C019 July 2012 TECHNICAL CATALOGUE. Pipes and fittings for compressed air QUICK LINE

Transcription

1 019 July 12 TNIA ATAOGU Pipes an fittings for compresse air QUIK IN

2 QUIK IN pipes an fittings for compresse air

3 ONTNTS PROUT SRIPTION pag 4 SPIFIATIONS pag 6 Applications Fiels 6 Pipelines olors guieline 6 Plant esign 7 Pipelines ength 8 Air flow an pressure rop 9 Ring Pipelines Sizing xample 11 Materials Features 12 hemical Resistence 13 Application imits -Temperature/Pressure Ratio 14 inear Thermal xpansion an ontraction 15 ompensation of xpansion an ontraction 17 Pipelines Bracketing 18 Safety irections 19 AIROM Warranty 19 Pipelines testing P irective 21 ompresse Air Plant fficiency an energy saving 24 APPNIX A - ASSMBY GUI APPNIX B - QUIK IN SYSTM TNIA SU APPNIX - AIROM ASSORIS TNIA SUS Information provie in this ocument were compile accoring to our science an conscience an are representative of state of art. Information, ata an pictures of Aircom proucts herein supplie are not bining an are supplie as a guie only. We reserve the right to introuce possible technical moifications without notice. We recommen to always check effective suitability of the prouct/s for the intene use. Any reprint or copying of this ocument an its annexes, or of part of them, requires prior written consent from Aircom Srl. All rights reserve. (. an O..) QUIK IN pipes an fittings for compresse air 3

4 PROUT SRIPTION The constant evelopment of plants, the growth an the moifications of factories, the prouction technology progress, the strong push to automation are asking for pressure air plants correctly size an easy moifiable. The AIROM QUIK IN was expressly esigne an evelope for the elivery an istribution of compresse air. Materials an connection peculiarity allow the assembling of flexible plants; these can be integrate by all the Aircom components an work out all the problems an the nees of the more complex plants. Perfect hyraulic seal, remarkable mechanical enurance an efficiency in the time are guarantee, in spite off the easy an quick installation. ORROSION The special aluminium alloy of pipes, coate by hot electroctrostatic paint, the aluminium alloy an special coating of cast injecte fittings, the tecnoplymers of Q fittings an components, create a corrosion-free pipeline both in internal an external surface. This guarantee, at least, year life of the prouct uner normal working conitions. IMPAT RSISTAN The materials guarantee excellent performance relating to mechanical resistance an internal pressure resistance. The pipeline can support violent impacts. U.V. RAYS U.V. rays o not affect aluminium. For this reason the QUIK IN pipes can be laye inoor an outoor. FIR RSISTAN The aluminium alloy of the pipes allows an excellent fire resistance (flames cannot sprea or progress) AIR IVRY Because of the low friction factor an the large insie pipe section, the AIROM QUIK IN offers higher air elivery then others pipes at the corresponing insie iameter. INSTAATION AIROM QUIK IN allows the highest flexibility an integrability to any other kin of system an, off course, to all the others AIROM systems. The absolutely quick an easy installation allows to get "zero" waiting time before starting the plant. IMNSIONS AN STANAR All the items of AIROM QUIK IN are in accorance to national an international stanars as regars to pipes, fittings an valves uner pressure. OMPRSSORS OI OMPATIBIITY Normally the AIROM QUIK IN components can work with a large range of lubricating oils for compressors. A etaile list is continually upate. Ask for the compatibility list to the AIROM technical assistance. A T AIROM ITMS AR GUARANT "SIION FR" 4 QUIK IN pipes an fittings for compresse air

5 PROUT VISUA INTIFIATION The pipe color ientifies the carrie flui Aircom BU Pipe: ompresse Air Aircom een Pipe: Other Inustrial Fluis MARKING OF AUMINIUM QUIK IN PIP Prouct ine Maximum working pressure - bar 2 Quick ine x17 PN 13 Bar 188 PSI PSI for anaa 21/07 Supplier/line i. coe Insie ia. x Outsie ia. (mm) Maximum working Pressure - PSI Prouction - batch Pipe marking is black ink painte MARKING OF FITTINGS ogo ate Stamp ate Stamp ogo QUIK IN pipes an fittings for compresse air

6 TNIA SPIFIATIONS APPIATION FIS 1. OMPRSS AIR AIROM QUIK IN system is mainly eicate to OMPRSS AIR istibution up to a maximum pressure of 13 bar. The wie range of proucts allows o evelop plants starting from compressor, through the treatment units, through the istribution ring, up to the peripherical connections. A set of special components allows quick an effective solutions to settle all the specific installation problems relate to commpresse air. AIROM QUIK IN sistem is perfectly integrable with all the others Aircom prouct range as ASSI ine. 2. OTR USS. Inert gases. Vacuum. Water (not alimentary) an inustrial fluis Water an Inustrial fluis Vacuum ompresse Air Inert Gases Pipelines istiguishing olors The Stanar UNI settles the colors in orer to ientify the carrie flui. Flui Basic olor Fire estinguishing Water Steam Air ombustible en/or Inflammable Mineral Oils Gaseous or iquifie Gases (air exclue) Acis angerous Fluis olors of the most common fluis RA QUIK IN pipes an fittings for compresse air

7 PANT SIGN There are two way to esign a main line: through a single way pipeline (the line start from the compressor following all the connections up to the farest one) or through a close ring (the line start an go back to the compressor). The ring is usually the avisable solution because of a more equilibrate elivery an because it makes possible, with valves, to cut parts af the plant in orer to set, moify, or enlarge the pipeline without complete stop of the air elivery in the firm. The volume of the ring-line forms an air-storage, helping to keep the pressure value constant, especially uring strong an suen air requests. To calculate the imension of the main pipe ring, we must know all etaile ata of each tool, machine, equipement etc. regaring the air comsumption, usually expresse in Normal liter per Minute (Nl/min), an the correct working pressure value (min an max). So, the rigth imensioning of a main line, nees to consier several factors as following: 1. Air Flow Rate The flow rate is estimate on the basis of the ifferent users as well as on the operation frequency of all users ; the total average flow rate of all off takes will show the the maximum necessary quantity for the main pipeline. A certain precautionary increasean an estimate of future increase is to be ae to the above value. This atum will allow us to size the compressor to be installe an consequently other necessary elements ( receiver, main filter, oil separator, rier etc.). 2. ompressors - Inicative Air elivery The following table shows the air elivery values available for compressors with ifferent powers. KW 1, ,5 7, , V , Nl/min Working Pressure an oss of harge The esigne must fix the minimum neee pressure for each user an its position: far from compressor the available pressure will ecrease because of many reasons: - Air riers, filters - rop legs - Restrictions (valvs etc.) - Frictions from the flow spee - Pipe section changes, irection changes, elbows, fittings an other accessories In orer to get a rigth plant imensioning, we must think of losses of charge ue to fittings.this value change time by time accoring to the quantity an the shape of them. QUIK IN pipes an fittings for compresse air 7

8 The table below inicates the corresponence to pipe meters for every assemble fitting. The equivalent length obtaine from all fittings will be ae to the average length of the installe pipe. QMAPA QGO90PA QGOPA QTPA QTRPA QRIPA QMNPA QRPA QAP 0,1 0,7 0,1 0,1 0,8 0,2 1,2 1 0,2 1,3 0,2 1,2 0,2 1,5 1,2 0,3 1,8 0,5 0,2 1,8 1,5 0,3 2 1,3 0,3 2,4 0,6 0,3 2,4 0,3 2,4 1,6 0,4 3 0,7 0,3 3 0, , ,4 4 0,5 3,5 2,5 0,5 4,5 1,5 0,5 4, ,7 0,8 4,8 6 0,7 0,8 5,5 6,5 2 2,5 0,7 5,5 6,5 PANT NGT When we know the service pressure, the require flow an the length of the pipe from the compressor line to the most istant air user (consiering the sum in meters of the equivalent lengths - see table 1), we will be able to calculate the correct imensioning of the main pipe. OI OF T QTUA PIP FOR T MAIN RING Values referre to a 8 Bar pressure an a maximum pressure rop of 5% istance between the compressor an the most istant user (in meters) Nm 3 / h Nl / min AORING T TAB INIATIONS T MAXIMUM PRSSUR ROP WI B APPROX 5% If the instant flow rate is equal or inferior to the one prouce by the compressor an the ring is shorter than the suggeste for a given pipe iameter, the pressure loss will not excee 5%. We recommen to use larger pipelines for possible future expansions an to avoi an excessive spee of the compresse air insie the piping system. 8 QUIK IN pipes an fittings for compresse air

9 FOW RAT/PRSSUR ROP TAB We inicate hereuner the maximum suggeste flow rate not to create high spee in the air flow which will eterminate : a. Increase of turbolence with relative pressure rop; b. high an eventually unlegal noises; c. conence spray in the pipeline. PIP FOW RAT TABS mm 110 mm MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) - Table 1a - Table 1b Flow rate (lt/min) MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) - Table 2a - Table 2b Pressure rop (bar) Flow rate (lt/min) MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) Flow rate (lt/min) - Table 3a - Table 3b QUIK IN pipes an fittings for compresse air 9

