I NSTALLATION INSTRUCTIONS F OR T HE A-53-RSS, A-72-R SS A ND THE A-98-R SS ANHYDROUS AMMONIA R ISER SAFETY SHEAR UNITS 130 YORKTOWN, DALLAS TX

Transcription

1 I NSTALLATION INSTRUCTIONS F OR T HE A-53-RSS, A-72-R SS A ND THE A-98-R SS ANHYDROUS AMMONIA R ISER SAFETY SHEAR UNITS 130 YORKTOWN, DALLAS TX FAX

2 T O ENSURE PROPER FUNCTIONALITY OF T HE SHEAR UNITS P LEASE FOLLOW T HE INSTRUCTIONS VERY CAREFULLY. IF INSTALLATION IS NOT FOLLOWED CORRECTLY THE UNIT M AY NOT FUNCTION PROPERLY. BE SURE THAT THE HOSE FROM THE RISER SHEAR UNIT WHEN ATTACHED TO THE NURSE TANK IS NOT OBSTRUCTED IN ANY W AY. MAKE SURE THAT THERE IS NOTHING THAT THE HOSE C AN GET CAUGHT ON I F A PULL AWAY HAPPENS. HOSE REELS AND OTHER HARDWARE MIGHT NEED TO BE MOVED SO THE HOSE DOES NOT CATCH ON THEM WHEN A PULL AWAY H APPENS. T his unit must be installed NO HIGHER THAN 3 FEET HIGHER THAN YOU R TANKS FILLER VALVE AND NO LOWER THAN 3 FEET L OWER THAN Y OUR TANKS FILLER VALVE. S ee diagram below. S UPPLY PIPE

3 Do not ski p this step. P lease ensure that the Riser Stabilizer bar kit, A-RSS- R B, is installed as illustrated belo w in the p hoto. T his kit is included with your break away u nits at no charge so if you did not receive one please call us at and we will ship one t o you. T his bar ties the Liquid and Vapor supply pipes together to s tabilize your riser. O ne of your Liqu id or Vapor lines must be at least 2 sch. 80 p ipe. If one of your supply pipes is not 2 you must bury a bar or pipe next to your s upply pipes and tie them together with the A-RSS- RB as illustrated in the next s ection. T HIS IS REQUIRED T O SOLIDIFY YOUR RI SER. R ISER STABILIZER BAR L IQUID SUPPLY PIPE VAPOR SUPPLY PIPE T he stabilizer bar comes predrilled for 2 sch 80 pipe and comes with U-bolts, lock washers and nuts to fit 2, 1-1/4, and 1 sch 80 pipe. The mounting d irections are identical for marking and drilling the holes as described in the i nstallation instructions below.

4 For further riser stabili zation please consider burying a pipe o r bar next to the supply pipes so you can secure the liquid and vapor lines to it to get a more solid r iser as illustrated in the photo below. This is not required if one of your supply p ipes is at least 2 sch. 80 pi pe. If one of your supply pipes is not at least 2 sch. 80 p ipe then this is required. B URIED PIPE OR BAR RISER STABILIZER BAR L IQUID SUPPLY PIPE VAPOR SUPPLY PIPE

5 SINGLE LIQUID AND VAPOR MOUNTING INSTRUCTION S 1. S eparate the u nit into its 5 main pieces: RSS-N UT Union nut, RSS-S HEAR Shear Body, RSS-B ODY I nlet Body, RSS- BUNGEE tarp bungee, and RSS- R ING bungee holder ring, a s shown in the picture below. RSS-BODY RSS-NUT RSS- S HEAR RSS-R ING RSS-B UNGEE Please note that depending on which unit you purchased your rss-shear and rss- body may not look exactly like the p hotos above but is a close representation and should be distinguishable. If you are unsure please call us at Slide RSS-N UT Union nut over the RSS-S HEAR S hear body and s lide the end of the b ungee h older ring over the male pipe thread of the hose and s crew hose into the female pipe thread in the RSS-S HEAR Shear body as s hown in the picture below and tighten firmly. ***Make sure to attach the w rench to the lower part of the shear body as shown in the picture and m ake sure to use pipe thread sealant***.

6 3. Slide the other end of the b ungee holder ring over the male pipe t hread of the RSS- BODY and s crew the RSS-B ODY I nlet body into the riser piping o r shut off valve a s shown in the picture below and tighten firmly. Please make certain you following your state regulation regarding shut off v alves and excess flow checks. The A-R SS must be installed down s tream of your shut off valve and excess flow checks *** Make sure to u se pipe thread sealant on the pipe threads. Make sure the piping is no farther than 2 feet away from your supply p ipe. Closer the better S ee picture bel ow. *** S UPPLY PIPE 4. The unit comes c omplete with mounting hardware that includes 1 = 2 foot s tabilizing b ar with 2 holes predrilled for the accompanying RSS a nd all u- b olts, n uts and lock washers needed to securely mount the shea r unit.

