See The Energy Difference!

Transcription

1 See The Energy Difference! System Plast Wear Track & NG * Belts Reduce Coefficients of Friction & Energy Consumption POUNDS OF FORCE POUNDS OF FORCE System Plast Wear Track and NG Belt Industry Standard UHMW Wear Track and LFG Belt * New Generation TM Material

2 Proof of Concept (Emerson Test Lab Data) Load Comparison of NGG and LFG Conveyor Chain on UHMW and Wear Strips Configuration Drag Force (lbf) Torque (in-lbf) Increase Decrease LFG on % LFG on UHMW % - NGG on % NGG on UHMW % - Drag Forces Between NGG and LFG Chain on and UHMW Wear Strips (+17.7%) 7.7 (+17.2%) Drag Force (lbf) (-21.4%) 6.4 (-20.7%) Lowest Drag LFG on LFG on UHMW NGG on Chain / Wear Strip Configuration NGG on UHMW

3 What is is a unique compound of UHMW and a solid lubricant. It drastically reduces the coefficients of friction while maintaining characteristics of UHMW. has a better thermal conducctivity compared to standard UHMW. UHMW Solid Lubricant Benefits and Features* makesveryhighspeedspossible, especially when running dry. hasanextremelylowcoefficientoffriction. reducesnoiseandsqueaking. reduceschainpull. extendsthelifeofthechain. doesnotdamageorscratchthesurfaceofpet. reducesenergyconsumption. isuhmw-pe1000withasolidlubricant and FDA approved. HDPE 500 UHMW-PE 1000 UHMW-PE 1200 Nylatron GSM/NSM COEFFICIENT OF FRICTION (AVERAGE) HDPE 500 UHMW-PE 1000 UHMW-PE 1200 Nylatron GSM/NSM RELATIVE WEARLIFE HDPE 500 UHMW-PE 1000 UHMW-PE 1200 Nylatron GSM/NSM MAX SPEED MAX. RECOMMENDED SURFACE SPEED (DRY - ACETAL LF CHAIN) HDPE 500 UHMW-PE 1000 UHMW-PE 1200 Nylatron GSM/NSM PV - LIMIT *When properly applied

4 Wear Strips and Guides is a blend of UHMW and other dry lubricants that maintain good wear characteristics while significantly reducing coefficients of friction. Its unique selflubricating properties make it suitable for applications requiring reduced friction, noise reduction, and higher dry-running speeds. Features: Extrudedormachined Verylowcoefficientoffriction- riction promotesmaterialflow High-impactstrength Chemicalresistantwithminimal h minimal moisture absorption FDA&USDAapprovedingredients Noisesuppressant Easytomachine mostgeneral ost powertoolsaresufficient Benefits:* Extendsthelifeofmatingsurfaces surfaces Lowersmatingsurfacescratchingordamageatching or Reducesenergyconsumption Minimizesproductpulsationonconveyors Lownoiseoperation *When properly applied

5 Makes a Difference! Less Friction Compared to UHMW-PE UHMW-PE Friction Coefficient Time (min)

6 Plastic Belt Material Definitions LF, LFG, LFB, LFW Low Friction Acetal Resin Thismaterialiscommonlyusedinthe marketandoffersanimprovedcoefficient of friction. Suitable for use in high speed applications. Color:LightBrown(LF),DarkGrey(LFG), Blue (LFB) or White (LFW) This material is FDA (Food and Drug Administration) approved for direct contact with food. NG, NGG New Generation ExtraperformancePBTwiththelowest coefficientoffrictioninourrange, resulting in medium strength and optimumwearresistance,alongwith reduced plate wear and reduced pitch elongation. Suitable for high speed and dry running applications. NG material should notbeexposedtohighhumiditylevelsorwet conditions at temperatures above 140 F. Available inflattopchainexclusivelyfromsystemplast. ast Color: Green (NG Chain) or Light Grey (NGG Modular Belt) This material complies with Directive 2002/72/CE of August 6, 2002 related to materials designed for direct contact with food. It also complies with the Code of Federal Regulation, published by the FDA (Food and Drug Administration). Note: NGG prefix is used on Modular plastic belt and NG prefix is used on plastic chains. They both are New Generation material.

7 NG Makes a Difference on Modular Belts and Chains! NG isanextraperformancepbtthermoplastic materialdevelopedbysystemplastformodular plastic belts and chains NG material features: ExtraperformancePBTthermoplastic resin designed for dry running applications Large,flatsurfaceforproductstability Sideflexing&straightrunningconfigurations Lowcoefficientoffriction Exceptionalcorrosionresistance ReducedPV(pressure/velocity)limit Betterslidingproperties NG material chain benefits: Canofteneliminatetheneedforchainlubrication and the resultant problem of waste water handling Averageservicelifeis+60% Lowerpowerconsumption Extendedwearlife,eveninextremeconditions Lownoise,reducedsquealing Increased operating temperature limit to 245 F Reducedplatewearandreducedpitchelongation Chemicalresistanceandresistance touv(aseptic)

8 NG Reduces Chain Elongation Compared to LF Chains (Test Example Below) Article : Series 828 chains Code : Test Direction : Analysis parameter : Percentage elongation [%] Target : < 3% Chain elongation due to pin hole wear Calculated LF 828 : 0.71% NG 828 : 0.28% Date : 19/11/07 Operator : FGZ Int. Ref. : AA LF 828 K325 NG 828 K Elongation [%] Distance [km] Customer Service Want more information? Join us on Facebook. Just search for Emerson Industrial Automation. APPLICATION CONSIDERATIONS The proper selection and application of power transmission products and components, including the related area of product safety, is the responsibility of the customer. Operating and performance requirements and potential associated issues will vary appreciably depending upon the use and application of such products and components. The scope of the technical and application information included in this publication is necessarily limited. Unusual operating environments and conditions, lubricationrequirements,loadingsupports,andotherfactorscanmateriallyaffecttheapplicationandoperatingresultsoftheproductsandcomponentsandthe customer should carefully review its requirements. Any technical advice or review furnished by Emerson Power Transmission Corporation and its divisions with respect to theuseofproductsandcomponentsisgiveningoodfaithandwithoutcharge,andemersonassumesnoobligationorliabilityfortheadvicegiven,orresultsobtained,all such advice and review being given and accepted at customer s risk. For a copy of our Standard Terms and Conditions of Sale, Disclaimers of Warranty, Limitation of Liability and Remedy, please contact Customer Service at Thesetermsandconditionsofsale,disclaimersandlimitationsofliabilityapplytoanypersonwhomaybuy,acquireoruseanEmersonPowerTransmissionCorporation product referred to herein, including any person who buys from a licensed distributor of these branded products. Emerson Power Transmission does not warrant the accuracy of the information contained in this document. All interchanges should becomparedwithactualcurrentspecificationsand/ormanufacturingdrawings.foracopyofourstandardtermsandconditions, contact Emerson Power Transmission at Emerson, Emerson. Consider It Solved., Emerson Industrial Automation, NG, New Generation and System Plast are trademarks ofemersonelectricco.oroneofitsaffiliatedcompanies Emerson Power Transmission, All Rights Reserved. MCTS10017 Form 9379 Printed in USA