ICX-CMOS-E-1989 I&C Construction & Start-up Manager PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS
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1 ICX-CMOS-E-1989 I&C Construction & Start-up Manager Holds a Communication & Electronics Engineering and has about 26 years hands-on experience in instrumentation and control systems construction, commissioning, start-up and maintenance and became I&C Manager. PERSONAL DATA Nationality : Egyptian Birth Date : 06/07/1966 Gender : Male Marital Status : Married Residence : Giza, Cairo EDUCATION : B. Sc. in Communication & Electronics Engineering, Helwan University, 1989 LANGUAGES Arabic English French German : Native Language : Fluent : Good : Fair COMPUTER SKILLS : Windows, MS Office (Word, Excel, Access), Internet : UNIX, EMPAC, SOLARIES TRAINING COURSES AND CERTIFICATIONS : Training course with WESTINGHOUSE Co. (WDPF II) about Distributed Control System & Data Acquisition System (DCSDAS), from Nov till Feb (Hardware & Software), as following: WESTATION Operator course. WESTATION Hardware maintenance course. WESTATION Historian course. WESTATION Logger course. WESTATION Software maintenance course. WESTATION Advanced Control course. WESTATION Advanced Graphics course. Page 1 of 10 Updated: Feb. 2016
2 DCS controls configuration course. Pulsar fibre optic interface with DCS training. Program for FOCUS T1 Multiplixers. : Training course in CON-EDISON ELECTRIC Company in New York USA about I&C maintenance and operation in power plants (DCDAS Control System) (from Apr. till Oct. 1996). : Training course in Shoubra El-Kheima Power Plant about power plants maintenance and operation. : Training course in boiler control with BABCOCK and WILCOX Company. : Environmental monitoring stations training course in operation and maintenance. : Training course in Air Compressors & Condenser Tube Cleaning System (TAPPROGE), Control System by PLC (ALLEN BRADLEY) Hardware & Software. : Training course of work order / work request/asset through EMPAC program of ORATECH Co. : Training course with GE Co. on SPEED TRONIC Mark V Control. : English business course. : Training course for using the power condenser for improvement the grid power factor through Cairo University. : Training course for power plant auto load generation control from dispatch AGC with frequency correction curves through Dispatch contractor of AGC. : Training course for safety. CHRONOLOGICAL EXPERIENCE RECORD Dates : From Dec till now Employer : Power Generation and Engineering Services Company (PGESCo) Projects : El-Shabab Combined Cycle 2x250MW (current job from Jan in the same fields) Suez Thermal Power Plant 1x650MW (six months in same field as Sokhna Project) El Sokhna Supercritical Boiler Thermal Power Plant Project 2x650MW Job title : I&C Manager of Construction, Commissioning & Start-up Job Description : Control systems construction of Instrumentation & control systems through PGESCO consultant of El Sokhna Supercritical Thermal Power Plant Project 2x650MW support and follow up all construction of instrumentation & controls issues as following: - Support and follow up the DCS installing and construction and solving all related problem with interface with PGESCO Engineering and supplier. - Attend DCS IO FAT test in ABB Egypt and receiving all DCS materials on site due to MRR and advise construction contractor for proper storage as a Manufacture recommendation. - Reviewing and make check list for all DCS panels hardware & network cables and power up, then support the software downloading including all software changing and required to adjust on site till put the system in service and ready for loop check & function test. Page 2 of 10 Updated: Feb. 2016
3 - Give all support and advising to contractors for interface points with DCS or other control systems. - Receiving and follow up the installation the EMCS system hardware and network cables for switchgear and load centers. - Support the installation of GIS SCADA SCS control and monitor system with contractor of GIS and attend the FAT test through GE Company. - Receiving and follow up the installing of turbine control system (TCS, TSI, RCM)and other local control panels through HITACHI co. till power up and ready for commissioning. - Receiving and follow up the installing of boiler control system (BMS, BCS) and other local control panels through DOOSAN Co. till power up and ready for commissioning. - Receiving and follow up the installing the BOP & auxiliary boiler equipments local control panels through PLC (Siemens, Cameron )controls through TECHNET Co. till power up and ready for commissioning. - Receiving and follow up the installing the feed water. - Control and vibration monitoring (hard ware materials and network cables) through Hitachi Plant Technologies Co. till ready for power up. - Receiving and follow up the installation of water treatment systems control systems through PLC controls (Allen Bradley) through Veolia Co. (Desalination, Demin, Sodium hypochlorite, polisher system) and other local control till power up and ready for commissioning. - Receiving and follow up the installing the instrumentation with calibration of different systems