BLOCK II HYDROGENATION (COMPRESSORS) OUTSIDE LOGSHEETS C-200A TIME: NORM COND PSV SET DIVIDER BLOCK (DB) RESERVOIR LEVEL

Transcription

1 BLOCK II HYDROGENATION (COMORS) DATE: C-200A DIVIDER BLOCK (DB) RESERVOIR TIME: NORM SET DB RESERVOIR TEMP (Range ºF) DB PROFLOW DISPLAY (ALARM OR NORMAL?) DB NEOMAG INDICATORS (CYCLING?) DB PIN INDICATORS (ANY POPPED OUT?) DB POPR VALVE (RED BAND SHOWING?) CRANKCASE URE (FILTER) URE (BEARINGS) 1 ST STAGE CYLINDER WATER 1 ST STAGE SUCTION URE ST STAGE DISCHARGE TEMP. 2 ND STAGE CYLINDER WATER 2 ND STAGE SUCTION URE ND STAGE DISCHARGE TEMP. 2 ND STAGE SUCTION TEMP. DISCHARGE SUCTION = 125 A1 KO DRUM 3 RD STAGE CYLINDER WATER 3 RD STAGE SUCTION URE RD STAGE DISCHARGE TEMP. 3 RD STAGE SUCTION TEMP. DISCHARGE SUCTION = 11.5 A2 KO DRUM 4 TH STAGE CYLINDER WATER 4 TH STAGE SUCTION URE TH STAGE DISCHARGE TEMP. 4 TH STAGE SUCTION TEMP. DISCHARGE SUCTION = KO DRUM 5 TH STAGE CYLINDER WATER 5 TH STAGE SUCTION URE TH STAGE DISCHARGE TEMP. 5 TH STAGE SUCTION TEMP. DISCHARGE SUCTION = 95 A4 KO DRUM DAY OPERATOR: DAY SUPERVISOR: NIGHT OPERATOR: NIGHT SUPERVISOR: PAGE 1 OF 15

2 BLOCK II HYDROGENATION (COMORS) C-200A (CONTINUED) TIME: NORM SET 6 TH STAGE PACKING WATER 6 TH STAGE SUCTION URE TH STAGE DISCHARGE TEMP. 6 TH STAGE SUCTION TEMP. DISCHARGE SUCTION = 80 A5 KO DRUM CLOSED COOLING WATER TEMP. COOLING WATER URE D-16 DRAIN in D-205 PAGE 2 OF 15

3 BLOCK II HYDROGENATION (COMORS) C-209 DIVIDER BLOCK (DB) RESERVOIR TIME: NORM SET DB RESERVOIR TEMP (Range ºF) DB PROFLOW DISPLAY (ALARM OR NORMAL?) DB NEOMAG INDICATORS (CYCLING?) DB PIN INDICATORS (ANY POPPED OUT?) DB POPR VALVE (RED BAND SHOWING?) CRANKCASE URE (FILTER) URE (BEARINGS) 1 ST STAGE CYLINDER WATER 1 ST STAGE CYLINDER WATER 1 ST STAGE SUCTION TEMP. (TE209-1) D-209 SEPERATOR 2 ND STAGE SUCTION URE 2 ND STAGE CYLINDER WATER 2 ND STAGE CYLINDER WATER 2 ND STAGE SUCTION TEMP. (TE209-14) S SEPERATOR 3 RD STAGE CYLINDER WATER 3 RD STAGE SUCTION URE 3 RD SUCTION TEMP. TE S RD STAGE DISCHARGE URE PAGE 3 OF 15

