User Guide. EUROGAUGE...the level people. Tankmate 2 & Tankmate 160. Tank Contents Gauge User Guide 1/8
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1 EUROGAUGE Tankate 2 & Tankate 160 Tankate 2 & Tankate 160 Tank Contents Gauge 1/8
2 Tankate 2 & Tankate 160 EUROGAUGE Tankate Contents Gauge Head Specification Gauge Head:- Flange 196 dia. Bezel 160 dia Depth 59 Range W.G. at S.G 1.00 Materials Case, Bezel & Back Plate: Type 304 Stainless Steel (Bezel Polished). Accuracy Gauge ± 2% of full scale. Zero Adjust Approxiately 10% of F.S.D. Calibration Marks Major ax.10, Minor ax.30. Protection IP65 (BS5490/IEC529). Position Vertical Mounting. Fixing: 3 holes 5.8 dia. equispaced on 178 pcd. TG Internal Transitter:- Diaeter 178 Height 140 Housing Mild or Stainless Steel AG External Transitter:- Diaeter 178 Height 100 Housing Mild or Stainless Steel Maxiu Distance fro Transitter to Gauge Head: 100 etres Zero Adjustent Screw 1 / 2 BSP Connection for 4 o.d Copper Tube 1 / 8 BSP Connection for 4 o.d Nylon Tube 3 / 4 or 1 BSP Connection to Tank 1 / 2 BSP Tank Adaptor for use with TG Internal Tank Transitter AG External Tank Transitter Lifting Cable Air Bag TG Internal Tank Transitter 2/8
3 EUROGAUGE Questionaire for Tankate Gauges Tankate 2 & Tankate 160 Nae: Addr: Contact: Date: Ref: Tank Diensions Rectangular Tank Horizontal Cylindrical Tank Vertical Cylindrical Tank Length: Diaeter: Diaeter: Width: Straight Length: Straight Height: Height: Length Width Dished End Depth: or Spherical Radius: Knuckle Radius: Dish Depth: or Spherical Radius: Knuckle Radius: Height Diaeter Straight Length Spherical Radius Diaeter 'An accurate gauge depends on accurate inforation' Knuckle Radius Dish Depth Knuckle Radius Spherical Radius Straight Height Tank Slope: or degrees Position of Tank Gauge Connection fro Low End of Tank: Contents: Specific Gravity: kg/l Dish Depth Gauge Scale Gauge Scale in: litres percent tonnes etres 3 Full 90% or % gallons Dial Marking: fractions other (ay incur extra charge) Refill 30% or % Epty 10% or % Gauge Selection Additional Inforation TankMate 2 (Nylon Tube) Tube Length: TankMate 160 (Copper or Stainless Tube) Copper Tube Length: Dial Diaeter Connection Size TG Internal Transitter (requires in. 200 dia access into tank) Mild Steel: Stainless Steel: AG External Transitter 3 / 4 " BSP 1" BSP Stainless Tube (6 iniu length - then in 6 increents) Transitter Connection Height: Transitter Connection Height Tank Base 3/8
4 Tankate 2 & Tankate 160 EUROGAUGE Installation Scheatic Tankate Gauge with TG Internal Transitter / 2 " BSP Tank Adaptor Part No Push-on fitting 1 / 8 " BSP Taper Part No Hook for Lifting Cable Tank Top or Manhole Cover Lifting Cable (St/Steel) Part No Length according to tank height/ diaeter (Fix to tank top or anhole cover) Nylon tube. 4 o.d. Part No Push-on fitting 1 / 8 " BSP Taper Part No Flange: 178 dia. x 20 Mild Steel Part No Stainless Steel Part No Alternative Solder Joint Connection 4 o.d Copper Tube Part No Brass Cap Nut Part No Nitrile Airbag Part No Brass Solder Nipple Part No Soft solder to tube 10 Spigot Assy. Part no Mounting Pillar 15 dia x 50 Mild Steel Part No Stainless Steel Part No /8 Rubber Copression Washer Part No
5 EUROGAUGE Tankate 2 & Tankate 160 Installation - Tankate Gauge with TG Internal Transitter 1. Check the gauge dial for correct calibration, depth and specific gravity and check whether pointer is on zero. If pointer is not on zero, carefully reove the front bezel fro the gauge and re-set the pointer to zero via the adjustent screw on the gauge dial. 2. Mount the gauge in the required position. If ounting outdoors, the gauge should be protected fro direct sunlight. 3. Reove the anhole cover fro the tank and ount the tank adaptor close to the anhole or in the cover itself. Attach the lifting cable to a suitable fixing point at the top of the tank. 4. Pass the nylon tube through the tank adaptor and connect it to the TG external transitter (if using copper tube then ake connection in accordance with diagra on page 4). Iportant: This ust be a 100% airtight connection. 