Operating and maintenance manual.

Transcription

1 Operating and maintenance manual

2 TABLE OF CONTENTS 1 GENERALITIES Information related to this manual Symbols in this manual PRESENTATION AND INSTRUCTION OF USE Presentation Recommendations Conditions of use Choosing the right board ASSEMBLY, SETTINGS AND FUNCTIONNING Mounting of the frame on the board Functioning of the Full-Flex System Installation and use of the foot plate Strap on your toes Strap on the insteps Adjusting the ride position Setting up the height and seat angle Position of the center of gravity Mounting the seats Generalites Set up on the frame : Belt set-up (in option) : Use of the belt (in option) : USING THE FRAME Essential equipment Skicable wakeboarding use Boat wakeboarding use (salt water or lake) GENERAL DESCRIPTION MAINTENANCE DELIVERING AND TRANSPORTING RECYCLING CLEANING AND DISINFECTION WARRANTY...23 This manual refers to Swaik Manual version N SW Design, manufacturing, marketing & after-sale services by: TESSIER SARL Z.I. François Horteur Saint Rémy de Maurienne France Tel. +33 (0) Fax. +33 (0) info@dualski.com Version SW

3 1 GENERALITIES 1.1 Information related to this manual This operating and maintenance manual gives all the important information about the use of your TESSIER product. In order to use it the safe way and enjoy all of its performances, please read carefully this manual and pay attention to the security and maintenance advises. If you have visual disturbance, you can ask us the pdf version of the manual and zoom it according to your convenience. 1.2 Symbols in this manual WARNING Indicates a potentially hazardous situation that could result in serious injury if you do not respect the security checks mentioned. CAUTION Indicates a potentially hazardous situation that could result in minor or slight injury if you do not respect the security checks mentioned. IMPORTANT Indicates a potentially hazardous situation that could result in damage of equipment if you do not respect the security checks mentioned. or b a MOUNTING AND SETTINGS INDICATIONS Indicates the key size (a) And the value of the torque Nm (b) to correctly tighten the screws. GOOD MANIPULATION Indicates the processes to follow in order to operate correctly the manipulation. BAD MANIPULATION Indicates the processes to not follow, shows the wrong way to do the manipulation. Version SW

4 2 PRESENTATION AND INSTRUCTION OF USE 2.1 Presentation TESSIER company designs, manufactures and sells alpine sitski equipment since The Swaik is the first product of the range concerning watersports. The design and manufacturing quality of the Swaik is faithful to the other products, which have established the notoriety of the company. The Swaik is available in two different frame heights, it covers all the possible morphologies and brings wakeboard to lower limbs disabled people. It comes out with water TESSIER seats specifically adapted for this use. First frame with a lot of settings, the Swaik allows each rider to find his specific position. It enhances comfort and feelings to the sitwakeboarder, because it lets the board free. Its design with two articulated plates combined with the Full-Flex System, a high precision mechanism, unleashes the board flex, while keeping an excellent lateral rigidity and a reactivity that all the riders, beginners as pros, will enjoy. Version SW

5 2.2 Recommendations WARNING Rider security depends on his formation level, his wisdom and his protection. It is thus important to respect the following points: Do not begin alone; learn with an association or a competent instructor for wakeboard or sit waterski. It s required that beginners with Swaik mustn t be fastened to their sits. At first you need to become completely familiar with this equipment before thinking to ride fastened to your seat and with the feet strongly fastened as a consequence (see chapter 3.3). Before riding fastened, the rider need to master balance in water and learn to swim with the Swaik. The rider must particularly be able to put back his board below him when he will be on his side with the board floating on the water This movement is essential to prevent any risk of drowning. This training must be done near the bank of the water and under the supervision of someone who can act quickly if you need help. The rider will also need to perfectly know the procedure to unlock the belt. He will also be able to do it in the water. (see chapter 3.5.4) Always keep a security gap so as to control your progression and your trajectory to avoid collisions with obstacles or other users. Wearing the equipment mentioned at chapter 4.1 is strongly recommended. IMPORTANT The performance and security of the Swaik depend on its condition. It is thus important to look after it correctly and to pay attention to the following points : Pay attention to your equipment and immediately remedy any malfunction. Respect the original mounting of the parts in case of repairs. Do not hesitate to contact us if needed. Check the use of the board you use, particularly the mountings (inserts). 2.3 Conditions of use The Swaik is a sit wakeboard frame designed for an independent use. The Swaik has been designed to use nautical ski cable or wakeboard boats and waterski boats. Anyone using TESSIER products must be correctly retained in the seat. Our 7 sizes (children and size 1 to 6) allow fitting most of morphologies. For further information, go to chapter 3.5 related to nautical seats. Version SW