4 BLOCK II HYDROGENATION (COMORS) C-201A DIVIDER BLOCK (DB) RESERVOIR TIME: NORM SET DB RESERVOIR TEMP (Range ºF) DB PROFLOW DISPLAY (ALARM OR NORMAL?) DB NEOMAG INDICATORS (CYCLING?) DB PIN INDICATORS (ANY POPPED OUT?) DB POPR VALVE (RED BAND SHOWING?) CRANKCASE 1 ST STAGE CYLINDER WATER OUTLET TEMP. 2 ND STAGE CYLINDER WATER OUTLET TEMP. 3 RD STAGE CYLINDER WATER OUTLET TEMP. 4 TH STAGE CYLINDER WATER OUTLET TEMP. D-203B S-201B-1 S-201B-2 S-201B-3 D-204B DISCHRGE SEP. 1 ST STAGE DISCHARGE TEMP. 1 ST STAGE SUCTION TEMP. DISCHARGE SUCTION = 65 2 ND STAGE DISCHARGE TEMP. 2 ND STAGE SUCTION TEMP. DISCHARGE SUCTION = 65 3 RD STAGE DISCHARGE TEMP. 3 RD STAGE SUCTION TEMP. DISCHARGE SUCTION = 45 4 TH STAGE DISCHARGE TEMP. 4 TH STAGE SUCTION TEMP. DISCHARGE SUCTION = 35 OUTBOARD BEARING TEMP. PAGE 4 OF 15

5 BLOCK II HYDROGENATION (COMORS) C-201A (CONTINUED) TIME: NORM 1 ST STAGE SUCTION URE ST STAGE DISCHARGE URE 2 ND STAGE SUCTION URE ND STAGE DISCHARGE URE 3 RD STAGE SUCTION URE RD STAGE DISCHARGE URE 4 TH STAGE SUCTION URE TH STAGE DISCHARGE URE. SET PAGE 5 OF 15

6 BLOCK II HYDROGENATION (COMORS) C-201B TIME: DIVIDER BLOCK (DB) RESERVOIR DB RESERVOIR TEMP (Range ºF) DB PROFLOW DISPLAY (ALARM OR NORMAL?) DB NEOMAG INDICATORS (CYCLING?) DB PIN INDICATORS (ANY POPPED OUT?) NORM SET DB POPR VALVE (RED BAND SHOWING?) CRANKCASE 1 ST STAGE CYLINDER WATER OUTLET TEMP. 2 ND STAGE CYLINDER WATER OUTLET TEMP. 3 RD STAGE CYLINDER WATER OUTLET TEMP. 4 TH STAGE CYLINDER WATER OUTLET TEMP. D-203B S-201B-1 S-201B-2 S-201B-3 D-204B DISCHRGE SEP. 1 ST STAGE DISCHARGE TEMP. 1 ST STAGE SUCTION TEMP. DISCHARGE SUCTION = 78 2 ND STAGE DISCHARGE TEMP. 2 ND STAGE SUCTION TEMP. DISCHARGE SUCTION = 72 3 RD STAGE DISCHARGE TEMP. 3 RD STAGE SUCTION TEMP. DISCHARGE SUCTION = 45 4 TH STAGE DISCHARGE TEMP. 4 TH STAGE SUCTION TEMP. DISCHARGE SUCTION = 21 OUTBOARD BEARING TEMP. PAGE 6 OF 15

7 BLOCK II HYDROGENATION (COMORS) C201B (CONTINUED) TIME: NORM 1 ST STAGE SUCTION URE ST STAGE DISCHARGE URE 2 ND STAGE SUCTION URE ND STAGE DISCHARGE URE 3 RD STAGE SUCTION URE RD STAGE DISCHARGE URE 4 TH STAGE SUCTION URE TH STAGE DISCHARGE URE SET PAGE 7 OF 15

8 BLOCK II HYDROGENATION (COMORS) C-206 RUNNING A OR B D-206 AT200 OVER-URE (CHECK GAUGE, SHOULD READ 0 PSI)* C-206 RESEVOIR C-206 CRANKCASE F, ¾, ½, ¼ C-206 DISCHARGE TEMP. C-206 DISCHARGE URE C-206 SUCTION URE DISCHARGE URE SUCTION URE PACKING LEAKS, KNOCKING Y / N DIVIDER BLOCK (DB) RESERVOIR DB RESERVOIR TEMP (Range ºF) DB PROFLOW DISPLAY (ALARM OR NORMAL?) DB NEOMAG INDICATORS (CYCLING?) DB PIN INDICATORS (ANY POPPED OUT?) DB POPR VALVE (RED BAND SHOWING?) TIME: *CONTACT INSTRUMENT ANALYZER GROUP (7720) IF GAUGE INDICATES OTHER THAN 0 PSI. CHECK OFF EACH SHIFT WHEN COMPLETED DAYS NIGHTS BLOWDOWN F-206 / D-207 PURGE CRANKCASE C-206 AMP DRAW NORMAL: 40 TO 60, MAX 67 AMPS SUBSTATION #2 CHECK TIME: MP-1 AMP METER PANEL IS IN #4 SWITCHGEAR ROOM - N/E CORNER OF EAST ROOM HEATER AMP METER EQUIPMENT STATUS HEATER AMPS* (RUNNING / DOWN) C-200A (MP-1 AMP METER PANEL) C-209 (MP-1 AMP METER PANEL) C-206A (MP-1 AMP METER PANEL) C-206B (MP-1 AMP METER PANEL) C-201A (MP-1 AMP METER PANEL) C-201B (METER ON SWITCHGEAR) P-205A (MP-1 AMP METER PANEL) P-205B (METER ON SWITCHGEAR) P-207 (MP-1 AMP METER PANEL) * WHEN EQUIPMENT IS RUNNING, HEATER AMP SHOULD BE ZERO. WHEN EQUIPMENT IS DOWN, HEATER AMP SHOULD BE AT LEAST 3 10 AMPS. ANY DISCREPANCIES, NOTIFY SUPERVISOR. PAGE 8 OF 15