as main turbine, main boiler, main pumps, auxiliaries equipment as fire system, solar fuel, auxiliary boiler, air compressors...etc., and solving all related problems till instruments ready for operation. - Receiving and follow up the installation with calibration of water treatment different systems instrumentation and solving all related problem till instruments ready for operation. - Receiving and follow up the installation and commissioning of pollution environmental stations and put them in service. - Prepared systems punch list for all contractors and attached with reviewed TOP. - Reviewing suppliers document schematic wiring diagrams as a technical point for instrumentation and control cables termination witch find wrong due to RFIs or normal review to support the set rout cable terminations. - Issued the surveillance notes for different contractors. Start-up and commissioning support issues: - Support loop check and function test commissioning on DCS for all equipment controlled from DCS and solve all logic problem and do more discussion with engineering till solve the software logics changes. - Support and do the commissioning of EMCS switchgear and load centers from local HMI till complete the network in control room. - Support and do all loop check & function test commissioning of Auxiliary boiler till operate the boiler. - Support and do the loop check and function test for main turbine Page 3 of 10 Updated: Feb. 2016
4 controls and auxiliaries due to TCS and other local control and solving all related problems as wrong termination or misunderstand test protocol with owner. - Support and do internal loop check for Boiler BMS and ready till complete the boiler instruments and junction boxes. - Support loop checks and function tests for water treatment systems as Desalination, Demin water system, Sodium Hypo plant. - Applied the all DCS software modification which issued from Engineering office in SCR copies and check out before function test. - Lesson learns for any weak points for design or during implementation of project as a comments recorded in Sokhna Project. - Support all interface work required with electrical equipment for commissioning and start up because we have good experience for this job. - I&C lead control systems construction & start-up and support Sokhna first supercritical thermal power plant 2x650MW in Egypt as: Successful U1&2 Tuning, load rejection, Runbacks, load swing tests and Units loading to maximum 100% & MCR load w/ full supervision all controls functioning well. - Did good communication with PGESCO engineering staff till adjust all controls logics and instrumentation problems during normal operation for both units to be in safe operation, prepare work daily report. - Support PO contractors till complete all works in proper way as 114, 109, 122, 112 for FW turbine pumps Woodward control system & Valves, DCS, EMCS till both units successful operation full load. - Support both units Performance & Reliability Run Tests till commercial operation. - Support and solve all problems related to instruments, valves and control systems DCS, TCS, BMS, other PLC controls. - Support & prepared the project closeout contracts outstanding issues & Final walk down punch list for TOAC. Dates : From Feb till Dec Employer : Power Generation and Engineering Services Company (PGESCo) Projects : El-Kureimat III Combined Cycle 750MW Cairo West 2x350MW Thermal Power Plant Job title : I&C Lead Construction & Start-up Engineer Job Description : Start-up Lead I&C Engineer through PGESCO in Cairo West 2x350MW thermal power plant project and support all of above issues construction / start-up / commissioning of instrumentation & controls and working to support the next: - Support DCS and instrumentation construction. - Support DCS and reviewing installation till complete, power up, software downloaded, and complete system in service till ready for loop checks. - Issued to PO-114 all remaining DCS pending items construction and software works and followed till solving. - Support and put solution to adjust some graphics to help the owner Page 4 of 10 Updated: Feb. 2016
5 and plant operation. - Commissioning all DCS devices till put all of them in service as HSR station, SOE station, performance station, GPS time synch. - Support all commissioning and start-up work as a loop checks and function tests with DCS (YOKOGAWA DCS) for steam cycles equipment (boilers & BMS controls), interface with steam turbine and auxiliaries controls balance of power plant equipment. - Solve and support all project contractors for interface problems between different systems during start-up period. - Prepared and collect the punch items and outstanding points related to control and instrumentation systems. - Support steam turbine and auxiliaries start-up issues control loop checks and function Sequence tests. - Reviewed the logics for power plant equipments as turbine, boiler, BOP, Auxiliaries and make interface discussion due to SCR with control engineering division to adjust any DCS modification. - Complete plant commissioning and start-up project two generation units with common System till synchronizing. - Support unit