Operator and Parts Manual

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1 5100 Model No.: Pac Operator and Parts Manual TENNANT COMPANY Commercial Products ANSOM STEET HOLLAND MI U.S.A. FAX: CUSTOME SEVICE: ev. 01 (12-00)

2 ELECTICAL DIAGAM WIING DIAGAM KEY SWITCH 58 GN BUSH SWITCH 50 GN 50 GN BLK 22 BLK 2 E D 18 E D 22 BLK 22 BLK 2 ED CHAGE PLUG CHAGE CUT OFF SWITCH 18 ED 22 BLK 2 ED BUSH DYNAMIC BAKE + 4 E D 6 E D 12 ED BLK 4 ED 6 ED POSITIVE STANDOFF 14 B N MAIN CICUIT BEAKE 2 ED 12 ED 30 BN 16 YEL 24 BLU 30 BN 56 E D E D 54 GN 20 GN 34 GN 38 G N 17 BLK 16 YEL 17 BLK 24 BLU 18 ED 3 B L K B L K 60 ED 30 6 BUSH 5 12 B CONTACTO ED B L E N K D 32 E D AMP (2) 12 VOLT BATTEIES 24 VDC 15 BLK 22 BLK PAD PESSUE GAUGE E D E D BUSH CICUIT BEAKE 35 AMP 54 GN 2 ED 12 ED BUSH MOTO 5 BLK 34 GN 24 B L U 18 E D B L K 3 BLK NEGATIVE STANDOFF 12 E D 30 BN 11 B L K B L K 16 YEL 38 GN 17 BLK B L K 17 B L K SOLUTION SOLENOID INDICATO LIGHT 30 B N 7 B LK VACUUM MOTO W H T 26 E D 16 Y E L 38 G N 56 ED 20 GN 16 YEL 31 BLK 26 ED 24 BLU 15 BLK 23 BLK 27 B 13 L B K L K 13 B L 27 K B L K 34 G N INDICATO LIGHT FLOAT SWITCH 27 B L K ES 25 B L K 44 PNK 42 WHT 40 WHT 23 BLK 36 PU 29 BLK 19 BLK 19 BLK 4 ED ES PUMP BATTEY METE VACUUM SWITCH 52 GN 21 BLK SOLUTION SWITCH 15 BLK 28 E D HOU METE TIME ELAY 4 E D 8 Y E L 21 B L K WAND PUMP 52 G N 48 OG 44 PNK 46 PNK 48 OG 33 BLK 58 GN + MAIN CONTACTO WAND 36 P U 48 O G 58 G N 18 Tennant 5100 (12 00)

3 ELECTICAL DIAGAM ED LADDE DIAGAM + BLK 60 GN 58 ED S2 C2 33 BLK 56 4 ED ED C2 S1 6 ED CB1 14 GN L1 54 GN D1 31 BLK G 50 S3 30 BN C1 11 BLK D1 28 ED 17 BLK H1 26 ED S4 G 15 BLK 24 BLU 7 BLK Sd 20 GN S5 8 YEL 13 BLK V1 16 YEL BLK M2 52 GN S6 G 21 BLK 48 OG M3 19 BLK 38 GN S7 40 WHT 42 WHT L2 23 BLK 25 BLK 36 PU M4 29 BLK 44 ED 46 ED T1 34 GN S8 G 27 BLK 2 ED 10 ED CB2 A1 12 ED cr1 BLK M1 BLK 18 ED S9 22 BLK cr1 3 BLK EF LEGEND ED= ed BLK= Black GN= Green WHT= White OG= Orange BLU= Blue BN= Brown PU= Purple YEL= Yellow A1= Ammeter C1 = Contactor Coil C2 = Contactor Coil EF LEGEND cr1= Contactor elay CB1 = Circuit Bkr. Main 20A CB2 = Breaker, Circuit 35A D1= Diode H1= Hourmeter L1= Light, Indicator L2= Light, Full Tank M1= Motor, Brush M2= Motor, Vacuum M3= Motor, Wand M4= Motor, ecycle S1= Switch, Chg Cut off EF LEGEND S2= Switch, Key S3= Switch, Brush S4= Switch, Solution S5= Switch, Vacuum S6= Switch, Wand S7= Switch, Float S8= Switch, ecycle S9= Switch, Brush Off Sd= Valve, Solenoid T1= elay, Timer V1= Voltmeter Tennant 5100 (12 00) 19

4 PATS LIST EPLACEMENT BUSHES AND PAD DIVE GOUP 20 Tennant 5100 (12 00)

5 PATS LIST EPLACEMENT BUSHES AND PAD DIVE GOUP ASM.,BUSH 17 NYLON ASM., BUSH 17 GIT ASM., BUSH 17 POLY SCEW, #6X5/ PLATE, WEA SCEW, M06X35MM WASHE, FLAT PLATE, CLUTCH ASM., PAD DIVE SCEW, #6X5/ PLATE, WEA SCEW, M06X35MM WASHE, FLAT PLATE, CLUTCH CENTELOCK ETAINE, BUSH PAD WASHE, FLAT SCEW, M4X.7X25MM 3 Tennant 5100 (12 00) 21