5. Run the tube to the gauge ensuring that there are no sharp bends or kinks 6. Connect the tube to the gauge (if using copper tube then ake connection in accordance with diagra on page 4). Iportant : This ust be a 100% airtight connection. 7. Lower the TG transitter using the lifting cable (DO NOT USE THE TUBE) to the botto of the tank. Provided that airtight connections have been ade at both the transitter and gauge ends, a correct indication will be obtained and the gauge will aintain a constant reading of the liquid level. 8. Attention: If for any reason the tube has to be disconnected, the transitter ust be first reoved fro the tank to prevent the airbag in the transitter fro collapsing. If the airbag of the transitter collapses due to an air leak in the syste, ensure that the airbag is re-inflated and assues its noral rounded shape with the tube disconnected. (Blow down the inlet on top of the transitter until resistance is felt). Reconnect the tube to both transitter and the gauge before the transitter is lowered back to the tank botto. 5/8
6 Tankate 2 & Tankate 160 EUROGAUGE Installation Scheatic Tankate Gauge with AG External Transitter Push-on fitting 1 / 8 " BSP Taper Part No Bleed Screw Side Wall of Tank Nylon tube 4 o.d. Part No Stop Cock Alternative Solder Joint Connection 3 / 4 or 1" BSP Spigot 4 o.d Copper Tube Part No Brass Cap Nut Part No Spigot Assebly Part no Nitrile Airbag Part No Brass Solder Nipple Part No Soft solder to tube 10 Rubber Copression Washer Part No /8
7 EUROGAUGE Tankate 2 & Tankate 160 Installation - Tankate Gauge with AG External Transitter 1. Check the gauge dial for correct calibration, depth and specific gravity and check whether pointer is on zero. If pointer is not on zero, carefully reove the front bezel fro the gauge and re-set the pointer to zero via the adjustent screw on the gauge dial. 2. Mount the gauge in the required position. If ounting outdoors, the gauge should be protected fro direct sunlight. 3. Ensure that the stopcock on the tank is fully closed. Connect the AG transitter to the stopcock. Ensure that the transitter bleed screw is positioned vertically at the top of the transitter. xxxxxxxxxxx 4. Connect the nylon tube to the AG Transitter (if using copper tube then ake connection in accordance with diagra on page 4). Iportant : This ust be a 100% airtight connection. 5. Run the tube to the gauge ensuring that there are no sharp bends or kinks. 6. Connect the tube to the gauge (if using copper tube then ake connection in accordance with diagra on page 6). Iportant : This ust be a 100% airtight connection. 7. Loosen bleed screw located in the top of the AG Transitter. 8. Open stopcock slowly until liquid begins to run out of the bleed hole. 9. Retighten the bleed screw. 10. Turn the stop-cock fully on. Provided that 100% airtight connections have been ade at both the transitter and gauge ends, a correct indication will be obtained, and the gauge will aintain a constant reading of the liquid level. 11. Attention: If the airbag of the transitter collapses due to an air leak in the syste, ensure that the airbag is re-inflated and assues its noral rounded shape with the tube disconnected. (Turn off the stopcock, disconnect the transitter, drain out the liquid, blow down the inlet on top of the transitter until resistance is felt). Reconnect the tube to both transitter and the gauge before the transitter is lowered back to the tank botto. 7/8
8 Tankate 2 & Tankate 160 EUROGAUGE Troubleshooting Proble Cause Action No reading Constant reading regardless of tank contents Slowly decreasing gauge reading Air Leak Diaphrag in transitter has collapsed. Minute air leaks. Check that capillary tubing has been correctly fitted. Make sure that the transitter diaphrag has been correctly inflated (blow down inlet on top of transitter until resistance is felt). Then release pressure and the diaphrag will assue its correct shape. Check for splits or twists in the capillary tube. Reake the capillary tube connections to the gauge and to the transitter. Gauge reading too low Gauge reading too high Incorrect tank calibration. Diaphrag in transitter partially deflated. Incorrect tank calibration. Gauge in direct sunlight. Check calibration details against: 1. Gauge dial. 2. Original order. 