tuning of all boiler and BOP loops till units complete on auto operation through YOKOGAWA DCS. - Support and solving all relative control logic problems with interface of PGESCO Engineering. - Support and solve all relative issue with PGESCO Engineering and contractors till success all unit tests as run backs, load rejection, load swings by different rates. - Issued some DCS SCR (software ware changes) as detected during commissioning after Discussion with engineering. - Made presentation for project start-up milestone. - Prepare daily activities work reports, weekly reports for percentage of commissioning progressing for start-up and loop checks & function test issues. From Aug. 2011, after complete the Cairo West Power Plant Project, my job transferred to El-Kureimat III Combined Cycle 750MW through PGESCO and I did the following: - Start-up issues to complete the remaining tests as reliability test, and other major outstanding tests. - Make discussion with DCS contractor and coordinate with owner for DCS remaining Issues as mod bus not functioning and not in service with all other controls and Dispatch till find the shortage of software and hard ware required. - Verifying and finalizing the punch list items to issue TOAC for contractors to closing the project. Dates : From 2008 till Feb Employer : Power Generation and Engineering Services Company (PGESCo) Project : Nubaria Combined Cycle Power Plant 750MW Job title : I&C Senior Construction & Start-up Engineer Job Description : As a Senior Instruments & Controls Engineer responsible for construction issues & punch list &verification of contract specification / commissioning loop checks / interlock protection function for control circuits & verification of control logics, and start-up for combined cycle power plant systems and involved in: Page 5 of 10 Updated: Feb. 2016
6 Gas turbine & auxiliaries instruments & controls through GE Company. Control system through GE MVI. All interfaces between MVI and electrical equipments / local controllers through GE Company. Support DCS and instrumentation construction. Support DCS and reviewing installation till complete, power up, software downloaded, and complete system in service till ready for loop checks. Issued to PO-114 all remaining DCS pending items construction and software works and followed till solved. Interface with plant DCS through GE Company. Power plant controls DCS due to YOKOGAWA Co. system for plant heat recovery boiler & auxiliaries system. DCS loop checks and function tests for all loops for BOP and recovery boiler controls and interface with gas turbine controls and steam turbine controls. DCS loops tuning. Put and help the engineering to cover the temporary controls for BOP equipment to support simple cycle start before DCS installing and commissioning for combined cycle. Verification of DCS logics on site and discuss the weak points with engineering and issued some SCR from site to cover this points. All of SCADA system for switchyard and switchgear through AREVA France, SCHNEIDER Co. Steam turbine and auxiliaries through ALSTOM Co. Steam turbine controls & data network through ALSTOM controls P320. All interfaces data protocol between plant DCS & MVI, P320, system SCADA to monitor and operate combined cycle from DCS. Working and do function test for all electrical equipment interlocks and trip signals from end to end for power plant electrical equipment and protection scheme interlocks as between GIS, Generator protection panel, generator circuit breaker main & auxiliary transformers, switchgear, load centre, MCC. Dates : From 1995 till 2008 Employer : Egyptian Operation & Maintenance Power Co. through PGESCo Project : El-Kureimat (2x627MW) Thermal Power Plant Job titles : I&C High Manager / I&C Supervisor / Head of Department Job Description : El-Kureimat (2x627MW) Thermal Power Plant through EEA UEEPC - Instruments & Controls Maintenance Engineer, Supervisor, Manager, and through overlap with this period working for Egyptian Operation & Maintenance Power Co. (OMPC) in same scope of El-Kureimat (2x627MW) Thermal Power Plant as a I&C Supervisor Engineer and involved in: Distributed Control System (DCDAS) through WESTINGHOUSE WDPF II: Control System (WDPF) for boiler control & balance of plant, interface with main turbine control & all interface with all other systems for power plants & electrical equipment, involved in: - Installation, energizing power & start-up all hardware equipments for WDPF system (DCDAS). - Commissioning, checks and maintenance for DCDAS hardware Page 6 of 10 Updated: Feb. 2016