6 2.4 Choosing the right board As for a valid person, choosing a board depends on the type of wakeboarding, weight and level of the rider. A cm board will satisfy most of the riders. The frame has been developed to fit on most of the boards of the market, without any modification needed. Ski cable wakeboarding: Boards with an intermediate/stiff flex will correspond to a ski cable use of the frame. Fins are prohibited on kickers, we recommend you to get cable specific boards, or hybrid boards with removable fins. Some riders will enjoy more boat specific boards, with more rigidity. Boat wakeboarding: Boards for a boat use are more rigid. A slightly longer board than a cable board will satisfy you, because being longer and wider; it will help you with trajectory. IMPORTANT Do not let your board exposed to intense sun ever. That might damage it when you will get back to the water. Version SW

7 3 ASSEMBLY, SETTINGS AND FUNCTIONNING 3.1 Mounting of the frame on the board A fastening kit composed of 4 headless screws 6x30 stainless steel A4, 4 large stainless steel washers and 4 stainless steel lock nuts are delivered with the frame. In order to correctly install the frame on the board: 1- Screw the 4 headless screws until the bottom of the insert thread. Use 2 most opposite inserts as indicated in the sketch above. Tighten moderately by 4 Nm. 3 Screw not tightened enough, and badly positioned on the inserts (too close) 1 4 Screws correctly tightened on the board, at the bottom of the insert, on opposite inserts 2- Place the front plate centered on the inserts (3 rd and 7 th holes of the plate). This setting corresponds to the standard center of gravity. 2 Plate centered on holes 3 and 7 3- Place the rear rail of the Full- Flex System keeping at least 25 mm on both sides of the pads. The position of the rail relatively to the inserts will differ according to the board used. 3 25mm mini 4- Place the washers and tighten moderately the nuts but enough in a way that the frame does not get slack anymore, (4 Nm maxi). Go to chapter to balance the center of gravity of the frame mm mini Version SW

8 IMPORTANT If your board has an important rocker, you will not manage to install the rail if you have already completely tightened the screws in the inserts. In this case, untighten one of the screws on each insert group, place the front plate and the rail of the Full-Flex System on the board and then tighten both screws on the inserts. Go back to operation 4 above. 3.2 Functioning of the Full-Flex System The performance of the Swaik is partly obtained thanks to its rear translation mechanism. It is highly important, added to the maintenance instructions given in chapter 6, to control the correct functioning of the Full-Flex System before each session. Also check that there is no dust particle meddled inside the mechanism, and clear with smooth water the pads and the entire frame after each session in salt water. It is highly important to install the rail correctly. Respect the distance of 25mm on both sides of the pads as explained at operation 3. Rail correctly placed, gap of 25mm mini on both sides of the pads. Rail wrongly placed, pads too close to the edge of the rail. Version SW

9 3.3 Installation and use of the foot plate This foot plate provides you many adjustments in accordance with your morphology and the rigidity of the support you need. This foot plate enables you to ride safely when it s properly adjusted. According to your practice, the foot plate should: - Release your feet in case of fall when the rider is not fastened in his seat. (Strap on the toes. See chapter 3.3.1) - Guarantee a good support of the feet for an experienced rider who ride fastened in his seat. (Strap on the instep. See chapter 3.3.2) WARNING For your safety, the foot plate adjustment should always enable you to release your feet in case of fall if you are not fastened to your seat Strap on your toes. 1- According to your feet width, insert the straps into the widest openings of the carbon plate (wide feet) or into the narrowest side (narrow feet). To do this turn over the plate on the board. Strap position for wide feet Strap position for narrow feet 2- According to your feet size, note previously the right length of the straps and insert the stainless steel pins by their smallest side into the matching opening (position 1 to 4) Version SW