10 PIP FOW RAT TABS MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) - Table 4a - Table 4b Flow rate (lt/min) MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) Flow rate (lt/min) Pressure rop (bar) Flow rate (lt/min) - Table 5a - Table 5b MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) - Table 6a - Table 6b Flow rate (lt/min) MAX FOW RAT QTUA 60 PIP (lt/min) PRSSUR ROP QTUA 60 PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) - Table 7a - Table 7b Flow rate (lt/min) 10 QUIK IN pipes an fittings for compresse air

11 PIP FOW RAT TABS MAX FOW RAT QTUA PIP (lt/min) PRSSUR ROP QTUA PIP (lt/min) Flow rate (lt/min) Pressure rop (bar) - Table 8a Flow rate (lt/min) - Table 8b Ring imensioning example an pressure rop calculation in a Quick ine worknet. The most istant point, in the pipeline lay-out, from the compressor will be: 90/2 meters = meters (point A ) If we compare this value with the flow rate inicate in Table 5b (page xx) we shall obtain the pipe size we have to install (in this case mm). A Service pressure = 8 bar Neee Flow Rate = 6000 Nl/min Pipeline ength = meter To know the pressure loss at point A we have to calculate the equivalent length (eq.): eq = mt + ( 0,3 x 6) + ( 3,6 x 4) + ( 2,4x1) + ( 1,2x1) = 64,8 mt IIf in table we cross the flow rate of 6000 Nl/min with the curve at 8 bar we get a pressure loss (Δp) of 0,18 bar. 0,18 bar : 30 mt = Δp : eq The pressure loss is lower than 5%. Δp = 0,18 bar x 59,7 mt = 0,38 bar 30 mt The value obtaine for a 30 mt pipeline is aroun 0,15 bar; as our atum is 95 t, the pressure loss will be : Δp =( 95 x 0,15) /30 = 0,475 bar In this calculation we i not consier pressure rops ue to the possible presence of treatment groups : air rier, filters, etc. These values may be foun on the instructions manual of the machine or may be requeste to the machine supplier. QUIK IN pipes an fittings for compresse air 11

12 MATRIAS AN RFRN STANARS Quick ine System Pipe Ring nuts up to ia. Ring nuts larger than ia. Boies up to ia. Boies larger than ia. Push ring Split ring Gaskets Aluminium boies an joints Brass boies an joints Threae inserts Applique boies Quick branch boies Brackets M8 screw-bolts Spacers Bracket systems Material Aluminium extrusion Alloy N AW T6 UNI-N with insie an outsie titanium-base, chrome-free an RoS-complying treating an electrocoate outsie surface Polyamie 6 ia. Aluminium Alloy N-AB Polyamie 6 Aluminium Alloy N-AB Poliammye 6 Stainless steel X10rNi18-8 NBR 70 (Viton on request) Aluminium Alloy N-AW 11 Brass Alloy W 617N Polyamie 6 Polyamie 6 Polyamie 6 Polypropylene Galvanize steel Polypropylene Galvanize steel Reference Stanars UNI-N ISO 1043 UNI-N 76 ISO 1043 UNI-N 76 ISO 1043 UNI-N ISO 1043 UNI-N UNI-N 125 ISO 1043 ISO 1043 ISO 1043 ISO 1043 UNI-N-ISO ISO QUIK IN AUMINIUM PIP - AUMINIUM AOY N AW 6060 MIA OMPOSITION Si 0,30 0,60 Fe 0,10 0,30 u 0,10 max Mn 0,10 max Mg 0,35 0,60 r 0,05 max Zn 0,15 max Others 0,15 max Al Rest PISIA AN MANIA ARATRISTIS haracteristic Treatment ensity lastic Moulus Thermal xpansion Thermal onuctivity Specific Warmth Fusion Temperature Tensile Strength Rm Yiel Strength Rp longation A % longation A (mm) % Value T6 2,7 Kg/m³ 69 KN/mm² 23 µ/m/ 0 W/(m K) J/(Kg K) N/mm² 1 N/mm² 8 6 Note between an 100 at between 0 an 100 Minimum Minimum Minimum Minimum 12 QUIK IN pipes an fittings for compresse air

13 MIA OMPATIBIITY Aircom systems guarantee a very high resistance against corrosion in stanar working areas. In the following table you will fin chemical compatibilities of our proucts with some organic compoun, solvents, gases, acis, salts, bases. MIA AGNTS MATRIAS present in Aircom systems AUMINIUM NBR (O-ring) VITON * (O-ring) ANSAR (Inox) PA (Poliammie) PV Q PA6 fittings OMPATIBIITY WIT AIROM MATRIAS AUMINIUM pipe PV pipe AUMINIUM fittings Accessories ATAY B A A A OK* OK OK* OK ATI AI % B B B A B OK OK OK ATON A A A OK ATYN A B A A A A OK OK OK OK OK AMMONIUM B A A A B OK OK OK OK OK BNZN B A B B OK* OK OK* OK BORI AI A A A B A OK BURNT IM A A A A A A OK OK OK OK OK BUTANO A B A A A OK OK BUTTR A A A A A A OK OK OK OK OK ARBON IOXI A A A A A A OK OK OK OK OK ARBON MONOXI A A A A A A OK OK OK OK OK AUSTI SOA B A A B A OK OK OK OROFORM B A A A A OK* OK OK OK* OK ITRI AI A A A A A OK OK OK OK ORI AI (%) A OK IS GAS B A A B A - OK OK OK TANO A A A B B A OK OK OK OK OK TYN GYO A A A B A A OK OK OK OK OK FAT AIS A B A A A A OK OK OK OK OK FORMAY % B B A A A A OK OK OK OK OK FU OI A A A A A - OK OK OK OK GUOS A A A A A A OK OK OK OK OK GYRIN A A A A A A OK OK OK OK OK PTAN A A A A A - OK OK OK OK YROGN (GAS) A A A A A A OK OK OK OK OK MTY AOO B A A B A OK* OK OK OK* OK MIK A A A A A A OK OK OK OK OK MINRA OI A A A A A - OK OK OK OK MOTOR OI A A A A A - OK OK OK OK NATURA GAS (MTAN) A A A A A A OK OK OK OK OK NITRI AI ( %) A B A OK NITROBNZN B B B B - OK OI AI A B B A B A OK OK OK OK OK OXAI AI A A A B A OK* OK OK OK* OK PTRO B A A A A A OK OK OK OK OK PNO A A B OK POTASSIUM PRMANGANAT B A B A OK PROPYN GYO B A A B A A OK OK OK OK OK SIION A A A A A A OK OK OK OK OK SUGAR A A A A A A OK OK OK OK OK SUPURI AI B A OK TANNI AI A A A A OK TARTARI AI B A A B B A OK OK OK OK OK TOUN A B B OK URA B B A B A A OK OK OK OK OK VASIN A A A A A A OK OK OK OK OK VINGAR B A A A A OK OK OK OK XYN A B B B A OK* OK OK OK* OK egen ompatibility between chemical agents an materials ompatibility with Aircom proucts A = Optimum; B = Goo; = Moest; = Poor; OK ompatible NON ompatibile N:B: If you nee further information on compatibilities, please contant AIROM technical office. * VITON O- Ring Unavailable atum QUIK IN pipes an fittings for compresse air 13

14 RATIO BTWN PRSSUR AN TMPRATUR The inication Pn 13 means that AIROM Quick ine proucts may be use up to a maximum pressure of 13 bar. If the temperature rises the nominal service pressure lowers accoring the curves showe in the following graphs: RATIO BTWN PRSSUR AN TMPRATUR WIT AUMINUM "QUIK" PIP AN PA QUIK IN FITTINGS PN Temperature ( ) RATIO BTWN PRSSUR AN TMPRATUR WIT AUMINUM "QUIK" PIP AN AUMINIUM QUIK IN FITTINGS PN Temperature ( ) N.B.: (in graphs pressures are espresse in bars an temperatures in ) PN RATIO BTWN PRSSUR AN TMPRATUR WIT "ASSI" PIP Temperature ( ) 14 QUIK IN pipes an fittings for compresse air

15 INAR TRMA XPANSION/ONTRATION All materials change their imensions accoring to temperature variations; usually plastic materials are liable to higher variations than metals. onsiering the installation temperature as a reference: - they expan when temperature rises, - they contract when temperature ecrease. The main general consequences of expansions an contractions are: XPANSION FFTS Buckling of a pipeline segment inclue between two fixe points. ompression of brackets, machines connections an/or other equipments which form fixe ponts with risk of stressing an breaking them. NUTRA ONITION The are no visible bucklings ue to expansion/contraction. This conition mostly occurs uring the installation, provie that the room temperature is not subject to excessive variations. ONTRATION FFTS Pipelines traction of a segment inclue between two fixe points. Traction of thebrackets, machines connections an /or other equipments which form fixe ponts with risk of stressing an breaking them. In orer to avoi that compression/traction effects may cause heavy amages to the plant (in aition to aesthetic efects), it is necessary to observe the following rules to allow free sliing of pipes an to compensate pipe s expansion/contraction: - support an bracket the pipeline in orer to allow pipeline free sliing between two fixe points; - insert a compensator between two fixe points if they are positione at a istance which may cause sensible contractions/expansions. The measure of these variations is given by the linear expansion coefficient for AIROM QUIK IN with aluminum pipe this coefficient is 0,023 mm/m/ that means 0,023 mm. per meter per egree QUIK IN pipes an fittings for compresse air 15