7 equipment (WDPF equipment) as following: Data Processing Unit (DPUS). Data highway & Ethernet link. Operator station. Engineering station. Historian station. LOG Server. Fiber optic interface repeaters. Interface with remote terminals unit (RTU) for dispatch centre. - Build up & download software database for all I/O list and build up loops and logic ladders for equipment controls. - Review online logic circuits, loop diagrams and configuration of controls of boiler & balance of power plant and load control and interface with main turbine control system (Mark V) and interface MODBUS. - Test & check all logic circuits for all DPUS for boiler control & balance of power plant & load control. - Troubleshooting & maintenance of all equipment for WDPF System (DCDAS). - Test, loop check & maintenance auto fast transfer for aux. transformer through Beckwith Co. - Test, loop check & maintenance for Focus System (Fiber optic communication utilities) through Pulsar Technologies Co., hardware & software. - Test, program & put in service all electronic smart recorders (CHESSL & YOKOGAWA). - Test & check logic circuits for load demand computer (LDC) to control the load for boiler & turbine and operation modes and all interfaces with all other systems for power plants and electrical equipment. - Test, check interface signals on MODBUS between DCS & Mark V. - Build up and add any modification on DCS as we applied in El-Kureimat Power Plant for all control loops & logics found short of control and data monitoring information as alarm or monitoring on DCS screen, after reviewing all software logics and loops and improvement the shortage of control. - More experience in control loops tuning. - Troubleshooting and solving all problems for DCS equipments. - Work with IC team for re-download the software source code for DPUs during solving the major problem which happen in Nov and lost all DPUs with big trouble on data high way for DCS with out any support from company and this re-download done only factory outside (work done and success to return everything in normal case within 12 hours). - Interface with anther control systems as turbine controls, plc controls. DCS & boiler control system through DCS and involved in: - All boiler I&C systems commissioning & loop checks to DCS System and maintenance. - Combustion Control System (CCS) Logic circuits & Air / Fuel Control circuits and Control loops. - Burner Management System (BMS) Logic circuits. Page 7 of 10 Updated: Feb. 2016
8 - Load control & throttle control system with turbine governor control circuits and logics and control loops. - Feed water control system with drum levels and steam flow. - All control dampers & on/off dampers calibration, testing & maintenance. - Flame scanner control system (PLC). - Soot blower control system (PLC). - All pneumatic control valves & pneumatic on/off valves calibration, testing & maintenance. - Motorized valves adjusting & testing & maintenance. - All boiler flue gas analyzers testing, calibration and maintenance. - All boiler field instruments testing, calibration, loop checks and maintenance. - All furnace & drum & fuels (natural gas & fuel oil (solar & mazout) control and monitoring instruments. DCS & Balance of power plant control (bop) through DCS & involved in: - All control systems & logic circuits for main pumps (6.3KV) ex. circulating water pump, condensate water pumps, feed water booster pumps & feed water start-up pump through DCDAS. - Loop check, test, calibration and maintenance for all field instruments. - Loop check, test, calibration and maintenance for all field instruments of feed water cycle, condensate water cycle, feed water heaters, dearator, condenser, hot/reheat steam, main steam, aux. steam, attemperation system & drains system. - Commissioning, check all control circuits for BOP equipment. - Test, check and calibration for BOP for pneumatic control V/V, pneumatic on/off V/V and motorized V/V. Steam Turbine through GENERAL ELECTRIC Co. (GE II): - Steam Turbine Woodward Governer 505 (Speed Control): Installation, energizing power, start-up control system. Program, check software program. Checking, testing control circuits for Woodward 505. Troubleshooting, maintenance of software & hardware. - Over Speed Protection (PROTECH 203): Program, check software program. Checking, testing control circuits for Woodward 505. Troubleshooting, maintenance of software & hardware. - Test, loop check, calibration and maintenance for all field instruments of turbine ex. turbine supervisory, hydraulic system, lube system. Steam Turbine & Gas Turbine Speedtronic Mark V control system through GE II Co.: - Mark V control system installation, energizing power, start-up. - All Mark V hardware equipment troubleshooting & all maintenance work and solve all Mark V problems in normal operation. - Loop check, commissioning Mark V control circuits & logic circuits from/to field instruments. - Loop check, test, calibration & maintenance of all field instruments & control valves & Governers for steam turbine & gas turbine ex. turbine supervisory, EHC skid & lube oil skid, fuel (gas or/and solar) system & instruments for air compressor and gas side & combustion chamber for gas turbine, steam governer control Page 8 of 10 Updated: Feb. 2016
