CHEV PICK-UP

Transcription

1 an ISO 900:008 Registered Company CHEV PICK-UP CONDENSER WITH DRIER REV A 06// INST CHEV P-UP COND W/DRIER PG OF 0

2 TABLE OF CONTENTS PAGES. COVER. TABLE OF CONTENTS 3. PACKING LIST/PARTS DISCLAIMER. CORE SUPPORT MODIFICATION 5. MOUNTING & DRIER BRACKET INSTALLATION 6. DRIER & HARDLINE INSTALLATION 7. CONDENSER INSTALLATION & HARDLINE INSTALLATION CONT. 8. BINARY SWITCH INSTALLATION 9. TEMPLATE PAGE 0. PACKING LIST REV A 06// INST CHEV P-UP COND W/DRIER PG OF 0

3 No CHEV PICK-UP CONDENSER WITH DRIER QTY. PART No. DESCRIPTION CONDENSER KIT VUC 073-VUB 073-VUC VUB VUB 89-VUB 860-VUB 80-VUB 890-VUB 85-VUB 333-VUI 887-VUB 85-VUB VUF VUF 079-VUS X PARALLEL FLOW COND. DRIER CLAMP DRIER UNIVERSAL DRIER BRACKET BRKT CHEV P-UP COND DRIVER SIDE BRKT CHEV P-UP COND PASS SIDE BRKT CHEV P-UP CORE SUPPORT COVER HARDLINE CHEV P-UP #6 COND/DR HARDLINE CHEV P-UP #6 DRIER/CORE SUPPORT HARDLINE CHEV P-UP #8 COND #0 x ½ HEX SCREW 0- X 3/8 PAN HEAD SCREW 0- NUT W/STAR WASHER /-0 WELL NUT /-0 X HEX BOLT / FLAT WASHER - GROMMET /-0 X / HEX BOLT /-0 HEX NUT W/STAR WASHER #6 O-RING #8 O-RING MALE BINARY SWITCH VUW COMPRESSOR LEAD BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS REV A 06// INST CHEV P-UP COND W/DRIER PG 3 OF 0

4 KNOCK-OUT PLATE CHEV P-UP CORE SUPPORT KNOCK-OUT TEMPLATE OEM OEM DRILL ¼ FACTORY AIR TRUCKS ONLY REMOVE HOOD LATCH ASSEMBLY. (RETAIN) REMOVE OEM CONDENSER ASSEMBLY, DRIER, BRACKET, LINE, ETC. CORE SUPPORT MODIFICATION w/ac INSTALL CORE SUPPORT COVER BRACKET ON THE BACK SIDE OF CORE SUPPORT USING /-0 X / HEX BOLT AND /-0 HEX NUT W/STAR WASHER. INSTALL GROMMET ON BRACKET AS SHOWN CORE SUPPORT COVER /-0 HEX BRKT NUT W/STAR WASHER VUB - GROMMET 333-VUI SIDE VIEW ENGINE SIDE DRIVER SIDE ENGINE VIEW OF CORE SUPPORT /-0 X / HEX BOLT PASSENGER SIDE 887-VUB CORE SUPPORT w/o AC OPTION USING TEMPLATE PROVIDED ON PAGE 9, DRILL -/ IN KNOCK-OUT PLATE. INSTALL GROMMET AS SHOWN. OPTION KNOCK OUT THE KNOCK-OUT PLATE AND INSTALL CORE SUPPORT COVER BRACKET ON THE BACK SIDE OF CORE SUPPORT USING /-0 X / HEX BOLT AND /-0 HEX NUT W/STAR WASHER. INSTALL GROMMET ON BRACKET AS SHOWN. OPTION - GROMMET 333-VUI OEM S OPTION DRIVER SIDE ENGINE VIEW OF CORE SUPPORT PASSENGER SIDE KNOCK OUT PLATE REV A 06// INST CHEV P-UP COND W/DRIER PG OF 0

5 MOUNTING BRACKET INSTALLATION INSTALL MOUNTING BRACKETS ON TO CONDENSER USING 0- x 3/8 PAN HEAD SCREWS AND 0- NUTS w/star WASHERS AS SHOWN BELOW. MOUNTING BRACKETS MOUNT THROUGHT THE ST AND 3RD S ON THE TOP AND BOTTOM OF CONDENSER. ST & 3RD ST & 3RD #8 FITTING BACK VIEW #6 FITTING BRKT CHEV P-UP COND DRIVER SIDE 608 BRKT CHEV P-UP COND PASS SIDE 6085 ST & 3RD DRIER BRACKET INSTALLATION INSTALL UNIVERSAL DRIER BRACKET ON TO CONDENSER USING 0- X 3/8 PAN HEAD SCREWS AND 0- NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH ST AND 3RD S FROM BOTH SIDES OF THE CONDENSER. 0- NUT w/ STAR WASHER ST & 3RD FRONT VIEW UNIVERSAL DRIER BRACKET VUB 5 0- NUT w/ STAR WASHER REV A 06// INST CHEV P-UP COND W/DRIER PG 5 OF 0 0- x 3/8 PAN HEAD SCREW