10 Position 4: (longest strap) Position 3 Position 2 Position 1: (smallest strap) IMPORTANT Pay attention to place the longest side of the pins in direction of the tail of the board. Take also care to place the pins both side in the same position. Tail of the board Tail of the board Strap position for wide feet Strap position for narrow feet 3- Fold correctly straps and pins above the plate. Version SW

11 4- Place the plate in the chosen position and fasten with the 3 screws TBHC 06x16 in the matching threaded inserts. 5- Place your feet on the foot plate and grip the first band on the front of your feet. This should be correctly tight. A finger can slip between your feet and the strap to allow you to pull out your feet in case of fall. Then strap the second band. In the optimal position, both velcro strips must completely overlap. Adjust the length of straps by moving the pins position as explained before if necessary. 6- Adjust the rubber heel band. This band must be tight enough to hold correctly your feet when you will ride, but it must be possible to take your feet off in case of fall. CAUTION To control the straps tightness, you must be able to take your feet off the straps without being obstructed by the front frame. The strap should not be on your insteps CAUTION The neoprene slippers will protect you in case of falling. The shoes with an edge (as on the picture) are prohibited because the strap is caught on the backside edge and prevent from being unfixed during a fall. Version SW

12 3.3.2 Strap on the insteps If you are fastened to your seat, you should not take your feet off frequently. In this case, you should use the narrowest side of the carbon plate with the straps on your insteps. See picture below. Adjust the length of straps by moving the pins position as explained before if necessary. The rubber heel band must be correctly tight. WARNING This adjustment doesn t allow you to take easily your feet off in case of fall. This adjustment should be kept for experienced riders fastened to their seats. See recommendation chapter 2.2 Version SW

13 3.4 Adjusting the ride position It is essential to feel comfortable according to your morphology and your injury height. The frame is adjustable via two parameters: Setting up the height and seat angle To set up those parameters correctly: 1 Choose the rear height. This height is measured from the surface of the board until the bottom of the seat, according to a horizontal. It is adjusted with the rear points. Use one of the six holes. 1 Just approach the screw without tightening them. 2 Adjust the front points to have a 10mm gap between the front of the seat and your thighs (you can slip a finger between the foam cushion and your thighs). Use one of the 7 holes. 2 Just approach the screw without tightening them. 3 Check that this seat set up fits you. Re adjust if needed. Finish by tightening the TCHC 8x20 screws with the indicated torque Rear series Front series Two ranges of settings are available on the frame. They correspond to a rotation around the rear fixation points. Version SW

14 Setting up the frame is done according to the morphology of the rider, and his height of injury. A high height of injury will lead to an important seat angle (chest leaned on the thighs) while a lower height of injury will need a lower seat angle. Important seat angle Low seat angle Position of the center of gravity Once you have found your height of ride and your seat angle, the position of the frame on the board must be adjusted. The setting of the center of gravity is done by moving forward the frame or going backwards on the inserts. The standard setting has been defined at chapter 3.1. The following pieces of advice will help you to set up your frame: Rear CoG position Front Centered frame : standard position Frame excessively moved backward: bouncing on the water, traction is more important on the arms. Frame excessively moved forward: no problem while riding natural, but bouncing on the water while riding fakie. The frame tips over when going out of the kicker. In order to set up correctly the frame, move forward the center of gravity progressively until you are not disturbed by the bouncing when riding natural. Important note: For the riders with a high height of injury, who actually ride the chest leaned on the thighs, moving forward or backward the position of your feet (foot-strap) will change considerably the position of the center of gravity. IMPORTANT Even if the rear mechanism allows the frame sliding, it is essential to move both the frame and the rail of the Full-Flex System while adjusting the center of gravity. Go to chapter 3.2 Version SW

15 3.5 Mounting the seats Generalites On the Swaik, it is possible to install two types of seats: Articulated complete seat Child size until size 6 (7 sizes), with several widths and backrest heights. The backrest is necessary if you have a high height of injury. Low seat only Same type as the complete without the backrest. Those seats are covered by two parts of foam: A 15mm-thick foam completely waterproof glued on the sides of the seat and inside the backrest in the case of articulated seat. On the bottom of the seat, the same foam with 25mm to provide good shock absorption and improve comfort. It is glued only on the back of the seat Set up on the frame : Tighten the 4 stainless steel screws TBHC 8x30 as indicated on the sketch. Set up the seat on the frame. 1 Screw TBHC 8x30 1 large plate Washer Seat Frame 1 narrow Washer 1 blind Nut Tighten correctly with the indicated torque Version SW