6 PATS LIST SOLUTION TANK GOUP 22 Tennant 5100 (12 00)

7 PATS LIST SOLUTION TANK GOUP COVE, BATTEY, TEAL DECAL, TENNANT LOGO CHAIN ASSEMBLY SCEW, #6X1/ KNOB, FILL COVE COVE, EA FILL GASKET, COVE WASHE, #10 INT SCEW 10 32X BACKET, SPING WASHE, FLAT WASHE, LOCK SCEW, M8X1.25X FITTING 3/8MX1/2H BAB HOSE, DAIN W/LEVEL INDICATO CLAMP, HOSE 2 WIE BLK SPING, BUSH PESSUE BACKET, CHAGE PLUG WASHE, LOCK SCEW, M6X1.0X NUT WASHE, FLAT NUT SWITCH, OLLE 15A PLATE, SWITCH BCKNG SCEW, M3X.5X SPACE, CHAGE PLUG WASHE, LOCK CONNECTO, ED 50A WO/CONTACTS SCEW, 6 32X SCEW, M6X1.0X WASHE, FLAT CLIP, DAIN HOSE TANK, SOLUTION, TEAL TANK, SOLUTION, TEAL PLUG DECAL, KNOB, SQ. LEVE LEVE, SQUEEGEE SPACE WASHE, NYLON CABLE, SQUEEGEE NUT WASHE, FLAT WASHE, LOCK SCEW, M8X20MM CHAGE, 115V/24VDC 15A 1 1 Tennant 5100 (12 00) 23

8 PATS LIST ECOVEY TANK GOUP 24 Tennant 5100 (12 00)

9 PATS LIST ECOVEY TANK GOUP COVE, TANK DECAL, BATT. CHAGE DECAL, FLAMMABLE MAT L GASKET, EC. TANK STAP, TANK COVE WASHE, FLAT SCEW, #6X3/ GASKET, FLOAT MOUNT MOUNT, FLOAT CAGE WASHE, FLAT WASHE, LOCK SCEW, M06X16MM FLOAT CAGE W/BALL TANK, ECOVEY, TEAL WASHE, FLAT WASHE, LOCK SCEW, M08X25MM NUT WASHE, UBBE SCEW, 5/8 11X CLAMP TUBE, BASE INLET PLUG, EXPANSION STAP, DAIN HOSE SLEEVE, DAIN HOSE HOSE, DAIN 1 1/2X CLAMP PLUG, 3/4 NPT TAY, BATTEY SCEW, 3/8 16X5/ SPACE ADAPTE, HOSE SCEW, M05X10MM STAP, BATTEY SCEW, M08X1.25MM WASHE, NYLON DECAL, DO NOT SPAY 1 Tennant 5100 (12 00) 25

10 PATS LIST WHEEL GOUP 26 Tennant 5100 (12 00)

11 PATS LIST WHEEL GOUP SCEW, 3/8 16X3/ WASHE, LOCK WASHE, FLAT WHEEL WASHE MOUNT, AXLE BACKET, FILTE WASHE, LOCK SCEW M6X1.0X SCEW, M10X1.5X16MM SCEW, M8X1.25X25MM WASHE, LOCK NUT AXLE SCEW, 3/8 16X2 1/ WHEEL NUT MOUNT, WHEEL BUSH BEAING SLEEVE, BEAING WASHE, NYLON WASHE, FLAT NUT, LOCK DECAL, SOLUTION CONTOL MOUNT, AXLE PEDAL PEDAL HEAD LIFT PIN, COTTE PIN, CLEVIS SPING KNOB PEDAL, LATCH ELEASE SCEW, M8X1.25X16MM NUT OD, CASTE MOUNT NUT YOKE, ADJUSTMENT MOUNT, CASTE PIN, HAIPIN PIN, CLEVIS CASTE, SWIVEL NUT SCEW, SHOULDE WHEEL, NUT, LOCK BACKET, STOP WASHE, LOCK WASHE, INT. TOOTH WASHE, FLAT 1 Tennant 5100 (12 00) 27

12 PATS LIST SCUB HEAD GOUP 28 Tennant 5100 (12 00)

13 PATS LIST SCUB HEAD GOUP MOTO, BUSH 24VDC CABON BUSH (4/PK) GEABOX KEY 1 1A TEMINAL, ING HEAD CASTING WASHE, FLAT WASHE, LOCK SCEW, M10X1.5X16MM WASHE, LOCK SCEW, 3/8 16X HUB, BUSH DIVE WASHE, FLAT WASHE, LOCK SCEW, 5/16 18X SKIT, SPLASH GUAD ASM., SKIT BAND BUMPE, EXTUSION SPING PIN, HAIPIN PIN, CLEVIS MOUNT, CASTE NUT CASTE, SWIVEL WASHE, INT. TOOTH WASHE, FLAT BACKET, WIE TIE WIE TIE 1 Tennant 5100 (12 00) 29