16 Please fin hereuner the comparison between the linear thermal expansion/contractions coefficients for some materials of frequent use: Steel opper Aluminum (Alloys) upv ASSI - FRZ ABS PVF PP P ,8 x 10 m/m - 6,5 x 10 m/m x 10 m/m x 10 m/m x 10 m/m x 10 m/m x 10 m/m x 10 m/m The esign an execution of a plant must consier this phenomenon which is calculate through the following formula: Δ = x x ΔT where: = linear expansion coefficient = pipeline length ΔT = temperature ifference in egrees Δ = length ifference (expansion or contraction) xample: installation temperature 10 ; pipeline length m; service temperature 35 ΔT = = Δ= 0,023 x x = 11,5 mm QTUA (Aircom Aluminium PIpe) ONTRATION/XPANSION Δ relating to pipeline length an to temperature ifference ΔT (m) ΔT=10 Δ (mm) 6,9 9,2 11,5 13,8,1 18,4,7 23 ΔT=15 Δ (mm) 10,35 13,8 17,,7 24,15 27,6 31,05 34,5 ΔT= Δ (mm) 13,8 18, ,6,2 36,8 41,4 46 ΔT= Δ (mm) 17, 23 28,75 34,5, 46 51,75 57,5 ΔT=30 Δ (mm),7 27,6 34,5 41,4 48,3 55,2 62,1 69 ΔT=35 Δ (mm) 34,15,2, 48,3 56,35 64,4 72,,5 ΔT= Δ (mm) 27,6 36, ,2 64,4 73,6 82,8 92 QUIK IN pipes an fittings for compresse air

17 XPANSION/ONTRATION OMPNSATION Among the most efficient compensation methos we suggest you the "IRA" (lyre) (or OMGA) or "IRTION ANG". ira an irection hange are obtaine with elbows an pipes; as they are perfectly homogeneous with the plant, of easy installation an economic, we think they represent the best remey to expansions/contractions if the are no obstacles to their use. IRA iameter (mm) ose length (m) 0,79 0, 0,96 1, 1, 1,60 fixe bracketing sliing bracketing B 1 2 Δ Δ IRTION ANG : piepeline length at the installation 1: length with minimum temperature 2: length with maximum temperature Δ: length ifference ue to ΔT B: length of the arms of the ira or of the irection change 14 QUIK IN pipes an fittings for compresse air 17

18 BRAKTING MTO Special attention has to be pai in choosing pipe brackets. They have to meet some requirements: 1. they have to anchor the pipeline to the holing structure steaily; 2. they must not, in any way,scratch or amage the pipe; 3. they must leave sufficient space between the pipeline an the wall or other obstacles to allow confortable maintenance or other operations ; 4. the must hol the pipeline perfectly straight an support the pipeline itself an all sliing accessories weight. eat attention has to be pai in bracketing of heavy accessories an valves; their anchoring has to be inepenent from the pipe one as they are subject to operation stresses an must allow assembly an isassembly. Bracketing an fixing of pipelines ens (caps, appliques, escents) have to be execute accurately to prevent amages in case of explosion. BRAKTS SPAING Brackets spacing follows stanar tables execute accoring to pipe iameter an temperature an weight of the transporte flui. iameter mm Spacing in meters (m) relate to the maximum temperature ifference ΔT ΔT< 2 2,5 3 3, ΔT ,5 3 3,5 3,5 3,5 ΔT 1,5 1,5 2 2, Spacing expresse in meters with reference to maximum temperature Δ Brackets are positione avoiing any contact with fittings or other accessories liable to block the sliing of the pipe. In case of horizontal or vertical pipeline installation at a height from 0 up to 0 cm from the groun it s avisable to ouble the bracket quantity so to fix better the pipeline to the structure. φ 2 Quick ine x17 PN 13 Bar 188 PSI PSI for anaa 21/07 max 18 QUIK IN pipes an fittings for compresse air

19 SAFTY INSTRUTIONS AIROM system has been esigne to carry fluis uner pressure. The installer has to follow safe working proceures an to observe all requirements an local stanars concerning working safety. Installation, operation, maintenance an repairs have to be one by authorize, qualifie an specialize personnel following what state by stanars an laws. Before carrying out any maintenance, repair, ajustment or non-routine control operation, epressurize the system an isolate it accurately from any pressure source. o not use any component in a ifferent manner from what state by the proucer. AIROM pipes an fittings are not suitable for burie or embee plants. o not use AIROM system as a support for electrical equipments or as a conuctor in grouning thir machineries or equipments. Use correct tools only. Use original spare parts only. Plastics fittings are sensitive to UV: in case provie an aeguate protection. The aluminium pipes offer a full UV resistance. Never ben or wel the pipes. Aircom pipelines must be protecte from har impacts. Before connecting, pipes must be free the of en protection caps. Avoi solvents or chemical agents that shoul amage the pipeline components. heck AIROM pipes surface before the installation (they have to show no scratches, abrasions or ents). Never connect AIROM pipes to a vibrations source; if necessary, use hoses. Before operating a system the technician has to verify its complying with all tests, controls an stanars which apply to compresse air plants. At the initial starting, submit the system to a test pressure of 1,5 bar to check possible leakages or efective joints. After the inspection, increase the pressure graually an constantly (max. 1 bar every 30 secons). The pipeline has to be groune. Where polymer fittings are use it is necessary to connect pipe bars with a copper plait of suitable section using a couple of collar terminals for each pipe bar. 10 YARS AIROM WARANTY Following the high quality performances of AIROM proucts, we offer our customers a 10 years warranty against possible amages ue to faulty materials of aluminium pipes or AIROM fittings. Guarantee terms an conitions Use original parts an spare parts only. xecute the installation following the instructions an guie lines supplie in this catalogue A test certificate must be one after first plant test o no use components beyon their service limits. Protect the plant from shocks, vibrations or corrosive situations. Before forwaring any complaint, check the amage parts an/or the site conitions. AIROM guarantee is limite to the component replacement only. omplaints are to be shippe to AIROM, Novi igure (A), following the stanar proceure. QUIK IN pipes an fittings for compresse air 19

20 PANT TST All AIROM Quick ine System items are prouce observing the uropean stanars ; they are teste an controlle uring the whole prouction phases an at en of them. All proucts are guarantee if use as inicate an only within the limits foreseen by the present technical catalogue an they fulfil the RS (Safety ssential Requirements) accoring to what state by the irective 97/23/ P. uring the installation an at its en it's avisable anyway to make specific checks an a final test. 1. Inspection After the assembling it's avisable to check the presence of anomalies, shocks, cuts an abrasions, to inspect that the bracketing an the execution of the plant are in accorance with the project. In case of anomalies it is necessary to replace immeiately efective parts or parts ifferent from the esign. heck that all supporting brackets are installe correctly. heck that a ischarge valve has been installe an that it is working. lose all ischarge points. heck the maximum service pressure of any component (valves, reucers, filters, balancers, etc.) 2. Pressurisation of the system It s absolutely necessary that the whole working area is clear before pressurization of the plant. The hyraulic pressure test (with water) can be carrie at bar; in one hour the pressure loss can achieve 6% max. ue to ajustment no leakages shoul appear an the test can be consiere positively settle after two hours. The pneumatic test is to be carrie out with air at a pressure level between of 1,2 an 1,5 times max. service pressure, foreseen or accoring to esign. Any components with test pressure lower than the state one (valves, reucers, filters, balancers, etc.) are to be cut off by means of suitable segmentings. They will also reuce the reuction of the test pressure. 3. Analisys of the pressure loss (pnumatic test) After twenty minutes form the first setting in pressure it s avisable to restore the test pressure in the plant in orer to balance any ajustment, 6% approx., an the air cooling, 5% approx. The test can be consiere passe if no leakages showe after two hours, excluing any variation ue to thermal exchanges. It s avisable to carry out the pneumatic tests keeping in min the following points: a. The test flui can t be any flammable or toxic gas. b. Before reaching the foreseen test pressure, make a preliminary test up to 1,5 bar so to check any losses an/or incomplete or imperfect connections in avance. c. After all checkings an ajustments, keep the pressure at 1,5 bar waiting 5 minutes at least before the following raise. We suggest always to raise the pressure graually an constantly (1 bar every 4-6 secons ) up to the reaching of the foreseen pressure. QUIK IN pipes an fittings for compresse air