9 BLOCK II HYDROGENATION (COMORS) D-202 IS THE TOP LAYER (SOLID WHITE) IN D-202 OUTSIDE THE DRAIN MARKERS? Y / N Y / N CHECK TO SEE THAT / AIR INTERFACE IS VISABLE IN SIGHT GLASS. CHECK WATER SEAL LOOP FOR RESTRICTION IF NOT VISABLE. OK? Y / N OK? Y / N D-202 TOP LAYER DRAINED TO DRUM? Y / N Y / N D-202 CHECK: IF TOP OF SOLID WHITE LAYER IS ABOVE THE TOP MARKER OR THE BOTTOM OF THIS LAYER IS BELOW THE BOTTOM MARKER, DRAIN INTO AN EMPTY 55 GALLON WASTE DRUM. IF THE TOP STARTING IS BELOW THE OVERFILL LINE, ALL OF THE ABOVE THE DRAIN VALVE WILL FIT INTO AN EMPTY 55 GALLON DRUM. DUE TO A LARGE RAG LAYER BETWEEN THE AND WATER LAYERS, GOOD JUDGMENT WILL HAVE TO BE USED TO DETERMINE WHEN TO DRAIN FROM D-202. ONCE PER SHIFT (MUST CLIMB UP) DAYS NIGHTS E-261 PI Red Indicator (Tattletale) Inlet (near exchanger) Outlet (off south side platform) ONCE PER SHIFT E-206 E-210 E-220 E-240 E-241 E-250 E-260 E-270 (MUST CLIMB UP) A B A B A B A B A B C D A B C D DAYS NIGHTS P-240A/B P-211 P-221 P-251 P-261 P-271 TIME SEAL P-240A/B GOING DIF TO: (CIRCLE ONE) D-200 D-300 DAYS TIME TIME DIF IS THE N2 CRANKCASE PURGE LINED UP TO BYD FEED PUMP? (Y/N) (SHOULD BE YES UNLESS TAGGED OUT) DIF DIF DIF P204A P204B P205A P205B P207 * All feed pump lubricators will need to be checked every 6 hours until further notice. Adjust oiler as needed to achieve approximately 30 drops per minute. GYROL S GEAR BOX DISCH CRANK CASE P-204A P-204B *P-205A* DISCH Reser voir Oil Level ProFlo Device Alarm? Oil Tem p GYROL GEAR BOX CRANK CASE DISCH *ER CHECK GYROL GEAR BOX CRANK CASE DISCH P-205B *P-207* E-231B E-232 F-260 F-270 *ER CHECK S DISCH HEAD TANK *ER LUBE FILTERS CHECK A B Inlet Outlet Inlet Outlet 253 *55 GAL DRUM TIME (%) (BAR) (BAR) (BAR) (BAR) (BAR) (BAR) (%) Turn on the oil skimmer if the catalyst sump is dirty. * Change the oil drum if full (BAR) STEAM BAR STEAM BAR IN BAR OUT BAR IN BAR *ER CHECK OUT BAR P212A P212B P212C P212D P212E P212F (%) (%) (%) (%) (%) (%) PAGE 9 OF 15