14 PATS LIST PLUMBING GOUP 30 Tennant 5100 (12 00)

15 PATS LIST PLUMBING GOUP FITTING, NIPPLE ELBOW, STEET 3/ SCEEN, FILTE TEE, STEET 3/8 NPT PLUG, 3/8 NPT HOSE BAB CLAMP TUBING, VINYL, 1/2 ID X KNOB, WATE VALVE OD, WATE VALVE SCEW, SET 10 24X COUPLING VALVE, SOLENOID 24VDC WASHE, FLAT WASHE, LOCK SCEW, M6X1.0X16MM TUBING, VINYL, 1/2 ID X FITTING, STEET SCEW, M04X12MM WASHE, LOCK WASHE, FLAT CLAMP HOSE, 1/4 ID X Tennant 5100 (12 00) 31

16 PATS LIST VACUUM MOTO GOUP 32 Tennant 5100 (12 00)

17 PATS LIST VACUUM MOTO GOUP SCEW, M06X50MM WASHE, FLAT HOSE, VAC 1.5X CLAMP MOTO, VAC 24V 2 STG CABON BUSH (2/PK) BACKET, VAC MOTO SCEW,.25 20X SCEW, M6X1.0X16MM WASHE, LOCK TEMINAL, STANDOFF WASHE, LOCK SCEW, 1/4 20X5/ CONTACTO, MAIN 24V DIODE, 400V/6.0A NUT CONTACTO, BUSH 24V NUT WIE TIE MUFFLE, VAC EXHAUST HOSE, VAC 1.5X SPACE WASHE, FLAT TEMINAL TEMINAL, ING CLAMP NUT, KEP SCEW, 6 32X5/ ASM., CABLE W/ED QUICK CHG WASHE, EXT BACKET, BATTEY CONNECT SCEW, 10 24X3/8 2 Tennant 5100 (12 00) 33

18 PATS LIST SQUEEGEE GOUP 34 Tennant 5100 (12 00)

19 PATS LIST SQUEEGEE GOUP HOSE, VAC W/CUFFS SCEW, 1/2 13X WASHE, LOCK WASHE, FLAT BUSHING CABLE, SQUEEGEE NUT SPING BACKET, SQ. PIVOT WASHE, FLAT KNOB BACKET, SQ. MOUNT NUT SCEW, 3/8X WHEEL SPACE ASM., SQUEEGEE COMPLETE SCEW, 3/8X1 1/ WASHE, FLAT WHEEL WASHE, FLAT NUT, WING STIP, EA ETAINE BLADE, SQ. EA BLADE, SQ. LINATEX (OPTION) BLADE, SQ. UETHANE (OPTION) SCEW, 5/16 18X1 1/ WHEEL CASTING, SQUEEGEE BLADE, SQ. FONT BLADE, SQ. LINATEX (OPTION) BLADE, SQ. UETHANE (OPTION) STIP, FONT ETAINE SCEW,.25 20X SCEW,.25 20X NUT 1 Tennant 5100 (12 00) 35

20 PATS LIST CONTOL HANDLE GOUP HANDLE, TEAL PIN, HANDLE LATCH SPING TUBE, HANDLE LATCH KNOB SCEW, M12X30MM WASHE, LOCK WASHE, FLAT SPACE COD, 18/2 SVTX24 3/ SCEW, M03X16MM WASHE, LOCK WASHE, FLAT SPACE AM, TIGGE CONSOLE, TIGGE WASHE, LOCK SCEW, M04X25MM WASHE, FLAT SWITCH, PULSE BACKET, LATCH IGHT BACKET, LATCH LEFT WASHE, FLAT WASHE, LOCK SCEW, M8X20MM 4 36 Tennant 5100 (12 00)

21 PATS LIST CONTOL CONSOLE GOUP METE, BATTEY VOLTAGE SWITCH, ON/OFF SWITCH, OCKE SPST LIGHT, GEEN INDICATO GAUGE, BUSH PESSUE SWITCH, PAD ELEASE PANEL SCEW, M5X10MM SWITCH, KEYLOCK KEY, EPLACEMENT STEEL PANEL, CONSOLE BEAKE, CICUIT 20AMP BEAKE, CICUIT 35AMP PLUG, HOU METE O ING WASHE, FLAT WASHE, LOCK 9 N/S HANESS, WIE MAIN 1 Tennant 5100 (12 00) 37

