OMS WeldChecker WeldChecker inspection tool Features that can be inspected include: 2007 & 2014 The camera will identify: WELD
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1 WELD INSPECTION
2 Introducing OMS WeldChecker Pipe Inspection Tools The WeldChecker inspection tool consists of a high resolution camera for visual inspection and a laser sensor to measure features and defects. Features that can be inspected include: misalignment, or HiLo root weld concavity root weld penetration root weld face width root weld re-entrant angle The camera will identify: weld and adjacent parent material discoloration surface features such as weld spatter and pitting surface porosity and defects surface cracking Tool deployment methods: push rods pull through wire internal crawler systems attach to line up clamp
3 See, measure, quantify. Verification of your welds. OMS has developed a suite of WeldChecker tools - the most advanced non-contact metrology pipeline inspection solution available. WeldChecker can be deployed within the pipeline where it will carry out a remote inspection, providing inspectors with the visual and dimensional data required to complete a full assessment. The WeldChecker uses advanced, high definition digital cameras coupled with industrial quality LED lighting to ensure that all features are easily viewed and inspected. The process can capture up to 200 overlapping images which offer a complete and detailed picture from within the pipeline. The high resolution laser stripe relays dimensional data to an accuracy of 0.05mm. By combining both visual inspection and laser measurement processes to record dimensional data, the WeldChecker can provide a detailed inspection report in real-time, allowing qualified inspectors to sentence the weld. In the event of problems being detected, a solution can be formulated and implemented immediately. WeldChecker can be deployed in to pipelines of varying internal diameter, and is remotely operable. With a battery life of up to 12 hours, this versatile and adaptable tool is the ultimate in pipeline inspection.
4 WeldChecker inspection tools that you can rely upon WeldChecker 4LV Pipe ID: 55mm - 100mm WeldChecker 5L Pipe ID: 90mm - 140mm WeldChecker 5V Pipe ID: 90mm - 140mm WeldChecker 6L Pipe ID: 120mm - 290mm WeldChecker 6V Pipe ID: 120mm - 290mm WeldChecker 7L Pipe ID: 140mm - 290mm WeldChecker 7V Pipe ID: 140mm - 290mm WeldChecker 8LV Pipe ID: 280mm - 700mm Auga Combined laser and camera SOLVING PIPELINE CHALLENGES
5 The OMS Auga is a groundbreaking new internal weld inspection tool specifically designed to examine and measure the quality of internal girth welds in detail in the firing line. Auga can be attached directly to an internal line-up clamp (ILUC) and provides unrivalled dimensional accuracy. Depending on the welding contractor s specific application, the Auga can be configured to measure and report on a range of different weld attributes in the firing line. The operator can be alerted to features such as lack of root penetration, HiLo, re-entrant angle, concavity, cracking, undercut and incomplete fusion. Supporting Auga is a new version of OMS proprietary WeldAnalysis software. This unique, powerful software processes data from the Auga measuring head, highlighting specific features. This allows the operator to quickly analyse and pass the weld. the Auga performs a complete 360 scan of the root pass in under 20 seconds records detailed pipe geometry and an accurate 3D topographic map of the weld set predetermined tolerances and highlight areas out of project specification an Excel report is automatically generated highlighting weld attributes Auga and WeldAnalysis will highlight features such as: RE-ENTRANT ANGLE MISALIGNMENT / HILO EXCESSIVE PENETRATION ROOT CONCAVITY CONCAVITY / SUCKBACK CRACKING LACK OF PENETRATION UNDERCUT INCOMPLETE FUSION
6 WINNER OF THE QUEENS AWARD FOR ENTERPRISE: INNOVATION 2007 & 2014 Optical Metrology Services Ltd (OMS) is a specialist technology company that supplies pipe inspection and measurement services, and products to the global oil and gas industry. UK Office Unit 9, M11 Business Link Parsonage Lane, Stansted Essex CM24 8GF +44 (0) US Office OMS (USA) LLC 701 N Post Oak, Suite 345 Houston TX (832) For further information about OMS and our services, please visit: OMS-WIB-2015
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