10 ERS CHECK: IF ER DRIP GLASS IS FULL, LOOSEN VENT CAP TO DROP, THEN RETIGHTEN CAP. IF DROPS ARE NOT DRIPPING OR THE WON T PULL DOWN WITH CAP LOOSENED, THEN THE LUBRICATOR ISN T PUMPING, TELL YOUR SUPERVISOR. IF THE COMOR ISN T RUNNING, TURN OFF THE LUBRICATOR. REMARKS: PAGE 10 OF 15

11 BLOCK II GBL I OUTSIDE LOGSHEET ONE FULL ROUND OF READINGS MUST BE TAKEN ONCE PER SHIFT. IF BUSY AT TIME OF FIRST ROUND, TAKE THE FULL ROUND LATER AND NOTE TIME TAKEN. SHADED AREAS HAVE TO BE TAKEN ONLY ON SPECIAL REQUEST. VERIFY URE ON T7 TRANSFORMER IS READING psi TRANSFORMER HAS CRACK IN SEAL AND MUST BE MONITORED UNITL REPAIRS NEED TO BE COMPLETED. IF URE FALLS BELOW 1.5 psi NOTIFY SUPERVISOR AND OE IMMEDIATELY. URE GAUGE MEDIA PANEL MEDIA TEMP PANEL STACK TEMP PANEL FLAME INTENSITY PANEL D. P. CONTROL INLET TEMP. GAUGE T7 Transformer psi See note above TIME PSI C C PSI c psi TIME D-055 HOT VENT D-055 URE SKIMMER SKIMMER DRUM FT. (FT.) BAR ON / OFF TIME P-055AX COOLING WATER INLET URE P-055AX COOLING WATER OUTLET URE P-055B COOLING WATER INLET URE P-055B COOLING WATER OUTLET URE P-055AX BEARING INDICATOR P-055BX BEARING INDICATOR P-055 DISCH. P-055 RUNNING (BAR) (BAR) (BAR) (BAR) (OK / RED) (OK / RED) (BAR) (A/B/AX/BX) TIME *P-056* *P-055A* *P-055B* Leaking Leaking Leaking Y/N Y/N Y/N *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 11 OF 15

12 BLOCK II GBL I OUTSIDE LOGSHEET P-521 P-512 P-501 P-522 P-510 D-526 VP-526 SUCT. TIME (BAR) (BAR) (BAR) (BAR) (BAR) (FT.) IN. HG. VAC SUMP FI-578 N 2 PURGE TO H 2 VENT STACK TIME (PSI) MAINTAIN 7 SCFM FI-579 N 2 PURGE TO H 2 VENT STACK MAINTAIN 7 SCFM D-501 SEAL LOOP (FT.) TIME E-505 SIGHT GLASS E-522 FAN E-504 FAN GBL PRODUCT TEMP MULTI- COOLER FAN C-551 Ring H2O C-551 Seal Flush OPEN ON /OK ( C) ON /OK 6-10 GPM 0.5 GPM TIME P-821 BEARING MONITOR P-822 BEARING MONITOR P-801 BEARING MONITOR P-812 BEARING MONITOR P-810 BEARING MONITOR D-807 FILTER DP SUMP CHECK C-800 Snubber Record Quantity C-800 Oil Added R-800. SIGHT GLASS TIME (FT) (PSI) (IN H 2 O) Quantity Drained? Quantity (EMPTY) Gal. Gal. Gal. Gal. E-507 SIGHT GLASS MULTI- COOLER FAN E-803 SIGHT GLASS E-800 SIGHT GLASS D-804 SIGHT GLASS E-804 FAN TIME (OPEN) (ON / OK) (OPEN) (OPEN) (OPEN) (ON / OK) *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 12 OF 15

13 BLOCK II NMP OUTSIDE LOGSHEET E-632 FAN. FI610 T620 BTMS TO E612 FI611 T620BTMS TO T612 T # STEAM E-602 CHEST TIME (ON /OK) (GPM) (GPM) (FT) (BAR) (BAR) * Note: Radio Control Room for current target flows on FI610 & FI611 TIME P-634 (BAR) P-632 VP-633 SUCT. P-631 P-612 P-635 P-635 BEARING MONITOR P-622 P-601 TIME (BAR) IN HG VAC. (BAR) (BAR) (BAR) (BAR) OK P-601A/B/C SUCT. P-601A/B/C DISCH. P-602 P-602A/B/C SUCT. P-602A/B/C DISCH. TIME (BAR) (BAR) OK (BAR) (BAR) *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 13 OF 15