21 IRTIV 97/23/ ONRNING PRSSUR QUIPMNT AN MARKING FOR AIROM PIPIN NTWORKS 1. irective 97/23/ concerning pressure equipment It's an uropean Parliament an ouncil irective concerning pressure equipment acting as a law an is in force from May 29th, 02. This irective has to harmonize provisions concerning the manufacture an finishing of pressure equipments insie an to reuce any obstacle to their traing. Starting from the above sai ate, all proucts covere by the irective have to use the marking; this means that also all proucts with marking meet the irective requirements relate to esign, manufacture an conformity evaluation. As far as pressure equipment (components assemblies) is concerne the irective is base on pressure (PS), on volume (V) or on nominal size (N) an on the group of fluis which it covers. Fluis are ivie in two oups: oup I = angerous means an oup II = all other means incluing compresse air. The maximum allowable pressure (PS), its etermining volume (V) an nominal size (N) an the group of fluis which it is estine to are essential for the classification of pressure equipment in the conformity evaluation proceure (I-IV). Accoring to the pressure equipment category the moel types go from A Moule (autocertiification through the installing firm) up to 1 Moule (full quality assurance with esign control an specific test control) 2. Proucts covere by this irective The irective concerns pressure equipments incluing vessels, pipelines, safety accessories an pressure accessories where they form a complete plant or are assemble iniviually. Pipes an fittings : single components such as pipes an fittings are not covere by this irective. Accoring to the service conitions the irective relates complete pipeline networks only forme by assemble pipes an fittings. Valves : valves are covere by this irective an they have to carry the marking if their nominal iameter is larger than mm. an if their service conitions are those inicate in the irective itself. 3. AIROM proucts proceure Pipes an fittings : the responsibility for the marking of a pipeline network is of the installing firm. Anyway, AIROM thinks that some information require by the irective has to be given to the installing firm in orer to allow a correct marking of the network. QUIK IN pipes an fittings for compresse air 21

22 The information showe on AIROM Technical Sheets allow the installer to guarantee the marking when the pipeline network is ene an accoring to its application. 3.1 Valves ( for instance ball valves) All AIROM valves with a N higher than have marking (i.e. in the series of AIROM ball valves all equipmwnts starting from ). The marking is affixe both to the ball an to the packing. Accoring to the self certication allowe by the irective this marking applies to lass I proucts incluing valves. When the prouct is moifie or accessories are assemble to it the manufacturer is no longer responsible both from the technical point of view an from the marking. In this case accoring to the irective the responsibility is of the person who moifie the prouct (for example the assembling of flanges or actuators, etc.) 3.2 AIROM pipeline network AIROM proucts are subject to the irective (Article 3, paragraph 1.3. Fluis oup 2) starting from the moment when the pipeline network is complete an teste on site. Accoring to Annex II (iagram 7) of the irective on completion of the installation an AIROM pipeline network has to carry the marking if the following conitions are fulfille N x PS > 1000 whereas Means = compresse air N = nominal size PS = maximum allowable pressure (for AIROM usually 13 bar). In these conitions only the pipeline network is inclue in lass 1, has to carry the marking an a Type A onformity ertificate is to be issue PS ( bar ) I II III 100 N = N = 100 N = 0 Article 3, paragraph 3 10 PS x N = PS x N = 3.0 PS x N = PS = 0,5 0,1 N 0, xclusion area Application Area Aircom Proucts Application area art. 3, par. 3 Note: Table borer lines show the upper limit for each category. 22 QUIK IN pipes an fittings for compresse air

23 3.3 Application examples iameter N PS PS x N Marking , , No 90 13, ,0 0 No ,0 8 No 13,0 6 No 13,0 5 No 13,0 4 No 13,0 3 No As per the above table AIROM pipeline networks have to carry the marking only if the network is totally of partially forme by N 100 pipes an fittings (external iameter 110 mm) an if the maximum allowable pressure in the network is higher than 10 bar. In all other cases (N< or PS<10) the marking on AIROM pipelines network is not necessary. The conformity to a goo engineering practise is require only. AIROM ensure that all their proucts (all AIROM network components) are manufacture an teste following the quality assurance proceures certifie accoring to ISO 9001 an that all specifications require in the irective for compresse air applications are inclue in the "AIROM SYSTM" technical ocumentation. ssentially this is relate to : - the proucts general escription - the proucts technical escription - the applie stanars to guarantee the irective main fulfilments concerning pressure equipments (pressure resistance, sounness an resistance) - test results in accorance with the stanars. At conition that the installation is carrie out properly in conformity with the irective an that the assembling is execute following the recommenations of the AIROM technical catalogue, AIROM PIPIN NTWORKS meet the irective requirements on pressure equipments. Therefore the marking is affixe on pipelines once all controls require by the irective have been accomplishe. 4. Proucts in stock Pressure equipments irective concerns the proucts from the moment they are put on the market only. All proucts without marking which alreay were on customers' hans or in istribution warehouses before May 29th may be sol an use without any restriction. 5. egal Reference The information containe in this ocument is supplie in goo faith. It is base on the irective concerning pressure equipment, on other pertaining irectives an on current interpretation which is share by the qualifie ontrol Institute an by the Trae Association which we are member of. The official reference ocument is the irective 97/23/ itself. QUIK IN pipes an fittings for compresse air 23

24 NRGY SAVING AN FFIINTY IN INUSTRY In recent ecaes energy management has taken on an increasing importance in inustry. This expression refers to a variety of mechanisms an economic, managerial, strategic, bureaucratic assessments that are nowaays require in any kin of inustry using energy. On one han, fossil fuel prices are rising significantly, pushing up electric energy costs, which represent a consistent amount of the company costs, while on the other sie recent legislation on environmental protection impose limits) in emissions from power plants(an the tren is towars an increase of these limitations. In this context, those company foun themselves between the requirement of prouction, increase an the reuction of energy costs incompliance with the environment protection requirements. Aircom has recently launche a project intene to achieve appreciable energy savings achievable through the proper sizing an a targete use of materials in installations for the transport an istribution of compresse air, both of new construction or existing,thorugh a etaile analysis of prouction cycle an energy use. Aircom makes available to esigners, users an maintainers, esign / monitoring / control tools aime to etermine, in a quick an unambiguous manner, the real value of energy nees, in relation to the real amount of compresse air actually neee by users (mc / h) in relation with components changes or, on the same basis, the verify of existing plant performances. Base on the results of research it's also possible the realization of improve geometric shapes, the use of ifferent materials, both for iniviual components, an for the whole construction. These actions coul reuce significantly the costs of energy. The margins of energy saving appear, even in a first approximation, so broa as to be not only marginally beneficial, but so consistent to grant, in a few years, investments pay-back AIROM PIPS GOBA OSTS SAVINGS - 30% GAVANIZ PIPS GOBA OSTS SAVINGS energy cost initial pipelines investment assembly an brackets installation labour 24 QUIK IN pipes an fittings for compresse air

25 NRGY SAVINGS ANAYSIS IN OMPRSS AIR ISTRIBUTION ompresse air plants are present in many ifferent inustrial sectors (whole inustry, hancrafts, agriculture, etc..) where the flui is use as a riving force to operate equipments, machinery, tools an accessories. The optimum istribution of pneumatic energy shoul reach following targets: maintain pressure (minimum pressure rops ue to narrowing in the pipe) reuction / elimination of leakages Galvanize pipe AIROM pipe AIROM pipe grant the best air quality (lack of rust, ust, water, oil, etc...). Galvanize pipe The factors that affect the overall performance of the system (from beginning to final use) belong basically to 2 categories: pressure rops an loss of air (concentrate an istribute) on which our attention shoul be focuse. Pressure rops are mainly ue to wrong layout an sizing of the istribution network an of accessories, compare to the changes in eman an prouction of pneumatic energy. ifferentiate levels of pressure an air treatment play both a significant role in the elivery of a certain volume of air. The losses ue to leakage shoul be ientifie an surveye. The analysis of the amount of pneumatic energy prouce,an necessary for correct functioning of factory utilities, an measurement of pressure changes in the network will give us the opportunity to check its size, knowing wasteful an justify interventions programs. % of existing istribution networks of compresse air cause wastage of up to % of the use energy. IVISION OSTS OF OMPRSS AIR PROU IN A TRAITIONA PANT % 8 % 19 % Actual use % Waste 8 % eaks 19 % 23 % rops 23 % QUIK IN pipes an fittings for compresse air

26 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com 019 Q rev. 0

27 APPNIX A QUIK IN SYSTM - ASSMBY GUI pipes an fittings for compresse air

28 INX Necessary tools for installation Well-one installation Fittings Qlflex hose Bracketing systems Quick branches Appliques Pneumatic controlle valves Accessories Pag AIROM ASSMBY GUI Information provie in this ocument were compile accoring to our science an conscience an are representative of state of art. Information, ata an pictures of Aircom proucts herein supplie are not bining an are supplie as a guie only. We reserve the right to introuce possible technical moifications without notice. We recommen to always check effective suitability of the prouct/s for the intene use. Any reprint or copying of this ocument an its annexes, or of part of them, requires prior written consent from Aircom Srl. All rights reserve. (. an O..) QUIK IN pipes an fittings for compresse air

