MERNA ĆELIJA Aspekti mehanike
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- Gregory Edwards
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1 PowerPoint......Vorlage für HBM MERNA ĆELIJA Aspekti mehanike
2 STA JE MERNA CELIJA? I KAKO RADI? , Folie 2 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
3 Primena mernih ćelija Preliminarna razmatranja - Zahtevana tačnost - Karakter tehnološkog procesa - Konstrukcija ( oblik, vrsta ćelija, ugradnja...) - Parazitarni uticaji - Uticaj okoline (Ex-Zaštita, Kiseline, Vetar,...) - Mogućnosti podešavanja , Folie 3 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
4 Razni tipovi-principi rada mernih celija Kompenzacija sile Frekventna modulacija Ziroskopski efekt Merna traka , Folie 4 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
5 Kompenzacija sile , Folie 5 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
6 Zasto koristimo merne trake? Manje delova = ekonomicno! Malo pokretnih delova = robusno Jednostavno prilagodjenje opterecenju Moguce razne varijacije , Folie 6 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
7 Mernu celiju cine 3 glavne komponente 1. MERNA TRAKA 2.ELASTICAN ELEMENT (OPRUZNO TELO) 3. KABEL , Folie 7 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
8 Koncepcije sistema za vaganje (1) mehanički aspekti - Uvođenje tereta, -raspodela, položaj težišta - Broj potrebnih ćelija - Fiksiranje posude i ankerisanje - Položaj posude / parazitarne sile (2) elektrotehnički aspekti - Broj ćelija (Paralno povezivanje) - Vrsta i način obrade signala - EMV / Ex-Zaštita / Zaštita od groma... - Dužine kablova / Elektronika , Folie 8 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
9 Princip rada mernih ćelija mehaničke osnove Princip (Mehanika) F F l 0 l 0 + Δl l 0 - Δl ε=δl/l , Folie 9 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
10 MOSTNA VEZA R1 DMS1 DMS4 R4 Napajanje mosta R2 DMS2 DMS3 R Charles Wheatstone otkriva Wheatston-ov most Merni signal gn , Folie 10 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
11 Today.. Over 150 million strain gauges produced by HBM. Now 8 million+ p.a. Many still hand finished! Over 10 million transducers produced , Folie 11 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
12 Dizajn merne trake Pokrivni sloj ca. 75μm Nosac Merno vlakno Kontakti Aktivna duzina , Folie 12 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
13 Princip rada mernih ćelija F R1 R1 R2 neopterećeno R2 opterećeno jako jako pojednostavljeno , Folie 13 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
14 Princip rada mernih ćelija k = Faktor osetljivosti , Folie 14 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
15 Interna struktura merne celije Konstrukcija zasnovana na duploj konzoli sa centralnim uvodjenjem sile i optimiranim oblikom po pitanju krutosti Razvijen pogled , Folie 15 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
16 Princip rada mernih ćelija F F F F Principi mernih ćelija , Folie 16 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
17 Izbor mernih ćelija HBM Merne ćelije (Izbor) , Folie 17 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
18 Izbor mernih ćelija odabrani tipovi , Folie 18 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
19 Izbor mernih ćelija Princip Dvostruko dejstvujuća konzola , Folie 19 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
20 Izbor mernih ćelija Princip Dvostruko dejstvujuća konzola , Folie 20 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
21 Izbor mernih ćelija Princip Dvostruko dejstvujuća konzola 10 kg , Folie 21 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
22 Izbor mernih ćelija Modifikacija Dvostruko dejstvujuće konzole , Folie 23 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
23 Merna ćelija - UGRADNJA UVOĐENJE SILE , Folie 24 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
24 Merna ćelija - UGRADNJA Uvođenje sile F WÄGEZELLE / LOAD CELL Typ C2AC3 1 t = 2mV/V HOTTINGER BALDWIN MESSTECHNIK , Folie 25 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
25 Merna ćelija - UGRADNJA Pogrešno uvođenje sile F ~ Oštećenje ćelije Md ~ Greške WÄGEZELLE / LOAD CELL Typ C2AC3 1 t = 2mV/V HOTTINGER BALDWIN MESSTECHNIK , Folie 26 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
26 Merna ćelija - UGRADNJA Loša ugradnja! , Folie 27 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
