Stainless Steel 316 One-touch Fittings

Transcription

1 CT.ES50-2 Stainless Steel 31 One-touch Fittings aterial etal parts: Stainless steel 31 Seal parts: Special FK Can be used with steam Operating fluid temperature 5 to 0 C Grease-free tubing material FEP, PF, Nylon, Soft nylon, Polyurethane Polyolefin ll stainless steel 31 except seal parts Seal parts (Special FK) Seal parts (Special FK) ale connector ale elbow Series KQG

2 ale Connector tubing O.D. () tubing O.D. () 5 5 Straight Union () ale Elbow tubing O.D. () KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S exagon axagon Socket ead ale Connector KQGS0-5 KQGS0-01S KQGS0-5 KQGS0-01S KQGS0-02S KQGS0-01S KQGS0-02S KQGS0-03S KQGS-02S KQGS-03S KQGS-03S KQGS-0S KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG-00 KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S Union Elbow () ale Branch Tee tubing O.D. () 5 5 Union Tee () Union Y () () KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG S S 0-02S 0-01S 0-02S 0-03S -02S -03S -03S -0S KQGU0-00 KQGU0-00 KQGU0-00 KQGU-00 KQGU-00 Bulkhead Union KQGE0-00 KQGE0-00 KQGE0-00 KQGE-00 KQGE-00 Features 1

3 Stainless Steel 31 One-touch Fittings Series KQG Tubing Tubing material Tubing O.D. Note 3) FEP, PF, Nylon, Soft nylon, Polyurethane, Polyolefin,,,, Specifications Operating fluid Operating pressure range Note 1) Proof pressure Note 2) mbient and Operating fluid temperature ubricant Seal on the s Tube size Tubing model (aterial) TU TUS (Polyurethane) (Soft polyurethane) T (FEP) T (PF) ir, Water, Steam Note ) 0 kpa to 1Pa 3.0 Pa 5 to 0 C (No freezing) Grease-free specification With sealant Note 1) Please avoid using in a vacuum holding application such as a leak tester, since there is leakage. Note 2) When using at 0 C or higher, for an extended period of time, we recoend that an inner sleeve be used. Note 3) In the event of using polyurethane tubing, we recoend the use of an inner sleeve in cases where the tubing is strained. Note ) Special FK that is resistant even when steam is used. inner sleeve TJ-002 TJ-025 TJ-003 TJ-00 TJ-005 TJ-00 TJ-5 TJ-75 TJ-0 TJ-09 TJ- ength Construction q w e r u i o t yre w q No Description elease bushing Guide Chuck Seal ale connector body ale elbow body O-ring Stopper ring Stud aterial Stainless steel 31 Stainless steel 31 Stainless steel 31 Special FK Stainless steel 31 Stainless steel 31 Special FK Stainless steel 31 Stainless steel 31 1

4 Series KQG Dimensions ale Connector: KQG 2 () 5 5 KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S (width across flats) exagon Socket ead ale Connector: KQGS Straight Union: KQG () ale Elbow: KQG () 5 5 () 5 5 KQGS0-5 KQGS0-01S KQGS0-5 KQGS0-01S KQGS0-02S KQGS0-01S KQGS0-02S KQGS0-03S KQGS-02S KQGS-03S KQGS-03S KQGS-0S KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG-00 KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S 1 (width across flats) (width across flats) ( 2 ) eference dimensions after installation of eference dimensions after installation of Note 1) area ( 2 ) ( 2 ) ( 2 ) eference dimensions after installation of (In case of 5) (In case of ) (In case of 5) (In case of ) 2 2 tubing tubing 2-applicable tubing (In case of 5) (In case of ) 1 1 (with seal) tubing tubing (with seal) (with seal) tubing tubing