7 5. Attach the Stabil izing bar w ith the predrilled holes to the i nstalled RSS unit with the appropriate u-b olts and nuts as shown in the picture below, do not tighten the u-b olt nuts yet. ***Do not install the unit farther than 2 feet from t he mounting pipe.*** 6. M ark and drill 2 = 11/32 holes for the accompanying u- bolt that will be used to attach the stabilizing bar to the riser piping as shown in the pictures b e low.

8 . 7 e pictur the in shown as bar stabilizing from the material any excess off Cut elow. b stabilizing the on material of 1 least at leave to sure ***Make ar.*** b. 8 t nstall I u appropriate with bar Stabilizer e h - as washers lock and nuts bolts, below. picture the in hown s * firmly.** bolts tighten to sure **Make *

9 9. Attach the RSS-S HEAR s hear body with the RSS-N UT union nut and hose assembly to the RSS-B ODY inlet body by pushing the unit into RSS- B ODY inlet body making sure both o- rings are completely inside the RSS- B ODY inlet body. If you have the A-98- RSS make sure you guide the stem that protrudes from the RSS- B ODY into the stem guide spider in the RSS- S HEAR as shown in the photo s below For the A-98-RSS only, the A-53- R SS and the A-72-R SS do not come with a stem or spider N OTE: Guide stem into stem guide spider 10. Then screw the RSS-N UT union nut onto the RSS-B ODY i nlet body and t ighten firmly and pinch the bungee hook closed to prevent it from slipping o ff a s shown in the picture below ***When tightening the union nut DO N OT PUT ANY WRENCH ON THE RSS-S HEAR, SHEAR BODY. This w ill cause the unit to prematurely brake. ***.

10 D UAL L IQUID AND VAPOR MOUNTING INSTRUCTIONS 1. F ollow steps 1 thru 4 o n the single liquid and vapor mounting instruction f or each one of the RSS units. 2. Attach the Stabilizing bar with the predrilled holes to the installed A- RSS unit with the appropriate u-bolts and nut s as shown in step 6 above, do not tighten the u- b olt nuts yet. ***Do not install the unit farther than 2 feet from t he mounting pipe.*** M ARK AND DRILL THESE HOLES P REDRILLED HOLES 3. F or 2 sch. 80 piping mark and drill 4 = 11/32 holes for the accompanying u-bolts t hat will be used to attach the stabilizing bar to the riser piping and d the 2 n A- R SS unit as shown in the pictures a bove. 4. For 1 or 1-1 /4 piping use the same marking and drilling techneuqe as d escribed in the single unit but s tager the brackets as s hown in the i llustration b elow. O ne bracket needs to be a little higher than the other b racket. U-B OLT ON TOP OF OTHER BRACKET U- BOLT ON BOTTOM OF OTHER B RACKET

11 5. F ollow step 7 a nd 8 o n the single liquid and vapor mounting instructions. 6. Install the stabilizer bar with the appropriate u-bolts to secure the 2 A- RSS u nits to the piping or other stabilizing hardware. 7. Follow steps 9 and 10 to complete the installation of the A- RSS riser safety s hear. C ongratulations you h ave successfully installed A-RSS r iser safety shear. your new If you have any questions of any kind please contact us at

12 What to do when a pull away occurs Caution: ALWAYS WEAR APPROPRIATE SAFE TY EQUIPMENT WHILE FOLLOWING THE P ROCEDURE BELOW. 1. P ut on appropriate gloves, goggles a nd breathing equipment. 2. C lose all Liquid and vapor line valves on the riser. 3. Close all val ves on the nurse tank that t he riser hoses a re attached to w hen t he pull away occurred. Caution: There is going to be liquid ammonia trapped in the hose lines that are still attached to the nurse tank that pulled away with the hoses attached, p lease t ake extreme caution while around these hoses. Wear safety e quipment at all times. 4. C lose all hose end valves that are attached to the nurse tank that was i nvolved in the pull away. 5. B leed down the liquid and vapor line connection between the hose lin e valves a nd the tanks filler and vapor valves. 6. D isconnect the liquid and vapor hose line valves from the nurse tank. 7. B leed down the liquid and vapor lines that were involved in the pull away b y s ubmerging the valve into a container of water and slowly opening t he hose end valves to drain the ammonia out of the hoses. C aution: Please be aware of the wind direction and your surroundings so t hat you do not endanger yourself or anyon e else. 8. R emove the broken shear body from the end of the hose. Caution: Be mindful t hat ammonia can still be t rapped in the hose. 9. Open the bleeder valve located on the shear inlet body and drain the a mmonia from the unit. Wait several mi nutes to completely drain. Caution: Please be aware that the bleeder valves bleed hole is pointed down s o when it is opened the ammonia will vent toward the ground. 10. A fter draining the ammonia there might still be some ammonia trapped in t he inlet body, as a precaution use a long p iece of steel or wood and tap on the body several times to see if there is any ammonia left in the unit. I k now this sounds strange but better safe than sorry. 11. Unscrew the RSS-N UT and remove the broke n shear piece. Caution: Be m indful t hat ammonia can still be present so please be careful.

13 12. Y ou may now install the new shear body by following and 10 in the installation instructions a bove. steps number 2, 9, I F YOU HAVE ANY QUESTIONS PLEASE CALL US AT