Installation. Use. Maintenance INSTRUCTIONS. Care
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1 ESPACE SWING GATE Installation Use Maintenance INSTRUCTIONS Care E
2 MAINTENANCE INTRODUCTION All the information contained in this specification sheet including pictures and figures is the property of DIRICKX. Total or partial reproduction without permission of DIRICKX is illicit. DIRICKX might modify components of the material at anytime and without prior notice. The content of the sheets can also be subject to modifications. All the sheets, including this one, are adapted exclusively to the material they are delivered with. REGULATION This manual was edited in respect with the recommendation of the European Standard NF EN 635 concerning the gates that equip the industrial and business buildings and garages in accordance with European Standard EN 9- that specifies that is essential to provide the installer and the user with the complete documentation attached to the material. COMPLETE AND SAFE FUNCTIONING IS ENSURED ONLY IF A SKILLED INSTALLER EXECUTES THE INSTALLATION AND MAINTENANCE IN RESPECT WITH THE INSTRUCTIONS AND THE VALID REGULATIONS. PICTOGRAMS AND SIGNIFICANCES This specification sheet contains pictograms warning the installer and the user about the points to be considered to ensure the correct installation, use, service and maintenance operations. It is important to follow the information accompanying the pictograms to ensure the installer and user s security but also the good functioning of the material. Employment of security equipment (gloves, helmet, goggles...). Use of lifting machine recommended. Risk of injury, heavy metal. DANGER PANEL FOLLOWED BY THIS FRAME INDICATES VERY IMPORTANT INFORMATION TO TAKE INTO CONSIDERATION. Refer to the concerned documentation. Required skills: Qualified person according to the standard EN 635. Required skills: Professional installer according to the standard EN 635.
3 WARNING Standard NF EN 34- THE INSTALLER IS OBLIGED TO HAND IN TO USER THE USAGE, MAINTENANCE AND SERVICE INSTRUCTIONS. S u m m a r y Pages - Description of the gate Handling and storage Maintenance Surface coating Periodical upkeep Adjustment - Repair Adjustments Repairs Spares list Identification and localization of malfunctions Complaint Recycling IT IS COMPULSORY TO NOTE DOWN IN THE SERVICE BOOK EVERY EXECUTED OPERATION. 3
4 Description of the gate Catch ESPACE Doubleleaf swing gate Lock Hinge Central blocking hook + center block Retaining stop ESPACE Singleleaf swing gate 4
5 Handling and storage In order to handle the material in the best security and installation conditions, the use of lifting machine is compulsory. The choice of this machine will be determined by the volume and weight of the components. The components are heavy and voluminous so that every handling requires the employment of security equipment (helmet, gloves, goggles...). Store the material in a public inaccessible place. Place the leaves in a plane position and protect the elements at the supporting points with polyester or equivalent props. TYPE BAD STORAGE CONDITION MAY HARM THE SECURITY OF THE NEIGHBOURING PERSONS AND CAUSE FUNCTIONAL AND AESTHETIC DAMAGE. MAXIMUM WEIGHT Per leaf Per post The specifications (length, height, weight) are notified in the order confirmation and in the civil engineering and installation plan. (cf weights table). To avoid any damage it is recommended to protect each element from the beginning of the handling operation. During the use of the lifting machine the following suspension is recommended: During unloading the suspension must be done in points at the same distance of the middle of the gate. (cf. fig. ). During handling of the gate the suspension must be done in points, with an angle of maximum 60 degrees. (cf. fig. ). ESPACE Double-leaf 45Kg Reference: passageway 4m, height m, grilled filling. 0Kg = = = = = 60 = - Unloading - Handling 5
6 3 Maintenance 3- Surface coating This gate benefits from an anticorrosive surface coating but remains under the impact of the atmospheric corrosive forces (pollution, atmospheric salinity ), abrasive activity (dust, mud, grit ) and other impacts. Carry out quickly the necessary additional correction in case of grazes or impacts to prevent the expansion of corrosion. DIRICKX has developed suitable solutions in the case that additional correction is needed. IT IS NECESSARY TO RESPECT THESE RECOMMENDATIONS TO PRESERVE THE EFFICIENCY OF THE SURFACE COATING. Clean the gate with clean water regularly. Do not use abrasive sponge, high-pressure cleaner or solvents. Do not use chemical products that can erode the surface. 3- Periodical upkeep Certain components of the gate have to be checked regularly. See the table to find out the supervision frequency of the checking. Certain maintenance operations may require the presence of qualified personnel. Type of component Activity Frequency Screws Tighten Every 6 months 6