5 Stainless Steel 31 One-touch Fittings Series KQG Dimensions Union Elbow: KQG () KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG Q Q ( 2 ) Q2 Q1 2- tubing ale Branch Tee: () S S 0-02S 0-01S 0-02S 0-03S -02S -03S -03S -0S (width across flats) ( 2 ) (In case of 5) (In case of ) eference dimensions after installation of applicable tubing 2-applicable tubing (with seal) Union Tee: () Q ( 2 ) Q 3-applicable tubing Union Y : KQGU () KQGU0-00 KQGU0-00 KQGU0-00 KQGU-00 KQGU W P ( 2 ) W P 3-applicable tubing Bulkhead Union: KQGE () KQGE0-00 KQGE0-00 KQGE0-00 KQGE-00 KQGE-00 T () X1 1X1 1X1 20X1 X1 (width across flats) ounting hole.5 2. ( 2 ) ounting plate thickness 7 or larger T 2-applicable tubing 3

6 Series KQG Safety Instructions The following safety instructions are intended to prevent a hazardous situation and/or equipment damage. The instructions indicate the level of potential hazard by labels of "", "Warning" or "Danger". To ensure safety, please observe all safety practices, including ISO 1 Note 1) and JIS B 370 Note 2). : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note 1) ISO 1: Pneumatic fluid power General rules relating to systems Note 2) JIS B 370: General ules for Pneumatic Equipment Warning 1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility with a specific pneumatic system must be based on specifications, post analysis and/or tests to meet a specific requirement. The expected performance and safety assurance is the responsibility of the person who determines the compatibility of the system. This person should continuously review the suitability of all specified items by referring to the latest information in the catalog and by taking into consideration the possibility of equipment failure when configuring the system. 2. Only trained personnel should operate pneumatic machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. ssembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until the safety of the worker is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent falling or runaway of the driver objects have been confirmed. 2. When equipment is to be removed, confirm that all safety precautions have been followed. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before restarting any machinery/equipment excercise caution to prevent quick extension of a cylinder piston rod, etc.. Contact SC if the product will be used in any of the following conditions: 1. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment. 3. n application which has the possibility of having a negative affect on people, property, or animals, requiring special safety analysis.

7 Series KQG Specific Product Precautions 1 Be sure to read before handling. efer to page for safety instructions. Selection 1. Do not use in locations where the connecting s and tubing connection will slide or rotate. The connecting s and tubing connection will come apart under these conditions. 2. Use tubing at or above the minimum bending radius. Using below the minimum bending radius can cause breakage or flattening of the tube. 3. Consult with SC regarding fluids other than air, water and nitrogen gas.. In case of liquid fluids, keep surge pressure at or below the maximum operating pressure. If the surge pressure exceeds the maximum operating pressure, damage to the fittings and tubing may occur. ounting 1. Before mounting, please confirm that the model, size, etc. are correct. In addition, please confirm that there are no blemishes, nicks or cracks in the product. 2. When tubing is connected, consider factors such as changes in the tubing length due to pressure, and give adequate space. 3. ount so that the fittings and tubing are not subjected to strain or moment loads. This can cause damage to the fittings and flattening, bursting or disconnection of the tubing, etc.. ount so that tubing is not damaged due to tangling and abrasion. This can cause flattening, bursting or disconnection of the tubing, etc. Installation of Threads 1. For 5 Tighten the screw within 1.0 to 1.5 N m of the proper tightening torque. s a guide, after tightening by hand, tighten approximately 1/ turn further using a tightening tool. Excessive tightening can cause air leakage due to damage or deformation of the gasket, etc. Insufficient tightening can cause loose s and air leakage, etc. 2. Taper s When installing, tighten with the proper torque shown in the table below. s a rule, this corresponds to two or three turns with a tool after being tightened by hand. Installation and emoval of Tubing Installation of Threads 3. Tightening tools Tighten with an appropriate wrench using the hexagon wrench flats on the body. Tighten by placing an appropriate wrench firmly against the fitting body. Position the wrench on the base as close as possible to the s. If the wrench size is not correct, the fitting body may be damaged. 1. Installation of tubing 1) Using tube cutters TK-1, 2 or 3, take a tube having no flaws on its periphery and cut it off at a right angle. Do not use pers, nippers or scissors, etc. The tubing might be cut diagonally or flattened, making installation impossible or causing problems such as disconnection and leakage. 2) old the tubing and slowly insert it all the way into the fitting. 3) fter inserting the tubing, pull on it lightly to confirm that it will not come out. If it is not securely installed all the way into the fitting, problems such as leakage or disconnection of the tubing can occur. ) Grease is not used therefore, a greater insertion force is required when the tubing is installed. In particular, polyurethane tubing may fold when inserted due to its softness. old the end of the tubing, and insert it all the way in slowly and securely. efer to dimension "" in the dimension drawings for guidance on the insertion depth of tubing. 2. emoval of tubing 1) Sufficiently depress the release bushing and tubing, making sure to apply even pressure around the release bushing. 2) Pull out the tubing while depressing the release bushing so that it does not pop out. If the release bushing is not depressed sufficiently, there will be an increased bite on the tubing and it will become more difficult to pull out. 3) When the removed tubing is reused, first cut off the section of the tubing which has been clamped. eusing the clamped portion of the tubing can cause problems such as leakage, difficulties in removal, etc. In addition, for tubing used at a high temperature or for an extended period of time, there is a possibility that it will not fit into an one-touch fitting again due to an enlarged O.D. dispose of the tubing and replace it with a new one. size Proper tightening torque N m 7 to 9 to 1 to 2 2 to 30 5