16 3.5.3 Belt set-up (in option) : WARNING The belt should be kept only for experienced riders fastened to their seats. See recommendation chapter 2.2 In general this belt will be set-up to have the unlock strap at right, but it could be reversed if necessary. Place the screw TFHC M6x16 and the washer M10 in the hole inside the strap. Pass the screw throught the hole located on side from inside the seat and press strongly until the screw goes other outside the seat. Place the washer M6 on the screw and place the cap nut M6 Tighten the assembly with the indicated torque. Do the same on the other side Adjust the belt tilt before tightening. See picture above Version SW

17 3.5.4 Use of the belt (in option) : Locking procedure Place the female part of the security buckle (red strap side) on the male part. The buckle should automatically be locked with the magnetic zone. Adjust the length by pulling on the black strap end. Unlocking procedure Pull up the unlock red strap The buckle should automatically be unlocked. Version SW

18 4 USING THE FRAME 4.1 Essential equipment In order to be safe and to enjoy wakeboarding, we strongly recommend you to wear during each session the following equipment: Wakeboarding specific helmet with ear protections Life jacket (performance 100 mini) High neoprene slippers Gloves It will provide you a protection against falls, but also during small incidents (collision with a handle of the cable for instance). The ear protections are mandatory to get your eardrum protected). If not, think about wearing earplugs. It will allow you to float after a fall. It will also help you to go back to the embankment without wearing you out by swimming. A life jacket conforms to NF EN ISO is recommended They will protect your feet against collisions while you will be unfixed. Be aware of not using slippers with a backside on which the strap of the foot-strap could be caught and block the unfix (see chapter 3.3) They will avoid blisters and skin irritation due to the handle. They also protect you from hitting the board of the seat. Swimsuit, under knees To avoid irritation with the foams if you have sensitive skin. The swimsuit must cover your knees. Version SW

19 4.2 Skicable wakeboarding use Because of the numerous users at the same time, some instructions must be respected while you are wakeboarding on a cable: Trajectory: You must always control your trajectory. Pay close attention to other users in front of you. Just loose the handle instead of brushing past someone else in the water. Riding level: Do not cut corners, and try to progress at your own pace. Ask for pieces of advice to the cable operator before going huge on obstacles which are not adapted to your level. The frame has been designed to take blows linked to a normal use (landings, rails, jumps, etc ). If you had to fall on an obstacle, control the global aspect of your frame, your board and the inserts before going back to the water. CAUTION Take note that some obstacles are not accessible to sitwakeboarders. It is your task to inquire about the possibilities before going to the water. Fall: In case of a fall get the correct behavior: 1. Keep your head above the water. 2. Tell the operators you are safe by an understandable hand gesture. 3. Go away from the cable trajectory in order not to disturb other users. 4. Go back to the start pontoon by the way the operator has explained you. CAUTION Before a new session on a new ski cable, remember inquiring about the security checks and the behavior to get in case of a fall. Do not hesitate to ask pieces of advice to the operators and inform them about your level. Do not use boards with fins if you use the rail or jumps. IMPORTANT IN SALT WATER Copiously clean with smooth water immediately after use. Control that there is not residual salt caught between the articulations, the Full-Flex System and all the mechanical parts. If this measure is not respected, your frame will be quickly worn out. 4.3 Boat wakeboarding use (salt water or lake) The same requirements as for cable use are valid. When you will fall, wait for the boat to come back to pick you. WARNING Boat wakeboarding must be done with at least two companions: a boat driver and an over-eighteen people who will permanently monitor you. IMPORTANT IN SALT WATER Copiously clean with smooth water immediately after use. Control that there is not residual salt caught between the articulations, the Full-Flex System and all the mechanical parts. If this measure is not respected, your frame will be quickly worn out. Version SW

