Clean One-touch Fittings. For Driving Air Piping. KPQ/KPG Series. Applicable Tubing. Tubing material. Specifications

Transcription

1 Clean One-touch Fittins os For Drivin ir Pipin KP/KPG Series ubin ubin material PF, Polyurethane ubin O.D. ø, ø, ø, ø, ø FEP, nylon and soft nylon, and not compatible with the clean series can also be used. owever, the deree of clean performance will be reduced. Specifications KP Series Brass (electroless nickel plated) elease button: iht ray Cleanliness class (ISO class) Fluid aximum operatin pressure ( C) Operatin vacuum pressure Proof pressure ( C) mbient and fluid temperature hreads Class 3 ir 1 Pa Note 2) 0 kpa 3 Pa C to 0 C JIS B03 (aper for pipin) Oil Fluorine-based rease efer to particle eneration classifications his falls outside of the rade because fluorine rease is applied to the internal seal materials. Note 2) he maximum operatin pressure is the value at C. efer to the operatin pressure curve for other temperatures. Note 3) Do not use the fittins with a leak tester or for vacuum retention because they are not uaranteed for zero leakae. KPG Series Stainless steel 30 elease button: iht blue ade to Order (efer to pae 3 for details.) Particulate Generation Classifications elation between Operatin emperature and aximum Operatin Pressure 1.2 Particle concentration (Particles/m 3 ) 3 2 ISO class ISO class ISO class ISO class 3 aximum operatin pressure Pa Particle diameter (µm) Operatin temperature C Note) efer to SC Pneumatic Clean Series (C.E02-) for details. 3

2 Clean One-touch Fittins KP/KPG Series ow to Order Clean One-touch fittins Symbol G Specifications Specifications (metal part materials) Brass (electroless nickel plated) Stainless steel 30 Y U Construction KP 0 01 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" Plu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 With pipe tape Grease-free ubber material: EPD (Fluorine-coated) X3 Gasket: -G3 (Stainless steel 31, Special FK) Note 2) With release bushin, Guide color: Natural KPG series: Compatible with products with only Note 2) Port size/ O.D. x 0. 1/ hread 1/ connection 3/ ubin (rod) connection Component Parts No. type Description 1/2 Same dia. ø ø ø ø ø Body Stud Chuck Guide With male connector With male connector elease button Collet 9 11 Stopper Seal Bumper O-rin Gasket With male connector Different dia. (plu-in reducer) KP P 0 Plu fittin size 0 ø 0 ø 0 ø ø ø Clean One-touch fittins aterial KP Series KPG Series C30 (electroless nickel plated) Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 (color: liht ray) Stainless steel 30 NB NB NB Stainless steel 30, NB ale connector (color: liht blue) 3 K2 KB2 KS KX K KF /D / KC KK KK130 D KD KB K K KG2 KG KFG2 S KK KP IDK

3 KP/KPG Series Dimensions ale Connector: KP, KPG () O.D. x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/2 odel KP0- KPG0- KP0-01 KPG0-01 KP0-02 KPG0-02 KP0- KPG0- KP0-01 KPG0-01 KP0-02 KPG0-02 KP0-01 KPG0-01 KP0-02 KPG0-02 KP-02 KPG-02 KP-03 KPG-03 KP-03 KPG-03 KP-0 KPG-0 across P PS Weiht () eference dimension for after installation ale Elbow: KP, KPG () () Weiht odel 2 across P PS O.D. x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG / KP0-01 KPG / KP0-02 KPG / KP-02 KPG / KP-03 KPG / KP-03 KPG /2 KP-0 KPG eference dimension for after installation 1 indicates the maximum diameter. 2 Union ee: KP, KPG () 2 () Weiht odel O.D. across P PS x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG / KP0-01 KPG / KP0-02 KPG / KP-02 KPG / KP-03 KPG / KP-03 KPG /2 KP-0 KPG eference dimension for after installation 1 indicates the maximum diameter x x

4 Clean One-touch Fittins KP/KPG Series Dimensions ale un ee: KPY, KPGY () O.D. odel x 0. KPY0-1/ KPY0-01 1/ KPY0-02 x 0. KPY0-1/ KPY0-01 1/ KPY0-02 1/ KPY0-01 1/ KPY0-02 1/ KPY-02 3/ KPY-03 3/ KPY-03 1/2 KPY-0 KPGY0- KPGY0-01 KPGY0-02 KPGY0- KPGY0-01 KPGY0-02 KPGY0-01 KPGY0-02 KPGY-02 KPGY-03 KPGY-03 KPGY-0 O.D. odel KP0-00 KPG0-00 KP0-00 KPG0-00 KP0-00 KPG0-00 KP-00 KPG-00 KP-00 KPG-00 across Note1) P Weiht P PS eference dimension for after installation 1 indicates the maximum diameter. PS 1 Weiht x x 1 KC KK ale Branch: KPU, KPGU () () Note1) 2 x 2 Weiht O.D. odel across KK130 P P PS P D x 0. KPU0- KPGU / KPU0-01 KPGU / KPU0-02 KPGU KD x 0. KPU0- KPGU / KPU0-01 KPGU / KPU0-02 KPGU KB 1/ KPU0-01 KPGU / KPU0-02 KPGU K 1/ KPU-02 KPGU / KPU-03 KPGU / KPU-03 KPGU K 2 x 1/2 KPU-0 KPGU eference dimension for after installation indicates the maximum diameter. P KG2 KG KFG2 S KK KP Straiht Union: KP, KPG indicates the maximum diameter. () 2 ø ø.2 ø ø.2 2 x 1 1 K2 KB2 KS KX K KF /D / IDK