8 Series KQG Specific Product Precautions 2 Be sure to read before handling. efer to page for safety instructions. Operating Environment Warning 1. Do not use in environments or locations where there is a danger of damage to the fittings and tubing. For fitting and tubing materials, refer to specifications and construction drawings, etc. 2. Do not operate in locations where vibration or impact occurs because this can cause leakage, damage to fittings, etc. Please contact SC regarding use in these environments. aintenance 1. Pre-maintenance inspection When the product is removed, turn off the power, cut off the supply pressure, and confirm that fluid in the piping has been discharged. 2. During regular maintenance, check for the following and replace any components as necessary. a) Scratches, gouges, abrasion, corrosion b) eakage c) Flattening or distortion of tubing d) ardening, deterioration or softness of tubing 3. Do not repair the fittings or patch the tubing for reuse. Precautions on Use of Other Tubing Brands 1. Our product warranty is not valid if tubing brands other than from SC are used Shimbashi, inato-ku, Tokyo 5-59 JPN Tel: Fax: U SC Corporation ll ights eserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. D-DN 1st printing IU printing IU 0DN Printed in Japan. This catalog is printed on recycled paper with concern for the global environment.

9 NP039- ll Stainless steel 31 except seal parts ale connector Seal parts (Special FK) Specifications Operating fluid Note 2) Operating pressure range Proof pressure mbient and fluid temperature Operating Sealant (Thread portion) tube Note 3) ale elbow Seal parts (Special FK) ir, Water, Steam Note 1) 1.5 to psi ( 0kPa to 1.0Pa) 35psi (3.0Pa) to 302 F ( 5 to 0 C) (With no freezing) Non-grease/Non-ubricated With sealant Note1) Standard seal (special FK compound) is suitable for steam use. Note2) KQG fittings are not recoended for vacuum retention, such as leakage testers, because zero leakage is not guaranteed. Note3) 2ºF (0ºC) for extended periods of time, use of an inner tube support sleeve is recoended. Tube material Note) FEP, PF, Nylon, Soft nylon Polyurethane, Polyolefin Inch ø", ø", ø5/1", ø", ø" Tube O. D. etric,,,, Note ) When using polyurethane tubing in dynamic applications, use of an inner tube support sleeve is recoended. Tube size TU TIUB TUS Tube model T TI T TI T Note) Inner sleeve is not available for sizes. TI inner sleeve ength TJ-002 TJ-025 TJ-003 TJ-00 TJ-005 TJ-00 TJ-5 TJ-75 TJ-0 TJ-09 TJ tlanta ustin Boston Charlotte Chicago Cincinnati Cleveland Dallas Detroit The mericas rgentina Bolivia Brazil Canada Chile exico U.S.. Venezuela Europe ustria Bulgaria Croatia Czech Denmark Estonia Finland France Germany ungary Ireland Italy atvia Netherlands Norway Poland omania ussia Slovakia Slovenia Sweden sia Spain/Portugual Switzerland U.K. China ong Kong India Japan alaysia Philippines South Korea Singapore Taiwan Oceania ustralia ocations in North merica Indianapolis [] os ngeles [] ilwaukee inneapolis ontreal Nashville New Jersey Phoenix Portland ocations Worldwide! Thailand New Zealand SC Corporation of merica 3011 N. Franklin oad Indianapolis IN (1-00-SC-SC1) ichmond ochester San Francisco St. ouis Tampa Toronto [] Vancouver Windsor [ ] = anufacturing SC Pneumatics (Canada) td. 7 Financial Drive ississauga Ontario 5N 7J Canada (905) SC Corporation of merica, ll ights eserved. ll reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing. owever, SC can in no way warrant the information herein contained as specifications are subject to change without notice. SEP05-JBS25- Stainless steel 31 Series KQG Superior esistance to eat and Chemicals