3. Eurogauge advice note. Check diaphrag inflation (see above). Check the tank calibration as above. Re-ount gauge in a position where it is not exposed to direct sunlight. If in any doubt about any of the above please contact us on Do not attept to disantle gauge head as this is a factory adjustent only. AFRISO EUROGAUGE LTD RADAR and MICROPULSE ULTRASONICS PRESSURE TRANSMITTERS VIBRATION SWITCHES CAPACITANCE Float Level Switches Conductivity Rotary Paddle Magnetostrictive Self-powered gauges Oil/water Alars Leak Detectors Pressure and Teperature TM160 TM160 Capsule Range A=100bar (1) D=400bar (4) G=Other B=160bar (1.6) E=600bar (6) X=NA C=250bar (2.5) F=1000bar (10) Gauge Head Connector 1=4 Nylon 2=4 Brass 3=4 St/Steel Transitter Type A=M/Steel Internal 4 Nylon Connection B=St/Steel Internal 4 Nylon Connection C=M/Steel Internal 4 Brass Connection D=St/Steel Internal 4 St/Steel Connection E=St/Steel External 1" BSP 4 Nylon Connection F=St/Steel External ¾" BSP 4 Nylon Connection G=St/Steel External 1" BSP 4 Brass Connection H=St/Steel External ¾" BSP 4 Brass Connection X=No Transitter Required Tank Adaptor 0=No Tank Adaptor 1=½" BSP Brass Tank Adaptor 2=1" BSP St/Steel tank Adaptor Note: We reserve the right to aend specifications without prior notice. Part Nubers 8/8
9 Tankguard 3 Fillpoint Tank Manageent Syste EUROGAUGE The TankGuard 3 ust be ounted on a flat vertical surface. All wiring ust be in suitable cable for the application conditions and ust coply with the relevant electrical supply authority regulations, together with any other statutory requireents which ay affect the installation. The 4-20A signal cables should, if possible, be run separately fro any cables carrying ains voltages. It is recoended that cable with polyethylene or PVC insulation with a conductor size of at least is used. If the 4-20A signal cables are to be run through areas of high electrical interference it is recoended that screened cable is used with the screens being terinated to the earth terinal in the TankGuard 3 unit. Refer to the user guides for the tank level sensor and overfill alar switch for their individual connection details. Isolate Mains Supply Before Servicing! Tankguard 3 External Wiring Connections L N E Vac In Out 4-20A Overfill Switch Reote Alar or BMS Volt free contact to BMS or external alar Mains Supply Tank Mounted Overfill Alar Switch Voltage free 4-20A re-transission to BMS Tank Mounted Level Sensor 4-20A two wire AFRISO EUROGAUGE LTD Unit 4, Satellite Business Village Fleing Way, Crawley West Sussex. RH10 9NE Tel: +44 (0) Fax: +44 (0) sales@eurogauge.co.uk RADAR and MICROPULSE ULTRASONICS PRESSURE TRANSMITTERS VIBRATION SWITCHES CAPACITANCE Float Level Switches Conductivity Rotary Paddle Switches Magnetostrictive Self-powered gauges Oil/water Alars Leak Detectors Pressure and Teperature Declaration of Confority Tankguard 3 This is to certify that the above naed product(s) fully coplies with the Electroagnetic Copatability Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC of the European Union and with the requireents of the norative sections of the following haronised European Standards. EN : EN : EN : Signed : Electroagnetic Copatibility - Generic Eission Standard. Part 1 : Residential, Coercial and Light Industry. Electroagnetic Copatibility - Generic Iunity Standard. Part 1 : Residential, Coercial and Light Industry. Safety requireents for electrical equipent for easureent, control and laboratory use. D. C Ward Position: Technical Services Manager Date: 01/04/2009 This declaration applies to the following part nuber(s):
