ICX-CMOS-E-1995 I&C Lead Engineer PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS
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1 ICX-CMOS-E-1995 I&C Lead Engineer Holds a B. Sc. in Electrical Power & Machines Engineering and has over 21 years hands-on experience working in I&C field, started by Application position till reach Technical Leader then Project Manager for control systems projects (DCS projects). PERSONAL DATA Nationality : Egyptian Birth Date : 29/03/1972 Gender : Male Marital Status : Married Residence : Maadi, Cairo EDUCATION : B. Sc. in Electrical Power & Machines Engineering, Cairo University, 1995 LANGUAGES Arabic English : Native Language : Very Good COMPUTER SKILLS : Windows, MS Office, Internet : MS ACCESS Querries, SQL, Excel Functions, Unix scripts : Software: Foxboro IA Software tools TRAINING COURSES AND CERTIFICATIONS : PMP course, certified by PMI. CHRONOLOGICAL EXPERIENCE RECORD Dates : From Aug till now Employer : Egyptian Maintenance Co. (EMC) Project : Commissioning of I&C Scope of work for upgrade and modification project in Rashid Petroleum Company (RASHPETCO), Rashpetco Site at Rashid - Edku Job title : Site Instrumentation & Control Lead Engineer Job Description : Review and approve the pre commissioning documents and procedures done by Enppi. Act as intermediate EPC/consultant between end user RASHPETCO Page 1 of 7 Updated: Dec. 2016
2 and Enppi (Contractor). Deliver final commissioned Instruments, Control Valves and ON/OFF Valves to RASHPETCO. Approve installations I&C works done by Enppi. Perform Commissioning for Instruments, Control Valves and ON/OFF Valves including testing through DCS Yokogawa. Sign the Commissioning Procedures for Instrumentation/Control Valves and Shutdown Valves. Calibrate Fieldbus foundation Instruments and Valves Positioners. Calibrate Control Valves with Metso Positioner. Provide the commissioning procedures during the commissioning process. Use the Fieldbus Handheld communicator to Calibrate/check Fieldbus Transmitters and Control Valves. Calibrate Control Valves with Neles Positioner (Metso). Dates : From Aug till Aug Employer : INVENSYS Job Description : Instrumentation & Control Lead Engineer (from Aug till Aug. 2016): Perform the following activities for power projects (Al-Shabab and West Damietta power projects): - Lead Engineering works related to Field instrumentation and control Valves design and selection. - Provide Instrumentation calibration and Maintenance procedures/data sheets to customer. - Lead Engineering work related to DCS and supervise the testing with project EPC. - Supervise site erection/installation/calibration for Instrumentation/ON-OFF Valves and Control Valves. - Supervise site work of wiring/erection subcontractor, Supervise wiring terminations from instruments to Junction boxes and from JBs to Marshalling Cabinets, from Marshalling Cabinets to System Cabinets. - Supervise site work for erection of DCS Foxboro system, cable connections, Network Cable Connections, Remote IO Cabinets, power on the system and Apply SAT procedures. - Supervise Motorized on/off valves erections/calibration. - Supervise Site commissioning for HART instruments with connection to DCS. - Respond to clarifications raised by EPC. Participate in the precommissioning, commissioning, SAT and Start-up activities and prepare its punch list. Automation Engineering Manager (Lead Foxboro DCS Engineering for Fuqin and Fanjishan Nuclear power projects (Client is China Nuclear) in China (from Feb till Aug. 2014): - Lead a team of 35 Engineers for doing DCS engineering, testing for Nuclear power generation plants found in China, the end user is China Nuclear and process engineering based in China, the projects are FQ, FJS and Hainan. - Invensys Egypt which is EEC is assigned to support the engineering of the 3 plants, my role is to manage the following: Page 2 of 7 Updated: Dec. 2016
3 Leading technically the below Engineering works: o Software design, implementation and Verification for Foxboro I/A DCS (Distributed control system). o Documentation of System requirements, specifications, and detailed design of Automation software and hardware. o Preparing Engineering procedures and tasks planning. o Design and building of HMI (Human Machine Interface) displays. o HMI, Safety controller s integration and communication with Foxboro I/A DCS. o Pre-FAT and FAT (Factory Acceptance test) support of Control and Safety systems for 4 reactor units o Conducting training courses for new engineers. Management activities below: o Planning resources and estimate budgets. Prepare quotation for the Engineering works. o Prepare the planning for activities and work procedures. o Monitor and Control the deliverables. o Approve corrective actions and changes to the Engineering as a result of the monitoring phase. o Validate the deliverables before delivery to customer. o Pre-FAT and FAT (Factory Acceptance test) support of Control and Safety systems for 4 reactor units. o Planning for quality control and quality assurance during the project execution. o Travelled to USA and Canada main Invensys offices to attend meetings and get training on the project Specs. E-Methanix Project in New Damietta, Egypt (from Apr till Jan. 2011): - Design based on Project Inputs (I/O Selection, Controller