29 NSSARY TOOS FOR INSTAATION We suggest the use of the following tools for a correct installation of Aircom piping systems AMFRING ON for a correct external an internal pipe e-burring SPIFI WRN for AIROM ring nut, which allows an efficient tightening. SOKT PT MTR which allows to point out the correct internal stop of a fitting on pipes of all sizes SRWING RI for the quick branches installation. OOW MI -19 mms ia. - essential in assembling quick branches; it enables to make the hole through which the ieal air quantity flows from the escent. SRWRIVR - necessary to open the brackets uring pipe clamping. XAGONA MA WRN for the tightening of quick branches. UNIVRSA PIR to hol the fitting boy uring the assembling. GASKT UBRIANT it allows a correct gasket lubrication an an easier introuction of the pipe so to avoi any amage on its surface. We suggest the use of neutral han s sopa in water because it contains no oils or greases an keeps the piping system clean. FT-TIPP PN to mark assembling fittings an accessories. RU to measure imensions, epths, slopes., etc. PIPUTTR for a correct vertical pipe cut avoiing any eburrring. BURRING TOO to clean the hole create uring the quick branch execution. AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 3

30 W-ON INSTAATION AIROM QUIK IN allows to reuce installation, maintenance an running costs. owever the installation has to be well-one by following the supplie inications with the maximum precision in orer to obtain the requeste safety, reliability an performance results. Pipelines have to follow a light slope towars a conensation collection an raining point. It s avisable not to lay the system unergroun in orer to grant its constant maintenance an the possibility of future intervention; in case of unergroun canalization, provie the system with suitable inspection sump pits. Avoi any conition which may cause pipeline misalignment. Support all heavy accessories assemble on the line before an after their position (valves, filters, hoses) A goo filtration level is always recommene; It will enable to keep a goo quality air for many years. Seal all threas accurately using suitable proucts in correct quantities All maintenance operations an AIROM pipeline moifications must be performe by authorise, traine, specialise personal, those interventions have to be carrie out with the pipeline empty. It s always avisable to foresee the possibility of sectioning parts of the pipeline which are liable to maintenance, not to be oblige to stop the piping system totally. AIROM ASSMBY GUI 4 QUIK IN pipes an fittings for compresse air

31 FITTINGS QUIK IN Aircom fittings may be assemble both on aluminum an ASSI line upv pipes. QUIK IN Aircom system is extremely simple an quick to install, oesn t nee the use of expensive an complicate tools. A few operations an the fitting is assemble Anti-Unscrewing brake Tightening inicator Bush Boy Ring Nut lamping Ring (ANSAR) O-Ring Seal Brake ousing AWAYS K T PRSN OF A OMPONNTS AN TIR ORRT POSITION 1 Make a neat an straight cut at the esire size, afterwors check the pipe s surface conition (there have not to be any visible scratchings, abrasions or bruises which may origin leaks). The cut has to be one, as much as possible, with the right angle (at 90 to the pipe axis) =< 7 Maximum inclination tolerance to pipe cut. 2 hamfer the pipe extremity on the pipe external surface an remove any scrap along the internal iameter ege. Remove cut scraps, ust an swarfs which may be present insie the pipe; this is important in orer to avoi future problems to pneumatic equipments. 3 Fully tighten the fitting ring nut without excessively forcing, then reuce the istance between boy an ring nut in the area inicate by the arrow. AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 5

32 4 Unscrew the nut, which you have previousely completely tightene, by making an half counterclock turn : this will increase the istance between the boy an the nut in the area inicate by the arrow. Mark the epth inicate by the socket epth meter on the pipe. 5 Introuce the pipe into the fitting pushing it to the stop at the en of the socket. To make it easier, lubricate the en of the pipe an/or the contact surface of the O-Ring gasket with a liqui soap solution or vaseline grease. o Not use sliing means like oils or greases of uncertain compatibility. In oubt, please, apply to us. 6 Fully tighten the ring nut. Usually for the ia. up to it is sufficient to screw them by han. For higher iameters tighten by han to stop, then further rotate up to 1 maximum using a pin wrench of suitable size. Ring Nut Anti-unscrewing brake AIROM ASSMBY GUI 7 A correct fitting tightening will bring the ring nut base to stop aroun the mile of the tightening inicator. The nut brake will act as anti-screwing in case of light vibrations. Tightening Inicator onnections mae with AIROM QUIK IN system o not nee any waiting perio; they may be put in pressure immeiately. 6 QUIK IN pipes an fittings for compresse air

33 QFX OS 1 QFX OSS are prouce with highly compatible compressor oils material,they are stuie to grant the minimum space waste an they are easy to install. 2 Thanks to aluminum spigots at each en the hose can be connecte irectly to the Quick ine fittings; the assembling is to be one following the same instructions given for the connection of the aluminum pipe. 3 QFX hose represents the ieal solution for expansion or contraction compensations an in the presence of : a. level variations b. bypassing of an obstacle c. connection with compressors outlets a. level variations c. connection with compressors outlets b. bypassing of an obstacle ROMMNATIONS QFX hose can t be cut or eburre. The hose can t be twiste uner any circumstance. The hose has always to have a minimum ben an can t excee the maximum state bening raius. Avoi to rub QFX hose against sharp eges. AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 7

34 XPANSION/ONTRATION OMPNSATION Using a QFX hoses, as expansion/contraction compesator, we recommen to follow the irections state below. a. xecute the so calle ira (lyre) or Omega shapes by connecting QFX hose to two 90 elbows; NVR connect the hose with two coupling positione at the same level b. Omega has always to be shape upwars so to avoi conense stagnation in the piping system. c. We suggest to fix QFX hose in central position between its ens by using an electrician steel bracket. We suggest to fix the aluminum pipelines by positioning Aircom pipe brackets near the two elbows connecte to the QFX hose. AIROM ASSMBY GUI 8 QUIK IN pipes an fittings for compresse air

35 BRAKTING SYSTMS Aluminum pipe bracketing has always to be mae by using the special IRFM8 pipe brackets expressly esigne to allow pipes sliing through them in case of expansion or contraction. 1 IRFM8 pipe brackets are foreseen to operate both vertically an horizontally. 2 Use a screwriver to open the pipe bracket by raising its closing tongue. 3 All pipe brackets packaging contain M8 hexagonal nut to be inserte in the foreseen site insie the bracket (by using a threae bar). It s also possible to use self-tapping screws with a screw anchor in case of installation on concrete wall. 4 By using the above sai threae bar with its lock nut it s possible to fix the pipe bracket to any clamping system. AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 9

36 5 In case of nee, IRSP spacers are also available to be ae uner the pipe bracket base. BRAKTS SPAING Brackets spacing follows stanar tables execute accoring to pipe iameter an temperature an weight of the transporte flui. iameter mm Spacing in meters (m) relate to the maximum temperature ifference ΔT ΔT< 2 2,5 3 3, ΔT ,5 3 3,5 3,5 3,5 ΔT 1,5 1,5 2 2, Spacing expresse in meters with reference to maximum temperature Δ Brackets are positione avoiing any contact with fittings or other accessories liable to block the sliing of the pipe. In case of horizontal or vertical pipeline installation at a height from 0 up to 0 cm from the groun it s avisable to ouble the bracket quantity so to fix better the pipeline to the structure. φ 2 Quick ine x17 PN 13 Bar 188 PSI PSI for anaa 21/07 AIROM ASSMBY GUI max For a correct bracket installation an spacing for the various pipe iameters we suggest to fix the pipe bracket as showe at our technical catalogue. 10 QUIK IN pipes an fittings for compresse air

37 QUIK BRANS AIROM quick branches have been esigne to allow the final user to get a quick rop-leg without cutting the main pipeline. Moreover, thanks to its special esign, the air offtake of the rop leg is above the conensation level to grant an excellent air quality. losing bolt Reference notch ole template Offtake air collecting point.above conensation level Quick branches can also be use horizontally as a traverse beginning (with the hole in the upper part of the pipe) or as a conensation rainer (with the hole in the lower part of the pipe). AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 11

38 INSTAATION GUI 1 Position the rop leg accoring to the applicative requirement 2 Mark the chosen position near the reference notches 3 Rotate the branch by 1 an position it near the reference marks previously marke 4 ole the pipe by means of a hollow mill insie the template 5 Remove the branch an clean the hole with the help of the special eburring tool AIROM ASSMBY GUI 6 Fix the branch an align the reference notches again to marks 12 QUIK IN pipes an fittings for compresse air

39 APPIQUS Manifols assure an ieal compresse air supply for any use (pneumatic tools, air blow guns, pneumatic machines) Their fixing both on wall or on workbenches grants high steainess. Boy mae of 15% glass fille nylon Threae inserts in overmoule aluminum. OUPING TYPS ifferent types of inlet connections may be use : PRASSMB BA VAV ISO 7-1 GAS TRA UNION STANAR Q PIP ONNTION AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 13