9 valves, steam seal. - Work for overhaul of steam turbine & gas turbine dismantle, install, calibration, test & loop checks to GE Mark V control system. - Review all protection circuits of main turbine and generators and all interface signals with electrical equipments. - Commissioning the link between Mark V and DCS due to MODBUS data protocol. - Work for instruments ex. stator cooling & hydrogen cooling system, seal oil system and electrical protection of GE generator. - GE II Co. generator excitation control system due to ex Mark V software & simplicity workbench & HMI and old <I>. The auxiliaries equipment as condenser tube cleaning sys (Tapprogge sys) & debris filter control sys through HanJung co & interface with DCS & involved in: - Installation, energizing power & start-up PLC system. - Programming and loading software. - Modification of program LADDER diagram. - Checking, testing logic circuits for PLC. - Commissioning, loop check for all control circuits. - Troubleshooting & maintenance for software and hardware. The auxiliaries equipment as air compressors (plc controller) through Ingersoland Co. & ABBSS & interface with DCS involved in: - Installation, energizing power & start-up PLC system. - Programming and loading software. - Modification of program LADDER diagram. - Checking, testing logic circuits for PLC. - Commissioning, loop check for all control circuits. - Troubleshooting & maintenance for software and hardware. - Test, check and calibration for all field instruments for air compressors. - Sequencing PLC control air compressors (header pressure). The auxiliaries equipment as water treatment and condensate polishing system control system through BAMAG Co. and programmable logic control (PLC GE Fanuc) & interface with DCS. The auxiliaries equipment as h2 plant for generation Hydrogen of rotor cooling through Stuart Hydrognics Co. (through Siemens PLC S7) & interface with DCS. Analyze & prepare the events and trips report for all equipment (turbine, boiler, balance of power plant & electrical interface equipment) of thermal power station by using the trends and historical data from DCS and Mark V control and monitoring system. Support the operation of plant at any time during happen any fault and need quick action from I/C Engineer to keep the unit in operation, also helping & clarification to operators for any question about controls of equipment. Review & add the recommended spare parts for I&C system. Work with EDF Suez Gulf Power Plant 2x341MW as a I&C Maintenance Engineer during Feb (one month). Work on EMPAC program for routing of maintenance works from work request and work orders till close the work and report completed work through ORATECH Co. (EMPAC computer program). Page 9 of 10 Updated: Feb. 2016
10 For training courses, involved to teaching the training course for all systems of control systems as DCS, Turbine control TCS (GE, Mitsubishi TCS, Alstom TCS, PLC controls, Instrumentation, operating and start-up of all steam / combined power plant systems (main turbine, main boiler, main pumps, heat recovery boiler, plant auxiliaries, water treatment systems,...etc. I conduct before training coursed for instrumentation and controls in Saudi Arabia Kingdom in SADAF Petrol Co. via ISCOSA Training Centre (2003). Dates : From 1993 till 1995 Employer : Upper Egypt Electricity Production Co. (UEEPC) Project : El-Kureimat Power Plant 2x627MW Job title : Design Review Engineer Job Description : DCS hardware and software engineering & reviewing work. Review all control circuits and control logics & loops of main turbine through Speedtronic control (GE Mark V). Instruments and control review for boiler control/bop through DCDAS WESTINGHOUSE control system. Review all logic circuits control loops for DCDAS before execution. Review all CWD's, EWD's and P&ID's. Operation & maintenance of environmental pollution units. Electrical work review. Review all interface control signals with all plant equipment controls and DCS. Working with project consultant EBASCO for instrumentation and controls. All the above work made with Consultant Co., design review team from DCS contractor (WESTINGHOUSE Co., GILBER Commonwealth Co.). Dates : From 1990 till 1993 Employer : Egyptian Electricity Authority (EEA) Job title : Maintenance Electrical & Instrumentation Engineer Job Description : Repairing and maintenance of High Voltage Transformers & control cabinets with WESTINGHOUSE Electric Co. in development of central transformers shop project in Cairo (500KV). HV transformers control panels and protection relays. Field of experience : Involved & Authorized Head for instrumentation & DCS controls different types, PLC controls different types, Turbine controls, Boiler BMS controls and other interface system controls with DCS for Construction, Engineering & Design Review, Start-up, Commissioning and O&M activities due to PGESCO in Egyptian Electricity Authority & UEEPC El-Kureimat (2x627MW) Thermal Power Plant, EDF Gulf Power Plants for consultant work issues with France electrical authority, also different DCS system as YOKOGAWA DCS, EMERSON DCS, ABB DCS, INVENSYS DCS and other controls systems for thermal and combined power plants, also Engineering / Design Review & Construction & Commissioning & Start-up works through PGESCO Consultant Co. Page 10 of 10 Updated: Feb. 2016
ICX-CMOS-E-1995 I&C Lead Engineer PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS
102955-ICX-CMOS-E-1995 I&C Lead Engineer Holds a B. Sc. in Electrical Power & Machines Engineering and has over 21 years hands-on experience working in I&C field, started by Application position till reach
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