOCK-.50 NC 1 6 LLH WASH-FL-.50_HARD 6 7 FL WLDMT-PIN CYL ROD END 2 8 FL WLDMT-PIN-BOOM PIVOT 1 9 FL WLDMT-PIN-CYL-BASE END 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-2
3 NOTES PAGE 9-3
4 BOOM ASSEMBLY, FL PAGE 9-4
5 SEE FOLDOUT BOOM ASSEMBLY, FL PAGE 9-5
6 BOOM ASSEMBLY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ADPT-90-12MORB-12MJIC 2 2 LL ADPT-BHD-12JIC-12JIC 2 3 FL ASSY - TRUNNION MNT 2 4 FL ASSY- LARGE BOOM 1 5 FL ASSY-BOOM-COVER 1 6 FL ASSY-EXTEND_CYLINER 1 7 FL ASSY-MIDDLE BOOM 1 8 FL ASSY-QD-EXTENDO 1 9 FL ASSY-SMALL BOOM 1 10 LL BUSH-3.00ODX.38WX3.56LG 2 11 LL BUSH.-3.25ODX2.25IDX10GA 1 12 LL BUSH.-3.25ODX2.25IDX14_ GA 1 13 LL CAPSCR-FL HD SOC-.50NF X LL CAPSCR-HEX-.25NC X LL CAPSCR-HEX-.50NCX LL CAPSCR-HEX-.50NCX LL CAPSCRW-HEX-.38NCX LL CAPSCRW-HEX-.50NCX FL FORK TILT CYLINDER ASSEMBLY 1 20 LL HOSE-12-12FJIC-12FJIC LL HOSE-12-12FJIC-12FJIC LL NUT-NYLOCK HEX-.38NC 1 23 LL NUT-NYLOCK-.50 NC 2 24 LL NUT-NYLOCK-HEX-.63UNF 2 25 FL PIN-1.750ODX LL SPRING-5/8 ROD 1-1/4 HOLE 6.0 LG 2 27 LLH WASH-FL-.25_HARD 3 28 LLH WASH-FL-.50_HARD 9 29 LLH WASH-FL-.63_HARD 2 30 FL-9852 WLDMT-PIN-QD PIVOT 1 31 FL-9853 WLDMT-PIN-ROD-FORK TILT 1 32 FL WLDMT-PIN_2.25 OD X 15.5 LENGTH 1 33 LL-7380 WRPD NY-5/8 X 1 1/2 X 9 1/2 1 PAGE 9-6
7 NOTES PAGE 9-7
8 LARGE BOOM ASSEMBLY, FL PAGE 9-8
9 LARGE BOOM ASSEMBLY, FL PAGE 9-9
10 LARGE BOOM ASSEMBLY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6337 ANGLE INDICATOR NEEDLE 1 2 FL ASSY-BOOM MANIFOLD GROUP 1 3 FL ASSY-HYD TUBING X 1 OD 2 4 FL ASSY-HYD TUBING X 5/8 OD 2 5 FL ASSY-LARGE BOOM WITH BUSH. 1 6 LL-7357 BOOM WEAR PAD KEEPER 2 7 LL CAPSCR-HEX-.31NC X LL CAPSCR-HEX-.38NCX LL CAPSCR-HEX-.50NCX LL CAPSCR-HEX-.50NF X LL CAPSCR-HEX-.50NF X LL CAPSCR-HEX-.50NFX LL CAPSCR-HEX-.50NFX LL CAPSCR-HEX-.50NFX LL CAPSCR-SHLD-.38NCX.50X.50LG 1 16 LL CLAMP- TWIN LL COVER_PL-TWIN_TUBE_CLAMP LL FTG-GREASE ZERK 3 19 LL JAM NUT 4 20 FL MNT-RETRACT CHAIN ANCHOR LT NUT-CLIP.38NC 6 22 LL O-RING OD 1 23 FL PL-LG BOOM SIDE COVER 2 24 LL SHIM - 10 GA 4 25 LLH WASH-FL-.38_HARD 8 26 LLH WASH-FL-.50_HARD LL WEAR PAD - NYLATRON 5 28 FL WEARPAD-6.0X12.0X0.69 PLASTIC 1 29 LL WIPER-CANNED ROD-3 ID 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-10
11 NOTES PAGE 9-11
12 LARGE BOOM W/BUSHINGS, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BUSH-BRZ-3.5ODX.25WX3.125L 2 2 FL WELDMENT - LARGE BOOM 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-12
13 NOTES PAGE 9-13
14 MIDDLE BOOM ASSY, FL PAGE 9-14
15 MIDDLE BOOM ASSY, FL PAGE 9-15
16 MIDDLE BOOM ASSY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL-7365 BOOM WEAR PAD KEEPER 1 2 LL BRG-INNER_RING-1.75X2.25X LL BRG-RLR-2.25IDX3.00ODX LL BUSH.-2.0 OD x 1.75 ID x.5 LG 1 5 LL CAPSCR-HEX-.50NCX LL CAPSCR-HEX-.50NF x LL CAPSCR-HEX-.50NFx LL CAPSCR-HEX-.50NFX LL FTG-LUBE 1/8 NPT-90DEG 2 10 LL FTG-LUBE-1/8NPT-STR 4 11 FL INSERT-WEARPAD_.50UNF_SQUARE 4 12 FL Keeper-Retract Sheave Pin 2 13 FL Pin-Retract Sheave 1 14 FL RD-HOSE_SHEAVE_MNT 2 15 LL-7342 retract chain sheave 3 16 FL SHEAVE-HOSE x11.13DIA 2 17 LL Shim - 10 ga 6 18 LL Shim - 18 ga 2 19 LL SHIM-2.5 x 6.0 x 7 Ga LL SPACER- 2.0 OD x 1.76 ID x 2.5 LG 2 21 LLH WASH-FL-.50_HARD A Washer-Flat 2 23 LL Wear Pad - nylatron 6 24 FL WEARPAD - NYLATRON 1.63 x 1.5 x FL WEARPAD-6.0x10.5x0.5 PLASTIC 1 26 FL WLDMT-MIDDLE BOOM FL WLDMT-PIN-EXT CHAIN SHEAVE 1 28 FL WPD-PLASTIC_0.69x3.00x SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-16