40 MANIFO FOR WA MOUNTING It allows to get a single or ouble ½ offtake with a possible ¼ hole for conensation ischarge unerneath (ouble outlets). SAFTY Appliques have their outlets turne ownwars at to the wall; this characteristic reuces possible risks of accient for the operator in case of casual coupling ejection. MUTIWAY MANIFO The most recent 9-ways moel allows versatile an specific uses at the machine or on workbenches. 6-threae 3/8 ways 3-threae 1/4 ways 1 aitional ½ threae way which allows its in series connection ction creating a real manifol. AIROM ASSMBY GUI 14 QUIK IN pipes an fittings for compresse air

41 PNUMATI ONTRO VAVS In large compresse air piping systems sectioning the main lines or the escening branches are usually one with normal ball valves. These valves are often assemble in positions ifficult to reach, usually situate near the ceiling of the builing an therefore normally laers or operators elevating evices have to be use for their operating. The nee an the usefulness of a servo controlle valve is particularly felt: - uring maintenance operations - when some parts of the system nee to be separate - in case of failures when an immeiate stop of the compresse air supply is basic for safety reasons for operators an equipments; to automate the closing an opening timing of the plant s ifferent branches. SAFTY ON-OFF VAV SPIFIAY SIGN TO INTRPT T OMPRSS AIR OF T PIPING SYSTM SAFTY ON-OFF VAV SPIFIAY SIGN TO INTRPT T OMPRSS AIR OF T PIPING SYSTM It shoul be note that, when pressure lowers at 2,5 Bar, the valve shuts off automatically; in case of failures in the piping system, the valve shuts off an those epartments which are non irectly intereste may go on with their usual working operatons. This pneumatic controlle valve is a valuable alternative to manual valves an it offers the operator the possibility to close an open the istribution of compresse air to any section, escent or system area confortably from the floor or from an automation panel. QVAVIP Pneumatic single action Valve oe QVAVIP0 QVAVIP0 QVAVIP0 QVAVIP I I 1 1 AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 15

42 TNIA SPIFIATIONS - Service temperature from - up to + - Maximum service pressure Bar - Minimum service pressure 2,5 Bar - M5 Pilot ports (no high flow is requeste) - A pneumatic switch ia. 1 mm. is sufficient to operate a 110 mm valve - The valve can operate up to Bar an it has no particular nees of air filtration an lubrication. - The valve is not affecte by the presence of conensation. ONSTRUTIV MATRIA - Anoize aluminum - Passivate steel Spring - Polyurethane slie - NBR O-Ring gaskets ON OFF OPRATION The valve looks like a normally close valve; it uses the internal pressure of the pipeline to open an stop the compresse air flow. The air necessary to the piloting is the air normally present upstream of the valve itself without any aitional external energy. The operation is obtaine by using the piloting kit connecte to the valve. If not aequately controlle the valve change over to a close valve automatically when the internal pressure lows own to 2,5 Bar; it reaches its maximum flow rate with a pressure of approx. 3,5 Bar in the pipeline. The pressure of the pipeline is always available at the pilot pressure outlet; by means of a simple pneumatic or electro-pneumatic switch it is possible to irect this pressure towars the closing port thus getting the immeiate closing of the valve. Main ring rossings AIROM ASSMBY GUI Pneumatic control valve XAMP OF PANT APPIATION Subring of working "islans" Machinery sie QUIK IN pipes an fittings for compresse air

43 ASSORIS Pipe insertion meter 13,41 mm mm 78,3 mm 217,8 mm 89,5 mm 17,84 mm Aircom insertion meter is a necessary tool for safe an proper fittings assembly. 55,2 mm 83,1 mm 79,5 mm 14,47 mm,39 mm 217,8 mm 70,8 mm 84,7 mm 62,3 mm 17,15 mm 15,53 mm The insertion meter provies a correct marking of the fittings insertion epth on the pipe, for each pipe size. 217,8 mm 18, mm 112 mm 66,8 mm 39 mm 217,8 mm 12,26 mm The mark will be one with any common stencil an shoul appear close to the nut en in orer to check the correct epth of the pipe insertion into the fitting. Wrench (max imensions) Ø AIROM wrench allows a correct nut tightening without any amage of the fitting. The wrench is expressly esigne for AIROM Quick ine system. Ø 310 mm Ø 1 mm 238 mm Ø 82 mm 213 mm Ø Ø 61 mm AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air 17

44 MA TRA SPIGOT The male threae spigot is a special hollow cyliner block in aluminum alloy with a male conic gas threa for airtight couplings accoring ISO 7-1 at one en an a plain pipe segment of size ientical to QTUA pipe on the other en. QPUNM Male threae Quick line spigot oe QPUNM0048 QPUNM0068 QPUNM0088 QPUNM0108 QPUNM0128 QPUNM08 QPUNM /2" 3/4" 1" 1.1/4" 1.1/2" This prouct allows to reuce the fittings quantity in the compressor room for all the connections between the compressor an the treatment groups an relative by-passes. All QUIK IN fitting ens may rapily be converte into pieces with ISO 7-1 male threa; consequently all installation times are sensibly reuce. AIROM ASSMBY GUI OMPRSSOR AIR RYR 18 QUIK IN pipes an fittings for compresse air

45 AIROM ASSMBY GUI QUIK IN pipes an fittings for compresse air

46 Rev. 0 - July 12 AIROM ASSMBY GUI AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax QUIK IN info@aircomsystem.com pipes an fittings for compresse air

47 APPNIX B QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air

48 oe escription mm mm mm mm mm mm mm mm 110 mm Page Aluminium Pipes Quick ine System QTUA QTUAGY QTUAG Blue Aluminium pipe ey Aluminium pipe een Aluminium pipe QSI ouble ben (aluminium), Blue 5 QMAPA oupling 7 QMASPA Sliing coupling 7 QGO90PA 90 lbow 8 QGOPA lbow 8 Fittings iam mm Quick line System QTPA QAPA QTPPA QTRPA QRIPA 90 Tee n cap 90 threae Tee Reucing Tee Reuction 1/2 1/ QMNPA QGO90PM Union, male threae 90 lbow, male threa 1/2 1/2 3/4 1/2 1/2 3/4 1/2 3/4 1/2 3/ /4 1.1/ QMNM Nipple socket - male threae 1/2 3/ /4 1.1/ QMPM Nipple socket - female threae 1/2 3/ /4 1.1/ QUIK IN SYSTM TNIA SU Aluminium Fittings iam mm Quick ine System QMAA QMASA QGO90A QTA QAA QTPA QMNMA QMPMA oupling Sliing coupling 90 lbow 90 Tee n cap Threae Tee, female threa Nipple socket - male threae Nipple socket - female threae 1.1/4 1.1/2 1.1/ /2 2.1/2 2.1/2 2.1/ AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

49 oe escription mm mm mm mm mm mm mm mm 110 mm Page QMAA oupling iam. 110 mm 15 Aluminium Fittings iam 110 mm Quick ine System QGO90A QTA QTPA QMFA QMFA 90 lbow iam. 110 mm 90 Tee iam. 110 mm 90 threae Tee iam. 110 mm Flange coupling Flange coupling iam. 110 mm QTFA Flange Tip 3 4 QRITU Reuction pipe, male/male connection IRAPMA Single port manifol, female threas 17 Wall mount manifols Aluminium IRAPFRA IRAPA IRPMUA1 Three port manifol Four port manifol Five port manifol IRPMUA0 Seven port manifol 17 QAPM Single port manifol 1/2 1/2 18 QAPMVA Single port manifol with Q valve 1/2 1/2 18 QAP ouble port manifol, f 1/2 1/2 1/2 19 Quick ine Accessories QAPMAVA QRPA QFX QFXM QPUNM QRIMF IRI IRFFF IRSM IRSMTR Single port manifol (aluminium), with Q valve Quick branch plug ompensator hose, male connection Flexible expansion hose with male threae ens Quick ine Spigot (aluminium) oncentric reuction (aluminium) xpansion joint, flange Threae flange eburrer an Reamers eburrers an Reamers with connection for rill 1/2 1/2 1/2 3/ /4 1.1/ QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 3

50 oe escription mm mm mm mm mm mm mm mm 110 mm Page QVAVIP Pneumatic single action valve 24 Quick ine Accessories QVAINOX QVAINOX QVAINOXF QVAINOXF QVAM Quick ine steel ball valve Quick ine steel ball valve. 110 mm Quick ine steel ball valve, f Quick ine steel ball valve, f mm Q male threae connection ball valve 1/2 1/2 3/4 1.1/ QVAF Q female threae connection ball valve 1/2 26 Qiock ine Tools Q QA QMIS QGUPF QUIK IN SYSTM TNIA SU 1/2 3/4 Quick ine nut wrench Quick ine nut wrench Aluminium Pipe-Fittings insertion meter. - Flat seal 4 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

