TO THE POINT WITHOUT A PINCH: THE RIGHT WAY TO GUARD Safety Guarding Presentation. Presented by: Chris Allen
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2 TO THE POINT WITHOUT A PINCH: THE RIGHT WAY TO GUARD Safety Guarding Presentation Presented by: Chris Allen
3 SAFETY GUARDING PRESENTATION OVERVIEW 1 Let s Get Eduated! 2 Spotting the Problems 3 Let s Remedy This Together! 4 What Have We Learned?
4 WHY SHOULD WE HAVE FIXED GUARDING? 1
5 THE ELEMENT OF TIME 1 One thing we don t talk about is how quikly aidents happen. IT HAPPENED SO FAST! YOU I Didn t COULD See It ALREADY Coming! BE A STATISTIC. THE REALITY IS WHAT JUST HAPPENED! In the time it takes for you to reat, I Thought it Was Stopped! an injury may have already ourred.
6 WHAT CAN HAPPEN IN ONE SECOND? 1 If a vehile is travelling at 60 mph how far will it travel in one seond? = 88 feet per seond If an exhaust fan rotates at 1200 RPM how many rotations will it omplete in one seond? = 20 rotations per seond
7 1 GUARDING THE PINCH POINTS
8 NOT JUST THE IN-RUNNING PINCH POINT 1 Pinh Point DIRECTION OF BELT TRAVEL
9 NOT JUST THE IN-RUNNING PINCH POINT 1 DANGER ZONE DIRECTION OF BELT TRAVEL HAZARD ON AN OLDER CONVEYOR
10 DISTANCE FROM DANGER AREA 1 DANGER ZONE KEEP 36 AWAY 36 Inhes 36 Inhes 36 Inhes
11 A U T O 1 WHEN YOU ARE GUARDING EQUIPMENT YOU MUST NOT BE ABLE TO REACH THE HAZARD FROM Around Under Through Over
12 FASTENING SYSTEM 2 FULLY OPENED POSITION PARTIALLY OPENED POSITION CLOSED POSITION Tie Wrap to Lok: OSHA s Tool to Remove REMEMBER TO REPLACE THE TIE WRAP
13 Module 1 Let s Get Eduated! LOCKING WEDGE CLAMP 2 CLOSED POSITION In open position, set srew allows installation or removal of guards Loking Wedge Clamp body shows built in set srew Bird s eye view of set srew tightened, seuring the guards in plae PATENT PENDING
14 2 COMMON AREAS REQUIRING GUARDING
15 EQUIPMENT DANGER AREAS & HAZARDS 2 Tail Pulleys Pumps V-Belts Couplings Return Idlers Flange Bearings
16 TALL PULLEY DANGERS 2
17 PUMPS 2
18 V-BELTS 2 V-BELT (Belt Exposed) V-BELT (Belt Guarded)
19 COUPLINGS 2
20 IDLERS 2
21 FLANGE BEARING 2
22 2 WHAT CREATES A HAZARD?
23 WHAT CREATES A HAZARD? 2 Does the design, material and onstrution of the guard reate a hazard? IS IT FREE OF: Burrs Sharp Edges Pinh Points
24 HAZARDS THAT ARE NOT RECOGNIZED 2
25 HAZARDS THAT ARE NOT RECOGNIZED 2 OVER THROUGH AROUND UNDER
26 Module 2 Spotting the Problems CONVEYOR BENDS 2
27 THAT S NOT HAZARDOUS! 2
28 WHAT S MISSING? 2
29 SAFETY GAUGE 2 Performane Criteria for Safeguarding ANSI B11 - (Amerian National Standards Institute)
30 2 Performane Criteria for Safeguarding ANSI B11 - (Amerian National Standards Institute)
31 3 COMPLIANT GUARDING SOLUTIONS
32 NON-COMPLIANT GUARDING VS. COMPLIANT Compliant 3 NON-COMPLIANT COMPLIANT NON-COMPLIANT
33 GUARDING VS. HAND RAILING 3 NON-COMPLIANT COMPLIANT
34 ANY SPECIAL REQUIREMENTS? 3 Lubriation Vibration Analysis Heat Analysis Speed Sensing Corrosive Area Flammable Area
35 MAINTENANCE & CLEANUP FRIENDLY 3 LEARN AND KNOW WHAT THE MAINTENANCE AND CLEANUP ISSUES ARE FOR THE AREA BEING GUARDED
36 BENEFITS OF INSPECTION DOORS 3 HOLE CUT IN GUARD = NON-COMPLIANT INSPECTION DOOR = COMPLIANT
37 INSPECTION DOOR EXTENTIONS 3
38 ACCESS PORTS 3
39 COUPLING GUARD BENEFITS 3
40 HINGED FLAT GUARDS 3
41 BLACK MESH VS. YELLOW MESH 3
42 LEXAN DOORS 3
43 ERGONOMICS 3 A well designed guard should not weigh more than 50 pounds. It should not require more than one person to remove or install it.
44 ERGONOMIC ACCESSORIES 3 GUARD HANDLES GUARD SEATS GUARD HANGERS
45 3 WHAT HAVE WE LEARNED?
46 WHAT S RIGHT WITH THIS GUARD? 4 1. Blak Mesh for inreased visibility and monitoring 2. Custom ut-outs around existing strutures for simple installation 3. Removable front panels for easy aess 4. Extra mesh on side for additional ventilation 5. Smaller mesh along side to prevent aess to pinh point 6. Speed sensor braket integrated into guard 7. Wedge Clamps for easy guard removal 8. Mounted to grated floor for easy installation & removal
47 RECOGNITION 4 Is the Guard reognizable as a Guard? Paint your guards a olor whih will stand out from your equipment. Standardize a olor whih means Danger. Safety Yellow is the most ommon olor.
48 EDUCATE YOUR WORKERS 4 DO YOUR WORKERS KNOW? 1. Do they reognize and respet that the equipment needs guarding? 2. How to reognize speifi pinh points and rotating hazards in their work spae? 3. The hanges to their workspae. 4. Is your old/existing equipment ompliant to today s regulations? 5. How and under what irumstanes, an guards be safely removed and when must the guards be replaed? 6. What do you do if a guard is damaged or missing? Who should they notify?
49 EDUCATE YOUR WORKERS 4 I Thought It Happened it Was So Stopped! Fast! WINNER = MACHINE
50 WHAT IS THE RIPPLE EFFECT? 4
51 RIPPLE EFFECT 4 Insurane premiums are likely to rise Employers deal with rehiring, retraining, ostly fines, itations and Workers Compensation Witnesses may develop PTSD Colleagues have inreased workload Family & friends take on extra responsibilities WORKPLACE INJURY
52 ONCE YOU HAVE MADE THE DECISION TO GUARD YOUR ROTATING EQUIPMENT - BE SURE TO GUARDSMART.
53 THANK YOU! Belt Conveyor Guarding 1-(866) Visit us online at:
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