Load Sharing, Controller Configuration, System Integration Layout). Engineering (Developing Logics for Process Control Systems, Sub Sea Control System, Emergency Shutdown System, Process Shutdown System, Fire and Gas System and Utility System based on P&ID, Cause, Effect Matrix Chart, Functional Description and Control Narratives). - Pre-commissioning (Preparing Pre-commissioning Documents, System Integration Documents for SAT, Loop Testing Check List for various loops involved in the Project). - Commissioning (System Integration, Controller Tuning, Communication Establishment - Profibus, Modbus and Fiber Communication and Providing Critical Commissioning Support for various Process Systems involved in the Plant. - Supervise Instrumentation Calibration/Installation, Supervise site commissioning for Foxboro Field Instrumentation/control Valves. - Provide Instrumentation calibration and Maintenance procedures/data sheets to customer. - Supervise Motorized on/off valves erections/calibration. - Supervise Site commissioning for HART instruments with connection to DCS. - Respond to clarifications raised by EPC (Techint). Participate in the pre-commissioning, commissioning, SAT and Start-up activities and prepare its punch list. Page 3 of 7 Updated: Dec. 2016
4 KCO Oil & Gas Project in Kashagan (from Jan till Mar. 2009): Act as Invensys DCS Foxboro I/A Lead Engineer, performed and lead the following activities for AGIP KCO Project in Kazakhstan country, EPC, Eni: - Study in details the project piping and instrumentation diagrams and Logic documents and Control narrative documents which explain all the Automation Requirements then review, approve and implement all engineering standards, policies and procedures. - Direct and monitor all personnel activities within engineering area including manpower forecasting, staff assignments and performance reviews. - To oversee the coordination and development of engineering plans and specification between other design teams. - Implement policies, established procedures and expedite workflow. - Manage design teams, programs or functions, develop goals and objectives and ensure that staff has an appropriate project understanding. - Prepare budget requests and administer adopted budget in assigned areas of responsibility. - Determine appropriate codes, regulations and requirements for projects assigned to staff. - Represent design team in meetings with consultant engineers, third party agencies, construction project engineers, professional and technical groups and sub-contractors regarding project activities. - Take leadership of and provide direction to design team and manage and ensure resolution of problems. - Setup Quality assurance policy to test all the Engineering activities with all Resources based on the project Logic and Control narrative specifications. - Implement overall Testing for the project implemented Engineering according to the input documents provided by the EPC (P&IDs, Logic drawings, Control Narratives and IO list). - Attend PRE FAT and FAT in Italy, Invensys Milano Office and lead the DCS testing with the EPC and Customer Representative. Methanol Project in Russia (from Mar till Dec. 2005): Performed and lead the following activities: - Design based on Project Inputs (I/O Selection, Controller Load Sharing, Controller Configuration, System Integration Layout). Engineering (Developing Logics for Process Control Systems, Sub Sea Control System, Emergency Shutdown System, Process Shutdown System, Fire and Gas System and Utility System based on P&ID, Cause, Effect Matrix Chart, Functional Description and Control Narratives). - Responsible for sequence programming, Continuous control and Logics Configuration using Foxboro tools, system configuration, Database Development, Graphic Design and Modification of Foxboro DCS. - Lead activities in FAT (in Italy Invensys Milano Office) with attendance of Customer Installation and commissioning activities. - Pre-commissioning (Preparing Pre-commissioning Documents, System Integration). Training instructing in Invensys: - Provide training courses for the following subjects for both Invensys Page 4 of 7 Updated: Dec. 2016
5 Engineers and Customer: Fundamental of Process Control and Instrumentation. Fundamental of Continous Regulatory control. Fundamental of Control Valves. I/A Foxboro Hardware. I/A Foxboro Software like ICC, IACC, FoxDraw. Unix Commands. SQL Database. DCS Function Blocks programming. Microsoft Office. I/A Foxboro DCS Maintenance and troubleshooting. Dates : From Mar till Jul Employer : EEOC (ELECTRICITY DE FRANCE EGYPTIAN OPERATING COMPANY) Project : Suez Gulf Power Plant Job title : Deputy Instrument & Control Supervisor Job Description : Attend and follow up the commissioning of the power plant using DCS ALSTOM. Calibrate Masoneilan regulating control valve. Attend and follow up the commissioning of the power plant auxiliaries (gas station, water treatment, air compressors, auxiliary boiler so on). Prepare the working instruction procedures for the maintenance and calibration of various field instruments and control valves. Prepare the working instruction for the maintenance of DCS Alstom, PLC simatic S7. Perform and lead the maintenance jobs required for the I&C department (Corrective maintenance and planned