6 DRIER INSTALLATION INSTALL DRIER CLAMPS ON DRIER AS SHOWN. USING #0 x / SHEETMETAL SCREWS, INSTALL DRIER ON BRACKET IN THE ST AND ND S FROM THE TOP AS SHOWN. DRIER CLAMPS 073-VUB OUT IN DRIER 073-VUC ND TH () #0 x / SHEETMETAL SCREW 87-VUB HARDLINE INSTALLATION LUBRICATE -#6 O-RINGS AND INSTALL THE #6 DRIER/CONDENSER HARDLINE AS SHOWN. TIGHTEN FITTINGS. SEE FIGURE. O-RING #6 O-RING VUF HOLD WITH THIS WRENCH TWIST WITH THIS WRENCH IN FOR A PROPER SEAL OF FITTINGS, INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL. O-RING SUPPLIED OIL FOR O-RINGS MALE INSERT #6 O-RING #8 O-RING O-RING INSTALLS OVER MALE INSERT TO SWAGED LIP OUT FLOW FIGURE FEMALE NUT #6 O-RING VUF HARDLINE CHEV P-UP #6 COND/DRIER REV A 06// INST CHEV P-UP COND W/DRIER PG 6 OF 0 6

7 CONDENSER INSTALLATION INSTALL () /-0 WELL NUTS AS SHOWN. INSTALL CONDENSER W/BRACKETS IN FRONT OF CORE SUPPORT AS SHOWN BELOW. COND / BRKT FLAT WASHER 85-VUB /-0 X HEX BOLT 890-VUB /-0 WELL NUT 80-VUB CORE SUPPORT OUT IN FLOW FRONT VIEW OF CORE SUPPORT HARDLINE INSTALLATION CONT. LUBRICATE #6 AND #8 O-RINGS AND INSTALL HARDLINES AS SHOWN. TIGHTEN FITTINGS. SEE FIGURE, PAGE 6. #8 COND INSTALL - GROMMET. HARDLINE GROMMET 333-VUI CHEV P-UP CORE SUPPORT COVER 6089 #6 DRIER/ CORE SUPPORT HARD LINE 096 #8 O-RING VUF #6 O-RING VUF REV A 06// INST CHEV P-UP COND W/DRIER PG 7 OF 0

8 BINARY SWITCH INSTALLATION INSTALL BINARY SWITCH AS SHOWN BELOW. SAFETY SWITCH (BINARY TYPE) 079-VUS INSTALL SAFETY SWITCH ON DRIER REV A 06// INST CHEV P-UP COND W/DRIER PG 8 OF 0 8

9 KNOCK-OUT PLATE OEM DRILL ¼ CHEV P-UP CORE SUPPORT KNOCK-OUT TEMPLATE OEM CUT ALONG DOTTED LINE REV A 06// INST CHEV P-UP COND W/DRIER PG 9 OF 0

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12 No CHEV PICK-UP CONDENSER WITH DRIER QTY. PART No. DESCRIPTION CONDENSER KIT VUC 073-VUB 073-VUC VUB VUB 89-VUB 860-VUB 80-VUB 890-VUB 85-VUB 333-VUI 887-VUB 85-VUB VUF VUF 079-VUS 335-VUW X PARALLEL FLOW COND. DRIER CLAMP DRIER UNIVERSAL DRIER BRACKET BRKT CHEV P-UP COND DRIVER SIDE BRKT CHEV P-UP COND PASS SIDE BRKT CHEV P-UP CORE SUPPORT COVER HARDLINE CHEV P-UP #6 COND/DR HARDLINE CHEV P-UP #6 DRIER/CORE SUPPORT HARDLINE CHEV P-UP #8 COND #0 x ½ HEX SCREW 0- X 3/8 PAN HEAD SCREW 0- NUT W/STAR WASHER /-0 WELL NUT /-0 X HEX BOLT / FLAT WASHER - GROMMET /-0 X / HEX BOLT /-0 HEX NUT W/STAR WASHER #6 O-RING #8 O-RING MALE BINARY SWITCH COMPRESSOR LEAD CHECKED BY: PACKED BY: DATE: REV A 06// INST CHEV P-UP COND W/DRIER PG 0 OF 0