27 Merna ćelija - UGRADNJA Podloga ~ Oštećenje ~ Greške WÄGEZELLE / LOAD CELL ZELL Typ C2AC3 1 t = 2mV/V HOTTINGER BALDWIN MESSTECHNIK , Folie 28 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
28 Merna ćelija - UGRADNJA Podloga ~ Oštećenje ~ Greške WÄGEZELLE / LOAD CELL ZELL Typ C2AC3 1 t = 2mV/V HOTTINGER BALDWIN MESSTECHNIK , Folie 29 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
29 Primer Z6/100kg F H max = 200kg F H = 100kg = 0,1% odstupanje osetljivosti F V F F H Oslonac , Folie 30 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
30 Fv F Fp Primer Z6/100kg Fp max = 300kg Fp = 100kg = 0,2% odstupanje osetljivosti , Folie 31 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
31 Primer Z6/100kg F Pri 3mm ekcentritieta 0,05% odstupanje osetljivosti Mt max = 40Nm Mt , Folie 32 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
32 Primer Z6/100kg odstupanje osetljivosti 0,02%/mm pomeranja napadne tačke Fa Oslonac , Folie 33 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
33 Platformske merne ćelije , Folie 34 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
34 Platformske merne ćelije Zaštita od preopterećenja , Folie 35 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
35 Platformske merne ćelije Osobine platformskih ćelija - Single cell vage - Kompenzovan položaj napadne tačke - Dimenzije platforme do 600x600 - Ne mogu se paralelno povezivati , Folie 36 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
36 Platformske merne ćelije HBM izbor , Folie 37 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
37 Platformske merne ćelije Primeri ugradnje , Folie 38 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
38 Izbor i broj ćelija Broj i dimenzionisanje mernih ćelija , Folie 39 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
39 Izbor i broj ćelija Izbor odgovarajuće ćelije - Broj ćelija - Merno područje - Nazivno opterećenje, granično, lom - Temperatura, okolina - Geometrija ugradnje - Vrsta opterećenja (istezanje / pritisak) - Zaštita (agresivna sredina, EX...) - Zaštita od preopterećenja , Folie 40 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
40 Izbor i broj ćelija Karakteristike ćelija Nosivost Emax Granica u % od Emax Lom u % od Emax Dopušteno dinamičko opterećenje u % od Emax Primer: 20 t 150 % = 30 t 350 % = 70 t 70 % = 14 t , Folie 41 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
41 Izbor i broj ćelija Nazivna vrednost ćelije se karakteriše kroz: max. Netto + max. Tara = maximalni Brutto teret Brutto teret podeljen sa sa3* = Nazivna vrednost ćelije (*4 (*4 kod kod4 ćelije statički neodređeno) Netto = max. količina punjenja Tara = max. masa posude + Agregati etc. Primer: Posuda na 3 odn. 4 Oslonca , Folie 42 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
42 Izbor i broj ćelija Primer izbora nazivne nosivosti Tara: max. Netto teret: max.brutto teret: 12t 45t 57t 60t Oslonac na 3 ćelije: 60t:3 Nazivna vrednost ćelija: 20t , Folie 43 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
43 Izbor i broj ćelija Karakteristike ćelija Sopstvena frekvencija karakteriše ponašanje ćelije (odziv) pri impulsnoj pobudi Podatak o sopstvenoj frekvenciji dat je u prospektnom materijalu Sopstvena frekvencija opada sa dodavanjem masa (delovi konstrukcije) znatno ispod sopstvene frekvencije ćelije , Folie 44 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
44 Zaštita ćelije od peopterećenja Zaštita ćelije od preopterećenja , Folie 45 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
45 Zaštita ćelije od peopterećenja Kod dinamičkog vaganja može doći do znatnog PORASTA OPTEREĆENJA u odnosu na statički proračun! I pored kratkotrajnih efekata dejstva, neophodno je njihovo uzimanje u obzir , Folie 46 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
46 Zaštita ćelije od peopterećenja Dinamičko opterećenje Nazivna vrednost ćelije kg Vreme t Max. Brutto : 3 Merne ćelije Uzeti u obzir dodatno opterećenje! , Folie 47 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
47 Zaštita ćelije od peopterećenja Impulsno opterećenje Masa 60kg = 3MC / 20kg , Folie 48 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
48 Zaštita ćelije od peopterećenja NAČIN ZAŠTITE Predimenzionisanje - Izbor višeg mernog opsega (... Gubitak tačnosti) Mehanička zaštita - mehaničko ograničenje hoda ćelije - prigušenje impulsnog opterećenja (elestičan ležaj...) , Folie 49 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
49 Zaštita ćelije od peopterećenja F Vijak sa sitnim navojem mehanički zazor , Folie 50 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