22 PATS LIST BATTEY CABLE GOUP AND BATTEIES 38 Tennant 5100 (12 00)

23 PATS LIST BATTEY CABLE GOUP AND BATTEIES ASM., CABLE W/ED QUICK CHG ASM., CABLE W/ED QUICK CHG BOOT, BATTEY CABLE TEMINAL BLK BOOT, BATTEY CABLE TEMINAL ED COVE, BATTEY TEMINAL BATTEY, 12V 130AH 2 4 Tennant 5100 (12 00) 39

24 OPTIONS ES (EXTENDED SCUB) GOUP 40 Tennant 5100 (12 00)

25 OPTIONS ES (EXTENDED SCUB) GOUP KIT, ES & WAND PUMP KIT, ES SWITCH, LIQUID LEVEL FILTE, SCEEN FITTING, EDUCE FITTING, NIPPLE PUMP, 24VDC TUBING, 3/8 ID X CLAMP VALVE, CHECK NUT CLAMP WASHE, FLAT WASHE, LOCK SCEW, M6X16MM SCEW, M05X PANEL, ACCESSOY PLUG, ACCESSOY SWITCH, OCKE LIGHT, INDICATO ELAY, TIME 24V TUBING, 3/8 ID X PLUG, DOME 3/ SCEW, M04X12MM NUT, HEX LOCK 1 Tennant 5100 (12 00) 41

26 OPTIONS WAND PUMP GOUP 42 Tennant 5100 (12 00)

27 OPTIONS WAND PUMP GOUP KIT, ES & WAND PUMP KIT, WAND PUMP PUMP, 24VDC CLAMP TUBING, 3/8 ID X HOSE BAB CONNECTO, ANCHO QUICK CONNECTO BACKET, WAND PUMP WASHE, LOCK SCEW, M6X12MM FITTING, ELBOW FITTING, BUSHING HOSE BAB TUBING, 3/8 ID X PANEL, ACCESSOY SWITCH, OCKE PLUG, ACCESSOY PLUG, HOLE ING, TEMINAL TEMINAL, MALE DISCONNECT PLUG, DOME 3/ SCEW, M04X12MM NUT, HEX LOCK 1 Tennant 5100 (12 00) 43

28 OPTIONS KIT, HOU METE KIT, LOW VOLTAGE INTEUPTE GUAGE, BATTEY 24V ASM., ELAY 24V TEMINAL, FEMALE TEMINAL, FEMALE TEMINAL, MALE ASM., WIE #18 X ASM., WIE #18 X WIE TIE NYLON KIT, LOW VOLTAGE INTEUPTE 1 (FO MACHINES MANUFACTUED BEFOE AUG. 2000) GUAGE, BATTEY 24V PLUG, HOU METE O ING ASM., ELAY 24V TEMINAL, FEMALE TEMINAL, FEMALE TEMINAL, MALE ASM., WIE #18 X ASM., WIE #18 X WIE TIE NYLON PANEL, CONSOLE BLACK 1 44 Tennant 5100 (12 00)

29 OPTIONS SQUEEGEE WAND GOUP WAND ASSEMBLY, DOUBLE BEND WAND, DOUBLE BEND SQUEEGEE ASM PUSH/PULL HOSE, VAC 1 1/2X CONNECTO, VAC HOSE 1 Tennant 5100 (12 00) 45

30 OPTIONS DELUXE POWE WAND GOUP 46 Tennant 5100 (12 00)

31 OPTIONS DELUXE POWE WAND GOUP ASM., DELUXE POWE WAND WAND, DOUBLE BEND BACKET, VALVE MOUNTING ADAPTE, HEAD/WAND FITTING, ELBOW ADAPTE, SPAY NOZZLE IVET, POP SPAY NOZZLE, 75 DEG BUSH, DECK, POLYPO BLOCK HEAD, WAND ETAINE, SQUEEGEE BLADE, SQUEEGEE BACKET, AXLE NUT, THUMB SPING, COMPESSION STUD, ADJUST AXLE, WAND WHEEL, GUIDE BACKET, AXLE HANDLE, WAND BACKET, HANDLE PLUG, MALE QUICK CONN GOMMET HOSE, SOLUTION CLAMP, HOSE FITTING, HOSEBAB 1/4NPT MALE VALVE, WATE CONTOL PLUG, SCKT HD 1/8 1 Tennant 5100 (12 00) 47

32 OPTIONS POWE WAND HOSE GOUP HOSE ASM., POWE WAND FITTING, QUICK CONCT MALE CLAMP, HOSE 11 13MM HOSE,.25ID,.44OD, 4.0M LG CUFF, SWIVEL, 1-1/ HOSE, VACUUM, 1-1/2 X 10 GAY CONNECTO, QUICK CONCT FE- MALE SLEEVE, 1 1/2 DIA X 5 LG Tennant 5100 (12 00)

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