7 4 Adjustment - Repair 4- Adjustments Setting the distance catch/lock: 30mm The theoretical value between the stand hinges and the post hinges is 50mm, between the stand catch and the stand lock is 30mm. If the lock is too far from the catch, release the nut and the washer ( and ) to the desired distance, than tighten. This operation has to be performed at the upper and at the lower part of each leaf Note: For the ESPACE single-leaf swing gate, the theoretical values post/leaf and lock/catch are identical with the ones for the ESPACE double-leaf swing gate. Setting the straightness of the leaves: 30mm If the lock side of the leaf is higher than the hinge side, loosen the upper part () align the leaf horizontally and then tighten. If the hinge side is higher than the lock side, loosen the lower part (), align the leaf horizontally and then tighten. BLOCKING RISK ON THE HINGE LEVEL. STICK ON A PICTOGRAM FOR WARNING. 3 Inversion of the catch: Remove the screws () while holding the catch (). Place the catch in accordance with the new opening direction. Check the presence of the inserts (3) and screw down again the catch in its new configuration. 7
8 4 - Adjustment Repair 4- Repairs 30mm Dismantle the leaf: Remove the screw () and the washer () on the each hinge. Put the leaves off the hinges. Respect the handling conditions according to the volume of the leaf. The use of a lifting machine might be necessary. Dismantle the lock: 6mm Pull out the plastic locking cap (). 3 Take away the screws () and the cross arms (3) of the stand while holding the lock. TAKE CARE NOT TO DROP THE CROSS ARMS INTO THE BASEMENT. 3 Change the deadbolt: Disassemble the lock (see above). Take away the screw (). Pull out the deadbolt (). Place the new deadbolt and assemble again the screw (). 8
9 4 - Adjustment Repair 4-3 Spares list NAME ITEM CODE PICTURE Screw MA00004 Hinge Washer MA00005 Pivot SIA4903 Cap AP Central blocking hook Central blocking hook SI40006 Pin MA00307 Catch + lock AF00006 Retaining stop SI49004 Center block SI49003 For any other item, please consult Dirickx. 9
10 4 - Adjustment Repair 4-4 Identification and localization of malfunctions PROBLEM POSSIBLE CAUSE SOLUTIONS The gate doesn t close anymore. The lock is out of axis. The leaves are not working properly. The lock is broken.. Check the good functioning of the lock and the deadbolt (see page 7). Realign the leaves (see page 7).. Realign the leaves (see page 7).. Change the lock (see page 8). The gate doesn t block when it is opened. Missing or damaged retaining stop.. Fit in or replace the retaining stop. The gate doesn t block when it is closed. Check if the central blocking hook enters correctly in the center block.. Hollow out under the center block.. Check if the central blocking hook is complete and in the good condition. Replace it if necessary. 0
11 4 - Adjustment Repair 4-5 Complaint Please check the material right after reception. If you notice anomalies (missing component ) contact DIRICKX at the address stated at the end of this notice. According to our standard condition of sale, the complaints concerning the quantity, the weight and the dimensions, and the quality related to chemical and physical characteristics are accepted only if they are notified in writing up to 5 days after the delivery of the goods and before any transformation. 4-6 Recycling Please leave the site clean after maintenance operation and throw away the waste into appropriated places (junkyard...). To remove and destroy the gate, take off the leaves and remove the sealed elements. Deposit them into appropriated places (junkyard...). WARNING: This kind of operation needs some precautions: - The use of an adapted lifting machine - Employment of security equipment (helmet ).
12 DIRICKX s.a.s CONGRIER - FRANCE Tél Fax info@dirickx.com siret This information belongs to DIRICKX. Total or partial reproduction or transmission of the document by any means: electronic, mechanical, photocopying, recording is forbidden. DIRICKX reserves the right to change specifications without prior notice.
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