14 BLOCK II GBL I / GBL II / NMP OSBL OUTSIDE LOGSHEET P-698 URE D-698 TEMPERATURE P-590 URE P-692 URE P-690 URE P-899 URE TIME (BAR) ( C) (BAR) (BAR) (BAR) (BAR) P-890A URE P-890B URE P-599 URE P-591 A/B URE P-699 URE TIME (BAR) (BAR) (BAR) (BAR) (BAR) D-695 URE D-695 RUPTURE DISC. FI94101 N 2 ROTOMETER TO FLARE TOP OF D-695 TIME (BAR) URE MAINTAIN 7 SCFM D-695 TEMPERATURE ( C) P-500 URE (BAR) P-696 TIME URE BEARING INDICATOR NMP ULTRA SKID DRAIN VALVE NMP ULTRA PIPING LEAKS P-696 SUMP EMPTY P-361A/B URE MMA IN COOLING TOWER WATER (OPEN) (YES / NO) (YES / NO) (BAR) (PPM) NMP ULTRA SKID DRAIN VALVE SHOULD NORMALLY BE OPEN. CONTACT YOUR SHIFT SUPERVISOR IF THE VALVE IS CLOSED OR IF THERE ARE ANY LEAKS ON PIPING. *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 14 OF 15

15 BLOCK II COOLING TOWER ph RETURN LINE LAB VERIFY NO DEFICIENCIES IN ITION OF COOLING TOWER HANDRAILS & PLATFORM UCTIVITY, LAB (1500 MAX) CHLORINE, PPM ( ) HYPOCHLORIDE PUMP STROKES CALCIUM, PPM ( PPM) IRON, PPM ORTHO PO 4 (4 7 PPM) FILTERED PUMP SETTING 20K / CTP-42 TIMER SETTING 20K 20K / CTP-42 DRAW DOWN, INSIDE DAY TANK SUPPLY URE A SUPPLY URE B SUPPLY URE C SUPPLY / RETURN TEMPERATURE ( C) EXPLOSION METER CHECK OK DELUGE SYSTEM ARMED COOLWELL (%) COOLING TOWER PUMP SCREENS FAN CHECK: MOTOR TEMPERATURE OK MINIMAL VIBRATION GEAR BOX OK PUMP CHECK: GENERAL ITION NO SEAL LEAKS HYPOCHLORITE (07:00 only) * NOTE: IF TANK IS < 30%, CALL ELINDA TAILLON AT EXT TO INITIATE AN ORDER. TIME: 07:00 19:00 *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 15 OF 15

16 BLOCK II TANK FARM DIKE VALVES OUTSIDE LOGSHEET DAY SHIFT DIKE VALVE BY D-691 #4 CLOSED ( ) DIKE VALVE BY D-698 #5 CLOSED ( ) DIKE VALVE BY D-055 #6 CLOSED ( ) TIME TIME TIME TOC PPM* TOC PPM* TOC PPM* OPERATOR: OPERATOR: OPERATOR: DIKE VALVE NORTHWEST OF BETZ TANKS #15 CLOSED ( ) TIME TOC PPM* OPERATOR: NIGHT SHIFT DIKE VALVE BY D-691 #4 CLOSED ( ) DIKE VALVE BY D-698 #5 CLOSED ( ) DIKE VALVE BY D-055 #6 CLOSED ( ) TIME TIME TIME TOC PPM* TOC PPM* TOC PPM* OPERATOR: OPERATOR: OPERATOR: DIKE VALVE NORTHWEST OF BETZ TANKS #15 CLOSED ( ) TIME TOC PPM* OPERATOR: REPORT TO SUPERVISION IF TOC s ARE MORE THAN 100 PPM FOR PERMISSION TO OPEN DIKE VALVE COMMENTS: *NOTE: If a leak is found on a regulated pump/agitator or non- regulated pumps/equipment, the leak MUST be reported to the supervisor and a leak notification entered before the end of the shift. PAGE 16 OF 15