maintenance) regarding the following: - ON/OFF valves. - Regulating control valves. - Field instruments (level, pressure, temp, flow, analyzers...etc.). - DCS software (forcing, archiving, graphics modifications so on). Assist the I&C supervisor in preparing the planning of scheduled maintenance in case of plant shutdown. Assist the I&C supervisor in preparing the spare parts required for the Instrumentation, control valves and DCS, also the work shop requirements. Prepare preventive maintenance planning which to be done during plant Shutdown for the field instrumentation, control valves and DCS. Prepare and instruct training course regarding PLC Siemens S7 and its software tool "step 7". Set the Specs of Calibrating devices required in the Calibration Lab/follow its purchasing and installation in the Lab. Get ALSTOM DCS training in France Paris ALSTOM Main Office. Dates : From Apr till Feb Employer : Ezz Steel (Steel Manufacturer Plant in 10 th of Ramadan) Job title : Instrumentation Engineer Job Description : Reviewing the specs of all Instrumentation in the factory for purpose of spare parts purchasing. Page 5 of 7 Updated: Dec. 2016
6 Perform preventive maintenance plan activities for checking, Calibrating all instrumentation (Continuous measurements furnace temperature and pressure, Field switches of rolling machines lubricant units). Perform corrective maintenance related to malfunction of instrumentation. Troubleshooting of technical issues related to PLC and SCADA SYSTEM. Support the technical office in preparing the preventive maintenance plan. Verify the Calibration Lab devices Validity and reliability for implement calibration of Instrumentation. Dates : From Nov till Mar Employer : CITRO-MISR (Manufacturer Plant for producing Citric Acid in Egypt) Job title : Senior Instruments and Control Engineer Job Description : Reviewing the specs of the foreign consultant and reviewing the detailed engineering done by SABBOUR. Evaluate the technical/commercial proposals for all I&C equipments (instruments, control valves, control panels, DCS ). Purchasing and prepare the contract conditions for all utilities plants including PLC Cabinets, instruments. Purchasing and prepare the contract conditions for DCS YOKOGAWA CS Attend and follow up the commissioning of the plant by DCS YOKOGAWA CS Prepare the working instruction for the maintenance of DCS YOKOGAWA CS 3000, also for other PLCs in the plant. Perform and lead the maintenance jobs required for the I&C department (corrective maintenance and planned maintenance) regarding the following: - ON/OFF valves. - Regulating control valves. - Field instruments (level, pressure, temp, flow ). - DCS (including control cabinets, wiring, software maintenance). Communicate with the I&C suppliers for spare part offers and technical support. Prepare the working instruction procedures for the maintenance and calibration of various field instruments and control valves. Prepare the spare parts required for the instrumentation, control valves and DCS, also the workshop requirements. Attend and perform construction and commissioning of Air compressor plant. Set the Specs of Calibrating devices required in the Calibration Lab/follow its purchasing and installation in the Lab. Travelled to Germany Cologne city to attend testing of Atlas Copco compressors and review the machines that will be delivered according to the agreed Contract between Citro Misr Company and Atlas Copco Company in Germany. Travelled to Austria Vienna to attend meetings with the project Basic Engineering contractor VOGELBUSCH Company. Page 6 of 7 Updated: Dec. 2016
7 Dates : From Apr till Oct Employer : CAIROMATIC Co. Job title : Projects Engineer Job Description : Project execution for Al-Menia water plant regarding installation and start-up of motor control centers, PLC cabinets, field instruments and control valves. Study the technical specifications of the control system for water treatment & sewage plants then prepare the technical drawings and the basic engineering. Dates : From Jul till Mar Employer : FACULTY OF ENGINEERING CAIRO UNIVERSITY Job title : Research Assistant Job Description : Field activities during the engineers training and technical assistance for the Belkas sugar plant during installation and commissioning of the plant. Configuration and implementation of supervisory control and monitoring system for industrial boiler units in Naga Hamady sugar manufacturing plant using Bailey system. Study the technical specs of the DCS of Armant sugar plant. Arrange and instruct technical training for sugar engineers regarding PLC and DCS. Field of experience : I have worked as Instrumentation, ON/OFF Valves Control, PLC and DCS Technical Lead Engineer / Manager or Project Manager, I have more than 21 years experience in Instrumentation & Control field, started by Application position till reach Technical Leader then Technical Manager for control systems projects and Specialist in instruments and control Calibration and Commissioning, also Control system engineering and commissioning. Technical Skills: Instrumentation, Control Valves. Page 7 of 7 Updated: Dec. 2016
ICX-CMOS-E-1989 I&C Construction & Start-up Manager PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS
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