51 Aluminium Pipes QTUA Blue Aluminium pipe Sp oe QTUA30 QTUA30 QTUA60 QTUA30 QTUA60 QTUA30 QTUA60 QTUA30 QTUA60 QTUA60 QTUA60 QTUA60 QTUA61110 /m bar length sp 1 1,3 1,3 1,4 1,4 1,5 1,5 1,8 1, ,4 2,8 Sp QTUAGY ey aluminum pipe oe QTUAGY60 QTUAGY60 QTUAGY60 QTUAGY60 QTUAGY60 QTUAGY60 QTUAGY ,039 1,582 bar length sp 1,3 1,4 1,5 1, ,4 QTUAG een Aluminium pipe oe QTUAG60 QTUAG60 QTUAG60 QTUAG60 QSI oe QSI0 QSI0 QSI0 ouble Ben (Aluminium), Blue , bar length sp 1,5 1, egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN pipes an fittings for compresse air 5

52 t thickness coating IMNSIONS (mm) IMNSIONS (in) O O Outsie iameter Outsie iameter Tollerance Ovality thickness tollerance O Outsie iameter Outsie iameter Tollerance Ovality t thickness thickness tollerance QUIK IN SYSTM TNIA SU Max. Operating Pressure 13 Bar, From -10 To +90 Insie Pressure Test 55 Bar For 1 our At + Material Aluminium xtrusion Alloy N AW T6 UNI-N With Insie An Outsie Titanium-Base, hrome-free An Rohs-omplying Treating An lectrocoate Outsie Surface olour Blue RA 12 een Similar To RA 60 Manufacturing Process Seamless xtrusion Process 6 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

53 Quick ine Fittings iam mm QMAPA oe QMAPA0 QMAPA0 QMAPA0 QMAPA0 QMAPA0 QMAPA0 QMAPA0 oupling ,5 QMASPA oe QMASPA0 QMASPA0 QMASPA0 QMASPA0 Sliing oupling ,5 egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 7

54 Quick ine Fittings iam mm QGO90PA oe QGO90PA0 QGO90PA0 QGO90PA0 QGO90PA0 QGO90PA0 QGO90PA0 QGO90PA0 90 lbow ,5 QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance oe QGOPA0 QGOPA0 QGOPA0 QGOPA0 QGOPA0 QGOPA0 QGOPA lbow ,5 8 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

55 Quick ine Fittings iam mm QTPA oe QTPA0 QTPA0 QTPA0 QTPA0 QTPA0 QTPA0 QTPA0 90 Tee ,5 QAPA oe QAPA0 QAPA0 QAPA0 QAPA0 QAPA0 QAPA0 QAPA0 n ap ,5 egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 9

56 Quick ine Fittings iam mm QTPPA 90 threae Tee oe** QTPPA0048 QTPPA /2" 1/2" **NPT threa available QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QTRPA oe QTRPA00 QTRPA00 QTRPA00 QTRPA03 QTRPA03 QTRPA00 QTRPA00 QTRPA00 QTRPA00 QTRPA00 QTRPA00 Reucing Tee ,5, AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

57 Quick ine Fittings iam mm QRIPA Reuction oe QRIPA00 QRIPA03 QRIPA00 QRIPA00 QRIPA QMNPA oe** QMNPA0048 QMNPA0048 QMNPA0068 QMNPA0048 QMNPA0068 QMNPA0088 QMNPA0388 QMNPA0108 QMNPA0088 QMNPA0108 QMNPA0128 QMNPA0128 QMNPA08 QMNPA08 **NPT threa available 1 1 Union, male threae /2 1/2 3/4" 1/2 3/4" 1" 1" 1.1/4" 1" 1.1/4" 1.1/2" 1.1/2" 2" ,5 egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 11

58 Quick ine Fittings iam mm QGO90PM 90 lbow, male threa oe QGO90PM0048 QGO90PM0048 QGO90PM ,30 0,60 0, 1/2 1/2 3/ QMNM Nipple Socket - Aluminium boy - male threae oe** QMNM0048 QMNM0068 QMNM0088 QMNM0108 QMNM0128 QMNM /2 3/4" 1" 1.1/4" 1.1/2" 2" **NPT threa available QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QMPM oe ** QMPM0048 QMPM0068 QMPM0088 QMPM0108 QMPM0128 QMPM08 **NPT threa available Female Nipple Socket - Aluminium boy - female threae /2 3/4" 1" 1.1/4" 1.1/2" 2" AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

59 Quick ine Fittings iam mm QMAA oe QMAA0 QMAA0 QMAA0 oupling , QMASA oe QMASA0 QMASA0 QMASA0 Sliing oupling , QGO90A oe QGO90A0 QGO90A0 QGO90A0 90 lbow ,0 1, QTA oe QTA0 QTA0 QTA0 90 Tee. 4 1,2 2, egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 13

60 QAA oe QAA0 QAA0 QAA0 Quick ine Fittings iam mm n ap. 4 1,230 1, QTPA Threae Tee, female threa oe QTPA0108 QTPA08 QTPA ,1 1,8 1.1/4 2" 2.1/2" QMNMA Nipple Socket - Aluminum boy - male threae QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance oe QMNMA0128 QMNMA08 QMNMA08 QMNMA08 QMNMA0248 QMPMA oe QMPMA0128 QMPMA /2 2.1/2" 1.1/ /2" 2.1/2" 3" 1.1/2 2.1/2" Nipple Socket - Aluminum boy - female threae AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

61 Quick ine Fittings iam 110 mm QMAA oe QMAA110 oupling iam 110 mm. 2, QGO90A oe QGO90A lbow iam 110 mm. 3, QTA oe QTA Tee iam 110 mm. 4, QTPA oe QTPA threae Tee iam 110 mm. 3, egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 15

62 QMFA oe QMFA08 QMFA Quick ine Fittings iam 110 mm Flange oupling. 1,0 2, QMFA Flange oupling oe QMFA , I I QTFA oe QTFA8 QTFA Flange Tip. 1,300 1, QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QRITU oe QRITU110 QRITU110 I Reuction pipe, male/male connection. 1,000 1, AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

63 1 1 Wall Mount Manifols Aluminum IRAPMA oe IRAPMA0448 a Single port manifol, female threas. 1 1/2 1 1/ IRAPFRA oe IRAPFRA0448 Three port manifol, female threas + rain 1/4 blin. 3 1/2 1 1/2 2 1/2 3 1/ IRAPA oe IRAPA0448 IRAPA0668 Four port manifol, female threas + rain 1/4 blin /2 3/4 1 1/2 1/2 2 1/2 1/2 3 1/ / I 3 a I IRPMUA1 oe IRPMUA1 IRPMUA0 oe IRPMUA0 Five port manifol, female threas + rain 1/4 blin. 8. 1,300 3/4 3/4 1 1/ /2 3/ Seven port manifol, female threas + rain 1/4 blin /2 I I 3 3 I 2 1/2 3 3/ egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 17

64 Quick ine Accessories QAPM Single port manifol, female threa oe** QAPM0 QAPM /2" 1/2" a W **NPT threa available a 1 W QAPMVA Single port manifol with Quick ine male threae ball valve oe** QAPMVA0 QAPMVA /2 1/ a W **NPT threa available QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance 1 W a 18 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

65 Quick ine Accessories QAP ouble port manifol, female threa oe** QAP0 QAP0 QAP /2" 1/2" 1/2" 1 1/4" 1/4" 1/4" a W **NPT threa available W 1 1 a QAPMAVA Single port manifol, female threas with Quick ine male threae ball valve oe** QAPVA0 QAPVA /2 1/ a W **NPT threa available 1 W a egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com QUIK IN pipes an fittings for compresse air 19

66 Quick ine Accessories QRPA Quick branch plug oe QRPA00 QRPA00 QRPA03 QRPA03 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA00 QRPA1100 QRPA a p 22,5 22,5 22,5 22,5 22,5 I * I*: Interaxis (see IRRFF in Aircom System Accessories - Technical Scheules) p a 1 QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QFX oe QFX0 QFX0 QFX0 QFX0 QFX0 QFX0 r ompensator hose, male connection < r > AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

67 Quick ine Accessories QFXM oe QFXM088 QFXM108 QFXM128 QFXM8 Flexible expansion hose with male threae ens. 1,430 1,900 3,0 5,000 1 x 1 1.1/4 x 1.1/4 1.1/2 x 1.1/2 2 x < r > r QPUNM Male threae Quick ine Spigot (aluminium) oe QPUNM0048 QPUNM0068 QPUNM0088 QPUNM0108 QPUNM0128 QPUNM08 QPUNM08 QPUNM ,035 0,0 0,076 0,137 0,182 0,241 0,300 0,734 1/2" 3/4" 1" 1.1/4" 1.1/2" (in) (in) QRIMF oe QRIMF1088 QRIMF QRIMF8128 QRIMF88 QRIMF oncentric male-female reuction (aluminium). 0,018 0,022 0,038 0,066 0, /4 1.1/ / /4 1.1/ /2 (in) / (in) egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com QUIK IN pipes an fittings for compresse air 21

68 IRI xpansion joint, flange oe IRI0IN IRI0IN IRI110IN. 6,0 9,000 12, IRFFF Threae flange oe IRFFF8IN IRFFF248IN IRFFF8IN. 0,7 1,100 1,0 110 QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance S 22 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