50 Zaštita ćelije od peopterećenja HBM ćelija C2A Predlog zaštite F Paket opruga mehanički zazor Ćelija C , Folie 51 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
51 Zaštita ćelije od peopterećenja Zaštita u transportu! Ako je moguće zamena ćelije putem damija za vreme transporta ili montaža krutog ojačanja oko ćelije , Folie 52 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
52 VAGE Pribor za ugradnju ćelija Pribor za ugradnju ćelija , Folie 53 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
53 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 54 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
54 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 55 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
55 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 56 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
56 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 57 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
57 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 58 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
58 VAGE Pribor za ugradnju ćelija Elastomer-ležaj Primer HLC... / ZEL HBM HLCBC3 WÄGEZELLE , Folie 59 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
59 VAGE Pribor za ugradnju ćelija HBM ćelija Z7 sa Elastomer-lagerom , Folie 60 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
60 VAGE Pribor za ugradnju ćelija Primer: RTN-ćelija sa Elastomerom i priborom za uvođenje sile , Folie 61 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
61 VAGE Pribor za ugradnju ćelija HBM HLCBC3 WÄGEZELLE Stopa Primer HLC... / ZFP , Folie 62 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
62 VAGE Pribor za ugradnju ćelija Δ h Klatno i oslonac Primer: C2A + ZPS , Folie 63 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
63 VAGE Pribor za ugradnju ćelija Primer: RTN-ćelija sa uležištenjem Samocentrirajući oslonac , Folie 64 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
64 VAGE Pribor za ugradnju ćelija Samocentrirajuće Merne ćelije , Folie 65 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
65 VAGE Pribor za ugradnju ćelija Primer: C16 Samocentrirajuća merna ćelija h r Povratni spreg sila Uslov: r > h/ , Folie 66 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
66 VAGE Pribor za ugradnju ćelija Primer: C16 u platformskoj vagi , Folie 67 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
67 VAGE Pribor za ugradnju ćelija Primer: C16 u platformskoj vagi , Folie 68 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
68 VAGE Pribor za ugradnju ćelija , Folie 69 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
69 VAGE Pribor za ugradnju ćelija Moduli za ugradnju ćelija , Folie 70 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
70 VAGE Pribor za ugradnju ćelija S S Modul Modul Primena gotovih modula , Folie 71 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
71 VAGE Pribor za ugradnju ćelija Z6 C2A C16 C16 HBM ćelije sa modulima C , Folie 72 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
72 VAGE Pribor za ugradnju ćelija Prednosti ugradbenih modula pojednostavljena ugradnja bez održavanja sadrže dodatne komponente: oslonci za pravilno uvođenje sile ankeri zaštita od preopterećenja i prevrtanja kabel za uzemljenje fiksiranje za transport (Pažnja: svi tipovi modula ne sadrže sve dodatne elemente) , Folie 73 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
73 VAGE Pribor za ugradnju ćelija Zaštita od prevrtanja Gornji i donji oslonac Anker Zaštita pri transportu HBM ćelija C16 sa kompletnim HBM-modulom , Folie 74 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
74 VAGE Pribor za ugradnju ćelija HBM-modul sa RTN-ćelijom , Folie 75 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
75 Primeri ugradnje modula 200t C16 - Modul , Folie 76 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
76 Primeri ugradnje modula Z6 - Modul , Folie 77 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
77 Merne celije / Uputstva ugradnje / Primeri Modul C2A , Folie 78 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
78 Merne celije / Uputstva ugradnje / Primeri Modul C2A , Folie 79 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
79 Merne celije / Uputstva ugradnje / Primeri Modul Z , Folie 80 Hottinger Baldwin Messtechnik GmbH, TRCpro Mladen Janković
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