10 EUROGAUGE Tankguard 3 Fillpoint Tank Manageent Syste The TankGuard 3 is a Fillpoint Tank Manageent Syste. Originally designed to coply with all Health and Safety Standards relating to Fuel Oil Installations, the syste has been extended to incorporate specific requireents of the various Military, Health and Local Authority users as well as Governent and odern Industry. X The syste coplies with M & E III and other related specifications and can be used with any level easuring device powered by a 4-20A current loop. The unit ay also be configured for use with any other non looppowered level easuring device which provides a 4-20A output. X This akes TankGuard 3 a universally applicable syste providing the user with total flexibility to apply the ost reliable type of level sensor eleent such as capacitance, ultrasonic, pressure, float, intrinsically safe or standard to perfor a reliable easuring task. The TankGuard 3 features an attractive wall-ounting weatherproof housing to IP65 and requires no other cabinet or housing enclosure. It incorporates an easy to read % analogue dial trend indicator to give 'at-aglance' inforation of the level in the tank. The red LED digital display provides the user with the current tank volue and an internal sounder and large LED laps give warnings of re-order, high level and overfill alar conditions. XThe overfill alar input is via a separate level sensor such as a float or capacitance level switch for safety.xxxx Syste TEST and MUTE buttons are purposely situated for easy operation and the added REFILL VOLUME button is particularly useful for re-ordering purposes and also provides the delivery driver with a check facility to tell hi that he can safely discharge the full delivery load into the tank.x The syste provides a 4-20A re-transission output and also voltage free contacts for connection to a BMS syste. A version with GSM onitoring is also available. The Tankguard 3 is supplied factory calibrated to suit any tank shape. Typical Tankguard 3 Installation Tank Overfill Alar (Floatswitch) Tank Level Indicator/ High & Refill Alars (DMU08 Pressure Transitter) Tank FillPoint
11 Digital indication and control instruents VarioFox 12 / 14 in wall ounting enclosures 01 Copact and ready-to-connect 5-digit graphic LCD display Screw connector set Junction box with pressure relief port 02 Text-orientated enu user guide Freely selectable easureent units Digital indicator VarioFox 03 Integrated transducer supply 2 or 4 relay switching outputs Data logger function Alar instruent 04 Pressure transducer DMU Description Copact, ready-to-connect indication and control instruent with digital display, housed in a robust wall ounting enclosure. With integrated transducer supply and 2 relay outputs. VarioFox fors in conjunction with an electronic easureent transducer (e.g. for pressure, teperature, level, etc.) a stand-alone easureent and control syste. VarioFox is universally applicable and can be freely configured. Technical specifications Display 5-digit graphic LCD display with white background lighting and textorientated enu guide. Selectable operating and display languages: Geran / English / French. Also freely selectable easureent units. Measuring range 99, (start and end of scale values as well as decial point freely adjustable) Linearity ±0,1 % of easuring range Resolution 10 Bit, decial point freely adjustable Response tie < 0,2 secs, filter facility Operating teperature range Abient: -10 C/+55 C Supply voltage AC V DC V Sensor supply Integrated, galvanically isolated power supply for transducer: DC 20 V/20 A Sensor inputs All standard analogue signals, e.g A, 0 20 A, 0 10 V. Transistor (PNP, e.g. for VibraFox GVG) Visual alar 1 red LED Audible alar Integrated piezo buzzer, can be uted Analogue output 1 0/4 20 A, galvanically isolated Analogue output V, galvanically isolated Switching outputs Relay contacts: 2 voltage-free changeover (adjustable hysterisis) Contact rating: AC 250 V 2A 100 VA For the coplete range of 'Digital Indication Instruents', see pages 519 to 521. Housing Robust wall ounting housing fro ipact resistant plastic (ABS) W x H x D: 100 x 188 x 65 Protection: IP 54 (EN 60529) Linearisation Custoer specific linearisation with axiu 24 points, e.g. for volue display (litres) in non-linear vessels. Dip charts for horizontally installed cylinders as well as for spherical tanks are pre-prograed. Min./Max. value eory The highest and lowest values reached during operation can be called up. Data storage and clock Data eory for long-ter onitoring on eory card (SD/MMC). Meory card is not part of scope of supply. Optional 4 relay output contacts DG: H Part no. Price VarioFox (2 relay contacts) VarioFox (4 relay contacts) SD eory card on request 38 Division II
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