69 IRSM eburrers an Reamers oe IRSM00 IRSM00 IRSM ,187 0,4 0, IRSMTR eburrers an Reamers with connection for rill oe IRSMTR00. 0,4-94 egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air 23

70 QVAVIP Pneumatic single action Valve oe QVAVIP0 QVAVIP0 QVAVIP0 QVAVIP0. 1,0 1,4 2,1 2, I 1 1 QVAINOX Quick ine steel ball valve, male threae oe QVAINOX0 QVAINOX0 QVAINOX0. 2,000 4,000 9, QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance 24 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

71 QVAINOX Quick ine steel ball valve, male threae oe QVAINOX , QVAINOXF Quick ine steel ball valve, female threae oe QVAINOXF0 QVAINOXF0 QVAINOXF0. 1,0 3,0 8, S egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air

72 QVAINOXF Quick ine steel ball valve, female threae oe QVAINOXF , QVAM oe QVAM0048 QVAM0048 QVAM0068 Quick ine male threae connection ball valve. 0,2 0,360 0,360 V 0,360 1/2 1/2 3/ QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QVAF oe QVAF0048 QVAF0048 QVAF0068 Quick ine female threae connection ball valve. 0,2 0,360 0,360 1/2 1/2 3/ AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

73 Quick ine Tools Q Quick ine nut wrench for Aircom fittings oe Q00 Q00 Q00 Q0. 0,065 0,090 0,090 0, Ø Ø 213 mm 238 mm 310 mm Ø Ø Ø 1 mm oe QA0 QA0 QA0 61 mm Quick ine nut wrench for Aircom fittings, aluminium boy. 0,364 0,460 0,544 Ø Ø Ø egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN pipes an fittings for compresse air QUIK IN SYSTM TNIA SU QA Ø 82 mm 27

74 QMIS Pipe-fittings insertion meter - oe QMIS mm 78,3 mm 89,5 mm 13,41 mm 17,84 mm 217,8 mm 14,47 mm 55,2 mm 83,1 mm 79,5 mm 217,8 mm 17,15 mm 70,8 mm 84,7 mm 62,3 mm,39 mm 15,53 mm 217,8 mm 112 mm 66,8 mm 39 mm 18, mm 217,8 mm 12,26 mm QGUPF Flat seal QUIK IN SYSTM TNIA SU egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance oe QFUPF0 QFUPF0 QGUPF110. 0,0 0,026 0,036 (mm) AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

75 TRMS US IN T GN Means an explanations - Socket length It is the length of the pipe section which is to be introuce completely into the fitting, from the nut entrance to the inner stop of the fitting. - Socket iameter It is the nominal iameter of the fitting. It correspons to the external nominal iameter of the pipe. p - Guie iameter of the hollow mill It is the hollow iameter situate on one of the two parts of the quick branch. This hollow is locate perpenicularly to the main pipeline an it is use as a rilling template urin the assembling of the branch. It allows the positioning an keeping in place of the milling cutter uring the rilling. - threa iameter it inicates the nominal imension of the fitting threas which is usually shown by a corresponing esignation (ex. R ½ Iso 7-1 or simply ½ ). - Maximum nut iameter Maximum overall iameter of fitting nuts. - Weight in grams Weight of the fitting or of an accessory incluing all its components, in grams. - eight Maximum height of the prouct. I - istance between centers Pipe or fitting or valve axis. - ength Maximum length of the prouct. a - With Maximum with of the prouct. W - istance axis-wall istance between the supporting surface (wall or panel) an the component center-axis. egen 1 1 p a W Socket epth Socket epth 1 Socket iameter Socket iameter 1 ollow mill riving iameter Threa iameter Threa iameter 1 Threa iameter 2 Overall outsie iameter ring nut Overall outsie iameter ring nut 1 Weight in grams eigh ength ength 1 ength 2 With Wall central axe istance QUIK IN SYSTM TNIA SU QUIK IN pipes an fittings for compresse air

76 Information provie in this ocument were compile accoring to our science an conscience an are representative of state of art. Information, ata an pictures of Aircom proucts herein supplie are not bining an are supplie as a guie only. We reserve the right to introuce possible technical moifications without notice. We recommen to always check effective suitability of the prouct/s for the intene use. Any reprint or copying of this ocument an its annexes, or of part of them, requires prior written consent from Aircom Srl. All rights reserve. (. an O..) Rev. 0 - July 12 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy Ph fax info@aircomsystem.com

77 AIROM SYSTM ASSORIS TNIA SUS lassic ine - Freeze ine - Quick ine pipes an fittings for compresse air

78 coe escription 1/2" 3/4" page IRAPM Single port manifol, female threa + threae inlet 1/2" 3 IRAP ouble port manifol, female threas + threae inlet 1/2" 1/2" 3 IRPMU Multiple manifol, threae inlet + 10 threae outlets 1/4"x3/8" 4 coe escription mm mm mm mm mm mm mm 75 mm mm 90 mm 110 mm page IRRFF Quick branch plug, f threa outlet (aluminium) 1/2" 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 3/4" 1" 3/4" 1" 5 AIROM SYSTM ASSORIS TNIA SUS IRFM8F IRSP Bracket M8 threa insert pieces Spacers Information provie in this ocument were compile accoring to our science an conscience an are representative of state of art. Information, ata an pictures of Aircom proucts herein supplie are not bining an are supplie as a guie only. We reserve the right to introuce possible technical moifications without notice. We recommen to always check effective suitability of the prouct/s for the intene use. Any reprint or copying of this ocument an its annexes, or of part of them, requires prior written consent from Aircom Srl. All rights reserve. (. an O..) 6 6 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy ph fax info@aircomsystem.com

79 Quick, lassic, Freeze ine Accessories IRAPM oe IRAPM048 0,2 1/2" 1 Single port manifol, female threa + threae inlet 1/2" 77 1 W a 31 W 38 a IRAP oe IRAP048 IRAP068 W ouble port manifol, female threas + threae inlet 1/2" 3/4 1 1/2" 1/2" 1 1/4 1/4 1 a a W egena Socket epth 1 Socket epth 1 Socket iameter 1 Socket iameter 1 p ollow mill riving iameter Threa iameter 1 Threa iameter 1 2 Threa iameter 2 Overall outsie iameter ring nut 1 Overall outsie iameter ring nut 1 Weight in grams eigh ength 1 ength 1 2 ength 2 a With W Wall-axis istance AIROM SYSTM ASSORIS TNIA SUS ASSORIS pipes an fittings for compresse air 3

80 Quick lassic Freeze ine Accessories IRPMU Multiple manifol, threae inlet + 10 threae outlets oe IRPMU /2" 1 1/4" 2 3/8" 3 1/2" a - W a AIROM SYSTM ASSORIS TNIA SUS egena Socket epth 1 Socket epth 1 Socket iameter 1 Socket iameter 1 p ollow mill riving iameter Threa iameter 1 Threa iameter 1 2 Threa iameter 2 Overall outsie iameter ring nut 1 Overall outsie iameter ring nut 1 Weight in grams eigh ength 1 ength 1 2 ength 2 a With W Wall-axis istance 4 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy ph fax info@aircomsystem.com

81 Quick lassic Freeze ine Accessories IRRFF Quick branch plug, f threa outlet (aluminium) oe ** IRRFF0048 IRRFF0348 IRRFF0048 IRRFF0068 IRRFF0048 IRRFF0068 IRRFF0048 IRRFF0068 IRRFF0088 IRRFF0048 IRRFF0068 IRRFF0088 IRRFF IRRFF /2" 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 3/4" 1" 1/2" 3/4" 1" 3/ a p 22,5 22,5 22,5 22,5 22,5 I 24,5 24,5 29,6 29, ** NPT threa available I p a egena Socket epth 1 Socket epth 1 Socket iameter 1 Socket iameter 1 p ollow mill riving iameter Threa iameter 1 Threa iameter 1 2 Threa iameter 2 Overall outsie iameter ring nut 1 Overall outsie iameter ring nut 1 Weight in grams eigh ength 1 ength 1 2 ength 2 a With W Wall-axis istance AIROM SYSTM ASSORIS TNIA SUS ASSORIS pipes an fittings for compresse air 5

82 Quick lassic Freeze ine Accessories IRFM8F Bracket M8 threa insert pieces oe IRFMF IRFMF IRFMF IRFMF IRFMF IRFMF IRFMF IRFM75F IRFMF IRFM90F IRFM110F F pt* AIROM SYSTM ASSORIS TNIA SUS egena Socket epth 1 Socket epth 1 Socket iameter 1 Socket iameter 1 p ollow mill riving iameter Threa iameter 1 Threa iameter 1 2 Threa iameter 2 Overall outsie iameter ring nut 1 Overall outsie iameter ring nut 1 Weight in grams eigh ength 1 ength 1 2 ength 2 a With W Wall-axis istance F pt*: epth oe IRSP00 IRSP IRSP00 pt F Spacers pt F F 9 9 pt* 30 6 AIROM srl via Trattato i Maastricht 7 NOVI IGUR (A) - Italy ph fax info@aircomsystem.com