17 NOTES PAGE 9-17
18 SMALL BOOM ASSEMBLY, FL PAGE 9-18
19 SMALL BOOM ASSEMBLY, FL PAGE 9-19
20 SMALL BOOM ASSEMBLY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ADAPTER-STRAGHT UNION 2 2 LL ADPT-1/4 F INV FLARE-1/8NPT M LL ADPT-1/4 F INV FLARE-1/8NPT M-STR 2 4 LL ADPT-2FNPT-2FNPT 2 5 LL ADPT-BHD-8MJIC-8MJIC 2 6 LL ADPT-STR-10MJIC-8MJIC 2 7 LL ADPT-STR-16MJIC-12MJIC 2 8 FL ANCHOR-RETRACT_CHAIN 3 9 FL ASSEMBLY-SMALL BOOM WITH BUSH 1 10 LL ASSY-BOOM_HOSE 2 11 LL ASSY-BOOM_HOSE 2 12 FL ASSY-TUBING.625 X.065 W 2 13 FL ASSY-TUBING 1.0 X.109 W 2 14 FL ASSY-TUBING_GREASE_LINE 2 15 FL BRKT-BULKHEAD-EXTRA-CIRCUIT 1 16 LL CAPSCR-HEX-.25NC X LL CAPSCR-HEX-.38NC X LL CAPSCR-HEX-.38NCX LL CAPSCR-HEX-.38NCX LL CAPSCR-HEX-.50NC X LL CAPSCR-HEX-.50NF X LL CAPSCR-HEX-.50NFX LL CHAIN-RETRACTION 3 24 LL CLAMP-1.00X0.63_2_BOLT 2 25 LL CLAMP-1.00X0.63_4_BOLT 2 26 LL CLAMP-1.13X0.75_2_BOLT 2 27 LL CLAMP-SOFT_0.25 IN 2 28 LL-7364 CLEVIS PIN 6 29 LL COUPLER-QUICK DISCONNECT FEMALE 1 30 LL COUPLER-QUICK DISCONNECT MALE 1 31 LL COVER_PLATE-4S_SINGLE_CLAMP 4 32 LL FTG-LUBE-1/8NPT-STR 4 33 LL HOSE ASSY-8FJIC-8FJIC90X LL HOSE ASSY-8FJIC-8FJIC90X FL INSERT-WEARPAD_.50UNF_SQUARE 4 36 LL NUT-NYLOCK-HEX-.63UNF 1 37 LL PIN-COTTER 1/8 X 1 LG LL SHIM - 10 GA 2 39 LL WASH-FL LLH WASH-FL-.38_HARD LLH WASH-FL-.50_HARD LLH WASH-FL-.63_HARD 1 43 LLS WASH-LOCK-SPLIT_SPG LL WEAR PAD - NYLATRON 2 45 LL WELD_PLATE-DOUBLE-SINGLE_CLAMP 2 46 LL WIPER-ROD 2IN 2 47 FL WPD-BRZ-0.31X2.50X FL WPD-PLASTIC_1.00X3.00X PAGE 9-20
21 NOTES PAGE 9-21
22 SMALL BOOM ASSEMBLY W/BUSHINGS, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BUSH.-2.5 OD X 2.0 ID X FL WLDMT-SM BOOM 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-22
23 BOOM ANGLE SWITCH ASSEMBLY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 FL HARNESS, EXTENDO BOOM ANGLE SWITCH 1 2 0NM NUT, 1/ GM GROMMET 1 4 0BM BODY, 1/ LA LIMIT SWITCH AND LEVER W/ROLLER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-23
24 QUICK DISCONNECT ASSY, FL PAGE 9-24
25 QUICK DISCONNECT ASSY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BOLT-SHOULDER-.50X LL BOLT-SHOULDER-.50X FL HANDLE-RELEASE-QD 1 4 LL NUT-HEX-.38 NC 1 5 FL PIN-LOCK-1.50 X 5.75 LG-QD 1 6 FL PL-HANDLE LOCK-QD 1 7 FL PL-LINK-LOCK PIN-QD 1 8 LL WASH-CURVED LLS WASH-LOCK-SPLIT_SPG BL WLDMT-QD 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-25
26 BOOM MANIFOLD ASSY, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ADPT-PLUG 10MORB 2 2 LL ADPT-PLUG 6MORB 2 3 LL ADPT-STR-10MORB-10MJIC 4 4 LL ADPT-STR-14MORB-16MJIC 4 5 FL MANIFOLD-BOOM 1 Service Bulletin Reference NUMBER DATE SUBJECT CHANGE PAGE 9-26
27 NOTES PAGE 9-27
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