5 KP/KPG Series Elbow: KP, KPG O.D. odel KP0-00 KPG0-00 KP0-00 KPG0-00 KP0-00 KPG0-00 KP-00 KPG-00 KP-00 KPG Weiht P PS indicates the maximum diameter. ø 2 x ø.2 Union ee: KP, KPG O.D. KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPG0-00 KPG0-00 KPG0-00 KPG-00 KPG Union "Y": KPU, KPGU Plu-in educer: KP, KPG O.D. fittin size odel KP0-0 KPG0-0 KP0-0 KPG0-0 KP0-0 KPG0-0 KP0- KPG0- KP0- KPG0- KP0- KPG0- KP- KPG Plu: K Weiht P PS indicates the maximum diameter. Weiht O.D. odel P P PS KPU0-00 KPU0-00 KPU0-00 KPU-00 KPU-00 KPGU0-00 KPGU0-00 KPGU0-00 KPGU-00 KPGU indicates the maximum diameter. 2 P PS Weiht indicates the maximum diameter. 1 2 ø ø.2 ø P 3 x ø.2 3 x fittin size fittin size odel Weiht K-0 K-0 K-0 K- K he plu is coom for KP, KPG and KP series. fittin size 30

6 KP/KP/KPG Series Specific Product Precautions 1 Be sure to read this before handlin the products. efer to back pae 0 for Safety Instructions and paes 13 to for Fittins and ubin Precautions. Selection 1. Please consult with SC reardin fluids other than air, water and nitroen as. andlin 1. Store away from direct sunliht at 0 C or less. 2. Open the inner packae of double packain in a clean room or other clean environment. Installation of hreads Be sure to wrap sealin tape around the taper for both resin and metal. If used without sealin tape air leakae can occur. 1. KP Series (with resin ) 1) Windin of sealant tape Wrap the pipe tape 2 to 3 times around the, leavin 1. to 2 rides exposed at the end of the. 2) ihtenin fter tihtenin by hand, tihten an additional 2 to 3 turns usin a tihtenin tool. 2. KP/KPG Series (with metal ) 1) For fter tihtenin by hand, tihten approximately 1/ turn further usin a tihtenin tool. eference values for the tihtenin torque are 1 to 1. N m. Excessive tihtenin can cause air leakae due to damae or deformation of the asket, etc. Insufficient tihtenin can cause loose and air leakae, etc. Installation of hreads K2 2) aper (1) Windin of sealant tape Wrap the pipe tape 2 to 3 times around the, KB2 leavin 1 rides exposed at the end of the KS. KX (2) When installin, tihten with the proper torque shown in the table below. s a rule, this corresponds to two or K three turns with a tool after tihtenin by hand. KF size 1/ 1/ 3/ 1/2 Proper tihtenin torque (N m) to 9 to 1 to 2 2 to ihtenin tools ihten with an appropriate wrench usin the hexaon wrench flats on the body. Position the wrench on the base as close as possible to the. If the size of the wrench is not suitable for the hexaon wrench flats, the wrench flats may be crushed. Installation and emoval of ubin 1. Installation of 1) Grease is not used due to the KP series oil-free specifications. For this reason, reater insertion force is required when is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. efer to dimension in the dimension drawins for uidance on the insertion depth of. 2. emoval of 1) he outside diameter of tubes that have been used at hih temperatures or for lon periods of time will expand, and in some cases pipe fittins cannot be reattached. ubes that cannot be attached should be discarded and replaced with new ones. /D / KC KK KK130 D KD KB K K KG2 KG KFG2 S KK KP IDK 31

7 KP/KP/KPG Series Specific Product Precautions 2 Be sure to read this before handlin the products. efer to back pae 0 for Safety Instructions and paes 13 to for Fittins and ubin Precautions. Operatin Environment Warnin 1. Do not use in environments or locations where there is a daner of damae to fittins and. For fittin and materials, refer to specifications and construction drawins, etc. 2. Provide shade in locations which receive direct sunliht. 1. KP series are special One-touch fittins for use on clean blowin and washin lines. Please consult with SC reardin other types of applications. Seal material: he durability of EPD with respect to mineral oils is inferior, makin it unsuitable for pipin in eneral pneumatic equipment. Use KP and KPG series for pipin to eneral pneumatic equipment. aintenance 1. ihtenin of blow fittins (resin taper for pipin) Since KP series taper are made of resin, minute leakae may radually occur due to stress relaxation. Perform periodic inspections, and if leakae is detected correct the problem by further tihtenin. If additional tihtenin becomes ineffective, replace the fittin with a new product. 2. Check for the followin durin reular maintenance, and replace components as necessary. a) Scratches, oues, abrasion, corrosion b) eakae, refer to item 3 reardin taper leakae. c) wistin, flattenin or distortion of d) ardenin, deterioration or softness of 3. Do not repair or patch the replaced or fittins for reuse. 32