10 KQGS Internal exagon Socket ead ale Connector 5/1-32UNF KQGS03-32 KQGS03-N01S KQGS07-32 KQGS07-N01S KQGS07-N02S KQGS09-N01S KQGS09-N02S KQGS09-N03S KQGS11-N02S KQGS11-N03S KQGS-N03S KQGS-N0S KQGS -32UNF 5 KQGS0-5 KQGS0-01S KQGS0-5 KQGS0-01S KQGS0-02S KQGS0-01S KQGS0-02S KQGS0-03S KQGS-02S KQGS-03S KQGS-03S KQGS-0S KQGS 5 NPT S S 0-02S 0-01S 0-02S 0-03S -02S -03S -03S -0S 5/1-32UNF -32UNF N01S N01S 07-N02S 09-N01S 09-N02S 09-N03S 11-N02S 11-N03S -N03S -N0S NPT KQG Straight Union KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG-00 KQG 5/1 KQG KQG03-00 KQG07-00 KQG09-00 KQG11-00 KQG-00 KQG Union Elbow KQG0-00 KQG0-00 KQG0-00 KQG-00 KQG-00 KQG 5/1 KQG KQG03-00 KQG07-00 KQG09-00 KQG11-00 KQG / KQGU0-00 KQGU0-00 KQGU0-00 KQGU-00 KQGU-00 KQGU 5/1 KQGU KQGU03-00 KQGU07-00 KQGU09-00 KQGU11-00 KQGU-00 BranchTee (ale Branch Tee) Union Tee KQGU Branch "Y" KQG ale Connector 5 5 KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S 5/1-32UNF -32UNF KQG03-32 KQG03-N01S KQG07-32 KQG07-N01S KQG07-N02S KQG09-N01S KQG09-N02S KQG09-N03S KQG11-N02S KQG11-N03S KQG-N03S KQG-N0S NPT KQG KQG KQG ale Elbow 5/1-32UNF KQG03-32 KQG03-N01S KQG07-32 KQG07-N01S KQG07-N02S KQG09-N01S KQG09-N02S KQG09-N03S KQG11-N02S KQG11-N03S KQG-N03S KQG-N0S KQG -32UNF 5 KQG0-5 KQG0-01S KQG0-5 KQG0-01S KQG0-02S KQG0-01S KQG0-02S KQG0-03S KQG-02S KQG-03S KQG-03S KQG-0S KQG 5 NPT KQGE Bulkhead Union KQGE0-00 KQGE0-00 KQGE0-00 KQGE-00 KQGE-00 KQGE 5/1 KQGE KQGE03-00 KQGE07-00 KQGE09-00 KQGE11-00 KQGE-00 Stainless Steel