20 5 GENERAL DESCRIPTION High model frame 3 Low model frame Nb. PART DESIGNATION QTY 1 Front plate 1 2 High model frame 1 3 Low model frame 1 4 Seat support 1 5 Rear mechanism 1 6 Seat support protection 1 7 Frame protection 1 8 Wakeboard 1 Mounting and adjusting screw set: Seat fastening (x4) Screw TBHC 8x30 Stainless steel A4 Large washer L8 Stainless steel A4 Narrow washer Z8 Stainless steel A4 Blind nut Stainless steel Setting fastening (x4) Screw TCHC 8x20 Stainless steel A4 Nylstop nut 8 bas ZN200H Board fastening (x4) Headless screw SHC 6x30 Stainless steel A4 Nylstop low nut 6 ZN200H Large washer L6 Stainless steel A4 Version SW

21 6 MAINTENANCE Our products are known for their superior quality and reliability. It is one of our priorities to keep this level high. However, as any mechanical equipment, it is necessary to pay attention on it. Especially in our use, the mechanic is put to a severe test. It is hard to make a maintenance plan because the frequency of use and the level of solicitation of the equipment are always different from one user to another. However we are advising to bring us back or send us back the Swaik : - Every 500 hours for a normal use (beginners to good riders) - Every 300 hours for an advanced use (very good riders, competitors, ) IMPORTANT If it is impossible to bring us back the equipment, the maintenance has to be done by a professional mechanic. We remain at your disposal to give you the necessary mechanical advices. Between each mechanical check explained above, we recommend a regular maintenance of the Swaik by following the points below. Operation / Frequency Store the Swaik in a dry place after each session. Visual check before each use or after an impact. Check every articulation every 300 hours use or after an impact. Check the straps of the foot-strap and the ones on the backrest (if optional backrest) each 30 hours use or after an impact. Clean the frame and the mechanism with smooth water after each session in salt water. Check the torque of the screws on the inserts, and the torque of the nuts on those screws to have a good maintain of the frame, before and after each session. Solution / Reparation Contact us if there is a problem. Contact us if there is a problem. Contact us if there is a problem. Contact us if there is a problem. Tighten the screws according to the indicated torque at chapter 3.1 Version SW

22 7 DELIVERING AND TRANSPORTING Your new Swaik has been shipped to you either fully assembled in our workshop or partially assembled in a packaging with bubble paper. In order to avoid any damage during transporting, each removable part has been packed separately. Unpacking after shipment by TESSIER: IMPORTANT Any reclamation concerning the damage during transport can be taken into account if it has not been mentioned and written to the delivery man. Check that the packaging does not have any shock marks. Unpack. Take out cautiously all the elements of the Swaik (seat, etc...) of their pack and check that everything is here. Check all the parts to ensure that they do not present any damage sign, scratches, shock marks, or any default. If one of the parts is damaged, contact us immediately. Casual transport by the user: We recommend transporting the equipment without removing any parts. Storage: After using dry your equipment with a cloth. When you do not use your frame, it is recommended to store it in a dry place, with a temperature superior to 0 C. 8 RECYCLING This product has been shipped by an eco-friendly manufacturer. Please preserve the environment and recycle this product in end of life to your local recycling station. 9 CLEANING AND DISINFECTION Do not use solvent. Only clean with a cloth or with water and neutral soap. Let it dry naturally, far from hot direct sources. To disinfect textile products (foams, fabrics, etc ) use any disinfectant type Sanytol. Version SW

23 10 WARRANTY TESSIER pays a detailed attention to the quality of manufacture and the reliability of its products. TESSIER guarantees each frame during 3 years, and each component against any material or manufacturing defect (seat, foot-strap) during 1 year. This warranty does not cover: In the event of non-cleaning with smooth water after used in salt water In the event of incorrect dismounting and remounting by the customer. In the event of incorrect maintenance by the customer. In the event of the installation of parts or accessories not designed for the sold frame or incompatible with this one. Any consecutive damage or anomaly with an accident, a misuse or negligence. In the event of a frame modification or modification of its parts. This warranty is expressly limited to the repair or the replacement of a defective element and constitutes the only recourse of the warranty. This warranty applies from the date of purchase. In the event of return of the material, the expenses of routing and return of the material to the TESSIER factory or the approved distributor of the country are the responsibilities of the purchaser. The complaints with the title of this guarantee must be deposited at TESSIER or of an approved retailer. Version SW